CN212560165U - Deodorization system for reducing glycidyl ester and plasticizer of vegetable oil - Google Patents
Deodorization system for reducing glycidyl ester and plasticizer of vegetable oil Download PDFInfo
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- CN212560165U CN212560165U CN202021497452.2U CN202021497452U CN212560165U CN 212560165 U CN212560165 U CN 212560165U CN 202021497452 U CN202021497452 U CN 202021497452U CN 212560165 U CN212560165 U CN 212560165U
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Abstract
A deodorization system for reducing glycidyl ester and plasticizer of vegetable oil comprises a vacuum falling film oil-to-oil heat exchanger, wherein the vacuum falling film oil-to-oil heat exchanger is connected with oil to be deodorized, an oil outlet to be deodorized and a deodorized oil inlet are formed in the upper part of the vacuum falling film oil-to-oil heat exchanger, the oil outlet to be deodorized is communicated with a first final heater through a second pipeline, an outlet of the first final heater is sequentially connected with a plate type deodorization tower, a second final heater, a first filler deodorization tower, a third final heater and a second filler deodorization tower, a plurality of final heaters and deodorization towers are sequentially connected, and the bottom of the last filler deodorization; the bottom of the vacuum falling film oil-to-oil heat exchanger is communicated with a finished oil cooler, and finally cooled deodorized finished oil is output through an eighteen-th pipeline; the system also comprises a vacuum main pipe, a direct steam main pipe, and a heat conduction oil inlet main pipe and a heat conduction oil return main pipe which are circularly communicated with the final heaters. Ensures the edible safety of the finished oil, and is suitable for deodorizing peanut oil, corn oil, sunflower oil, other vegetable oil and the like.
Description
Technical Field
The utility model belongs to the technical field of deodorization system technique and specifically relates to a reduce deodorization system of vegetable oil glycidyl ester and plasticizing agent.
Background
Edible vegetable oil refined and deodorized at high temperature for a long time can generate a large amount of glycidyl ester, the glycidyl ester is an esterification product of glycidyl oil and fatty acid, and the glycidyl ester generated by metabolism in the digestive tract of a human body is a carcinogenic toxic substance.
At present, the related national standards have no requirements on the content of the glycidyl ester of the vegetable oil; the maximum content of glycidyl ester in the edible vegetable oil is required to be 1000 mug/kg from 9 months in 2017 by the European Union regulations draft. In the current stage of industrial refining production, the method for controlling the generation of the glycidyl ester mainly reduces the deodorization temperature and shortens the deodorization time, but the method can affect other indexes of refined product oil. There are data showing that glycidyl esters can be removed from refined product oils by adding the adsorbent to the product oil or by modifying the equipment.
The prior art method of reducing glycidyl ester by adding an antioxidant and the prior art method of reducing glycidyl ester by rotary wiped film molecular distillation cause an increase in production cost and a residue of the antioxidant, and are not suitable for mass production.
The refining of the vegetable oil needs to control the content of the glycidyl ester and the content of the plasticizer; peanut oil has a plasticizer index which is more difficult to control because the plasticizer existing in the peanut kernel enters oil during oil preparation. Plasticizers are toxic chemical substances, and the index of plasticizers requires the letter of 2011 of office offices in the Ministry of health for reporting the maximum residual amount of phthalate substances in food and food additives.
In the present stage of industrial refining production, the source of the plasticizer in the raw oil is mainly controlled. In the prior art, the content of the plasticizer in the raw oil is reduced by adding the adsorbent, but the method is not suitable for large amount of oil and has high production cost. The plasticizer content of the oil can be reduced by increasing the deodorization temperature and the vacuum degree, and the deodorization temperature is considered to be at least 260 ℃. For example, a method for removing plasticizers from edible oil in the prior art is a method for increasing the deodorization temperature to 260 ℃ to reduce the plasticizer content. However, the method can not meet the index requirements of glycidyl ester, and meanwhile, the content of Ve and other nutrient substances in the oil is greatly reduced.
The deodorizing temperature is required to be as low as possible when the content of glycidyl ester is low, and the deodorizing temperature is required to be as high as possible when the content of plasticizer is low, so that the required process parameters are completely contradictory. At present, the 2 indexes of the finished oil are in the critical index requirements by properly reducing the deodorization temperature and shortening the deodorization time while controlling the source of the plasticizer in the production industry. However, the quality of the finished product oil is unstable, and unqualified batches are easy to appear, so that the edible vegetable oil, particularly peanut oil, exported in China is returned frequently due to unqualified indexes.
Therefore, it is necessary to develop a new deodorization system for reducing the glycidyl ester and plasticizer of vegetable oil, so that the production is stable and continuous.
SUMMERY OF THE UTILITY MODEL
The applicant provides a deodorization system for reducing glycidyl ester and plasticizer of vegetable oil aiming at the defects in the prior art, so that the problem that the index of the glycidyl ester cannot be guaranteed after the indexes such as acid value, color, smoke point, plasticizer and the like of the vegetable oil are guaranteed in the conventional deodorization process is effectively solved, the quality of the finished oil is greatly improved, the edible safety of the finished oil is guaranteed, and the deodorization system is suitable for deodorization of peanut oil, corn oil, sunflower oil, other vegetable oil and the like.
The utility model discloses the technical scheme who adopts as follows:
a deodorization system for reducing glycidyl ester and plasticizer of vegetable oil comprises a vacuum falling film oil-to-oil heat exchanger, wherein a deodorized oil inlet is formed in the lower portion of the vacuum falling film oil-to-oil heat exchanger, deodorized oil is connected to the deodorized oil inlet through a pipeline, an deodorized oil outlet and a deodorized oil inlet are formed in the upper portion of the vacuum falling film oil-to-oil heat exchanger, the deodorized oil outlet is communicated with a final heater through a second pipeline, the outlet of the final heater is connected with a plate-type deodorization tower through a third pipeline, the bottom of the plate-type deodorization tower is connected with a plate tower pump through a fourth pipeline, then a final heater is connected with a fifth pipeline, the outlet of the final heater is connected with a filler tower I through a sixth pipeline, the bottom of the filler tower I is connected with a filler tower pump through a seventh pipeline, and then the bottom of the filler tower pump is connected with a final heater through an eighth, the outlet of the final heater III is connected with a packed tower II through a ninth pipeline, the bottom of the packed tower II is connected with a packed tower second extraction pump through a tenth pipeline and then is connected with a packed tower III through an eleventh pipeline, the bottom of the packed tower III is connected with a packed tower third extraction pump through a twelfth pipeline and then is communicated with a deodorized oil inlet through a thirteenth pipeline;
the bottom of the vacuum falling film oil-oil heat exchanger is provided with a fourteen-number pipeline, the fourteen-number pipeline is output to a fifteen-number pipeline through a deodorized oil output pump, the fifteen-number pipeline is communicated with a finished oil cooler, the upper part of the finished oil cooler is provided with an eighteen-number pipeline, deodorized finished oil is output through the eighteen-number pipeline, and the fifteen-number pipeline is also connected to a heat exchanger in the previous working procedure through a sixteenth pipeline and a seventeenth pipeline;
the vacuum membrane oil-oil heat exchanger comprises a plate type deodorization tower, a vacuum manifold, a vacuum tube-trap and a packing deodorization tower, wherein the top surface of the vacuum membrane oil-oil heat exchanger is provided with a first vacuum tube;
the direct steam main pipe is branched with a first direct steam pipeline, a second direct steam pipeline, a third direct steam pipeline and a fourth direct steam pipeline, and the steam pipelines are respectively communicated with a plate type deodorization tower, a first filler deodorization tower, a second filler deodorization tower and a third filler deodorization tower;
the system also comprises a heat conduction oil inlet main pipe and a heat conduction oil return main pipe which are circularly communicated with the final heaters.
As a further improvement of the above technical solution:
three or more than three packing deodorization towers are arranged in parallel.
No. two branches of the pipeline are provided with No. two branched pipes which are communicated with the pipeline No. five.
And valves are arranged on the second pipeline and the second branch pipe.
The fifth pipeline is communicated with the thirteenth pipeline through a branch pipe, and the fifth pipeline is communicated with the eighth pipeline through a fifth branch pipe.
No. eight pipelines and No. thirteen pipelines are communicated through branch pipes, and No. eight pipelines and No. two pipelines are communicated through No. eight branch pipes.
Two cooling water pipe ports are arranged on the finished oil cooler.
The No. eleven pipeline and the No. thirteen pipeline are communicated through branch pipes.
The utility model has the advantages as follows:
the utility model discloses compact structure, reasonable, convenient operation through adopting three temperature deodorization technologies, and reasonable, each stage temperature of effectual control deodorization has shortened the deodorization time, makes in vegetable oil, especially peanut oil glycidyl ester content be less than 1ppm (1000 mug/kg), and the glycidyl ester increment value is less than 0.8ppm, and the plasticizing agent content is far less than the national standard, makes the nutrient composition obtain furthest's reservation in the oil simultaneously. The process is suitable for deodorizing vegetable oils of different varieties and different qualities.
The process flow of the utility model is flexible and adjustable; except for the conventional process flow, only 1 plate type deodorization tower can be used, 1 plate type deodorization tower can be used for connecting 1 or 2 filler deodorization towers in series, and the filler deodorization tower can also be used; the method comprises the following steps of (1) feeding the raw materials into a plate type deodorization tower and then sequentially feeding the raw materials into a filler deodorization tower; when the physical deacidification production process is carried out, the raw materials can firstly enter a filler deodorization tower, then enter a plate type deodorization tower and finally enter a subsequent filler deodorization tower.
The plate-type deodorization tower of the utility model is internally provided with a direct steam spray pipe and a mammoth pump double stripping device, so that the direct stripping effect is violent, and the effects of thermal decolorization and removal of substances such as plasticizer in oil and the like can be effectively ensured in a short time; for example, when producing easily hydrolyzed oil products such as corn oil and the like, in order to control the stripping degree, only a direct steam spray pipe is opened, so that the stripping is uniform, and the hydrolysis of the oil is avoided.
The filler deodorization tower of the utility model is mainly used for deacidification and takes into account the removal of plasticizing agents, other volatile substances and the like. The spiral nozzle feeds oil, which enters the tower in a slight flash form, to promote the removal of volatile substances from the oil.
Vacuum falling liquid film oil heat exchanger, the deodorization finished product oil in the tube side under vacuum state, become even film and flow downwards at the inside pipe wall, with the cooling in-process of treating the deodorization oil, can get rid of partial fatty acid in the oil and volatile material without steam stripping, make deodorization finished product oil acid value lower, the quality is better.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Wherein: 1. a first pipeline; 2. a vacuum tube I; 3. a vacuum falling film oil-oil heat exchanger; 4. a deodorized oil inlet; 5. an outlet for oil to be deodorized; 6. a second pipeline; 7. a thirteenth pipeline; 8. oil to be deodorized is imported; 9. a heat conducting oil inlet main pipe; 10. a heat conduction oil return header pipe; 11. a first conduction oil inlet pipeline; 12. a first final heater; 13. a third pipeline; 14. a vacuum manifold; 15. a second vacuum tube; 16. a plate deodorization tower; 17. a second heat conducting oil inlet pipeline; 18. a final heater II; 19. a sixth pipeline; 20. a third vacuum tube; 21. a first packing deodorization tower; 22. a third heat conducting oil inlet pipeline; 23. a final heater III; 24. a ninth pipeline; 25. a fourth vacuum tube; 26. a second packing deodorization tower; 27. a fifth vacuum tube; 28. a third packing deodorization tower; 29. eighteen pipelines; 30. a finished oil cooler; 31. a No. twelve pipeline; 32. a third pump for pumping out the packed tower; 33. a pipeline No. eleven; 34. a second pump is drawn out of the packed tower; 35. a tenth pipeline; 36. a pipeline No. eight; 37. dividing the tube into eight parts; 38. a first pump is drawn out of the packed tower; 39. a seventh pipeline; 40. dividing the pipe into five parts; 41. a fifth pipeline; 42. a plate tower extraction pump; 43. a fourth pipeline; 44. a No. fifteen pipeline; 45. a deodorized oil output pump; 46. a number sixteen pipe; 47. seventeen pipelines; 48. a fourteen-number pipeline; 49. a direct steam main; 50. a first direct steam line; 51. dividing the tube into two parts; 52. a second direct steam line; 53. a third direct steam line; 54. a fourth direct steam line.
Detailed Description
The following describes embodiments of the present invention with reference to the drawings.
As shown in fig. 1, the deodorization system for reducing glycidyl ester and plasticizer in vegetable oil according to this embodiment includes a vacuum falling film oil-to-oil heat exchanger 3, an oil inlet 8 to be deodorized is disposed at a lower portion of the vacuum falling film oil-to-oil heat exchanger 3, the oil inlet 8 to be deodorized is connected to oil to be deodorized through a first pipeline 1, an oil outlet 5 to be deodorized and a deodorized oil inlet 4 are disposed at an upper portion of the vacuum falling film oil-to-oil heat exchanger 3, the oil outlet 5 to be deodorized is communicated with a first final heater 12 through a second pipeline 6, an outlet of the first final heater 12 is connected to a plate-type deodorization tower 16 through a third pipeline 13, a bottom of the plate-type deodorization tower 16 is connected to a plate-type tower extraction pump 42 through a fourth pipeline 43, and then connected to a second final heater 18 through a fifth pipeline 41, an outlet of the second final heater 18 is connected to a first deodorization filler tower 21 through a sixth pipeline 19, a, then the bottom of the packed deodorization tower III 28 is connected with a packed tower extraction pump III 32 through a No. twelve pipeline 31 and then is communicated with a deodorized oil inlet 4 through a No. thirteen pipeline 7;
a fourteen-number pipeline 48 is installed at the bottom of the vacuum falling film oil-to-oil heat exchanger 3, the fourteen-number pipeline 48 is output to a fifteen-number pipeline 44 through a deodorized oil output pump 45, the fifteen-number pipeline 44 is communicated with a finished oil cooler 30, an eighteen-number pipeline 29 is arranged at the upper part of the finished oil cooler 30, deodorized finished oil is output through the eighteen-number pipeline 29, and the fifteen-number pipeline 44 is also connected to a heat exchanger in the previous working procedure through a sixteenth pipeline 46 and a seventeen pipeline 47;
the vacuum falling film oil-oil heat exchanger comprises a vacuum main pipe 14, wherein a first vacuum pipe 2 is arranged on the top surface of a vacuum falling film oil-oil heat exchanger 3, a second vacuum pipe 15 is arranged on the top surface of a plate type deodorization tower 16, a third vacuum pipe 20 is arranged on the top of a first packing deodorization tower 21, a fourth vacuum pipe 25 is arranged on the top surface of a second packing deodorization tower 26, a fifth vacuum pipe 27 is arranged on the top surface of a third packing deodorization tower 28, all the vacuum pipes are communicated with the vacuum main pipe 14, and the vacuum main pipe 14 is also communicated with a fatty acid catcher;
the system also comprises a direct steam main 49, wherein a first direct steam pipeline 50, a second direct steam pipeline 52, a third direct steam pipeline 53 and a fourth direct steam pipeline 54 are branched from the direct steam main 49, and the steam pipelines are respectively communicated with the plate type deodorization tower 16, the first packed deodorization tower 21, the second packed deodorization tower 26 and the third packed deodorization tower 28;
the system also comprises a heat conduction oil inlet main pipe 9 and a heat conduction oil return main pipe 10 which are circularly communicated with the final heaters.
Three or more than three packing deodorization towers are arranged in parallel.
The second branch pipe 51 is branched from the second pipeline 6, and the second branch pipe 51 is communicated with the fifth pipeline 41.
Valves are arranged on the second pipeline 6 and the second branch pipe 51.
The fifth pipeline 41 is communicated with the thirteenth pipeline 7 through a branch pipe, and the fifth pipeline 41 is communicated with the eighth pipeline 36 through a fifth branch pipe 40.
The eighth pipeline 36 is communicated with the thirteenth pipeline 7 through a branch pipe, and the eighth pipeline 36 is communicated with the second pipeline 6 through an eighth branch pipe 37.
Two cooling water pipe ports are arranged on the product oil cooler 30.
The eleventh pipe 33 and the thirteenth pipe 7 are connected by a branch pipe.
In the actual use process, the method comprises the following operation steps:
the first step is as follows: oil to be deodorized at the temperature of 100-110 ℃ enters a shell pass of a vacuum falling film oil-to-oil heat exchanger 3 through a first pipeline 1;
the second step is that: the method comprises the following steps of (1) exchanging heat of oil to be deodorized in a vacuum falling film oil-oil heat exchanger 3, outputting the oil to be deodorized from a shell side oil-to-be-deodorized outlet 5 after the heat is exchanged to 210-230 ℃, and feeding the oil to be deodorized into a first final heater 12 through a second pipeline 6;
the third step: after the first heater 12 is indirectly heated to 220-250 ℃ through high-temperature heat conduction oil from a first heat conduction oil inlet pipeline 11, the heat conduction oil enters a plate type deodorization tower 16 through a third pipeline 13, is subjected to steam stripping through direct steam from a first direct steam pipeline 50, and is output from a fourth pipeline 43 at the bottom after the steam stripping;
the fourth step: the oil is pumped out of the pump 42 through the plate tower and enters the second final heater 18 through a fifth pipeline 41;
the fifth step: after the final heater II 18 is indirectly heated to 245-260 ℃ through the high-temperature heat transfer oil from the second heat transfer oil inlet pipeline 17, the heat transfer oil enters a filler deodorization tower I21 through a No. six pipeline 19, is stripped through the filler in the tower and the direct steam from a second direct steam pipeline 52, and is output from a No. seven pipeline 39 at the bottom after the steam stripping is finished;
and a sixth step: the oil is pumped out of a first pump 38 through a packed tower and enters a third final heater 23 through an eighth pipeline 36;
the seventh step: after the final heater III 23 is indirectly heated to 240-260 ℃ through high-temperature heat transfer oil from a third heat transfer oil inlet pipeline 22, the heated oil enters a filler deodorization tower II 26 through a No. nine pipeline 24, is stripped through the filler in the tower and direct steam from a third direct steam pipeline 53, and is output from a No. ten pipeline 35 at the bottom after the steam stripping is finished;
eighth step: the oil is pumped out of a second pump 34 by a packed tower, enters a third packed deodorization tower 28 through an eleventh pipeline 33, and is subjected to direct steam stripping by packing in the tower and a fourth direct steam pipeline 54;
the ninth step: the obtained high-temperature deodorized product oil at 230-250 ℃ is output from a No. twelve pipeline 31 at the bottom of a packed deodorization tower III 28, is pumped out of a pump III 32 by the packed tower, and enters a vacuum falling film oil-to-oil heat exchanger 3 tube pass through a No. thirteen pipeline 7 to exchange heat with low-temperature oil to be deodorized in a shell pass;
the tenth step: conveying the deodorized product oil at 120-135 ℃ after heat exchange to a deodorized oil output pump 45 through a fourteenth pipeline 48, conveying the deodorized product oil to a fifteenth pipeline 44, wherein the fifteenth pipeline 44 is provided with a sixteenth pipeline 46 leading to the pre-working procedure and a seventeenth pipeline 47 returning from the pre-working procedure, and the pipelines are used for continuously exchanging heat between the deodorized product oil and the low-temperature oil in the pre-working procedure;
the eleventh step: after heat exchange with low-temperature oil in the preceding process, deodorizing product oil at 50-60 ℃ enters a product oil cooler 30, is finally cooled to 30-40 ℃ by cooling water to finally obtain cooled deodorized product oil, and the deodorized product oil is output through an eighteen-grade pipeline 29;
the twelfth step: and (6) finishing.
Vacuum tube 2 at the top of vacuum falling film oil-oil heat exchanger 3, vacuum tube 15 at the top of plate deodorization tower 16, vacuum tube 20 at the top of first filler deodorization tower 21, vacuum tube 25 at the top of second filler deodorization tower 26 and vacuum tube 27 at the top of third filler deodorization tower 28 are all connected in parallel, and are directly connected to vacuum main pipe 14, so that vacuum degree in each device can be effectively guaranteed, and deodorization effect is guaranteed. The vacuum manifold 14 is connected to the fatty acid trap, and the mixed gas enters the vacuum system after passing through the fatty acid trap and the high boiling point components such as fatty acid are condensed and recovered.
The first heat conduction oil inlet pipeline 11 of the final heater I12, the second heat conduction oil inlet pipeline 17 of the final heater II 18 and the third heat conduction oil inlet pipeline 22 of the final heater III 23 are all connected in parallel to the heat conduction oil inlet header pipe 9, and the heat conduction oil after heat exchange is all connected in parallel to the heat conduction oil return header pipe 10.
A first direct steam pipeline 50 of the plate type deodorization tower 16, a second direct steam pipeline 52 of the first packed deodorization tower 21, a third direct steam pipeline 53 of the second packed deodorization tower 26 and a fourth direct steam pipeline 54 of the third packed deodorization tower 28 are connected in parallel to a direct steam header pipe 49.
And conveying the oil to be deodorized to the vacuum film-falling oil-oil heat exchanger 3 through a pipeline, performing heat exchange with the high-temperature deodorized product oil conveyed to the vacuum film-falling oil-oil heat exchanger 3 through a pipeline, and conveying the oil to be deodorized to a shell pass and conveying the oil to be deodorized to a tube pass.
The oil to be deodorized after heat exchange is conveyed to a final heater I12 through a valve V1 by a pipeline for heating, and is heated to the temperature required by the deodorization process by high-temperature heat conduction oil and then enters a plate type deodorization tower 16;
the waste water is pumped out of the plate tower by a pump 42, is conveyed to a final heater II 18 through a valve gate valve V4, is heated by high-temperature heat conducting oil, and then enters a filler deodorization tower I21;
pumping the mixture by a first pump 38 of the packed tower, conveying the mixture to a third final heater 23 through a valve gate valve V7, heating the mixture by high-temperature heat transfer oil, and feeding the heated mixture into a second packed deodorization tower 26; and finally, pumping out the oil through a second pump 34 of the packed tower, and conveying the oil to a third packed deodorization tower 28 through a valve gate valve V9 to obtain deodorized finished oil. And conveying the deodorized product oil to a vacuum falling film oil heat exchanger 3 through a third packed tower extraction pump 32, temporarily storing the deodorized product oil in a temporary storage tank at the lower part of the heat exchanger after heat exchange and cooling of the deodorized product oil, conveying the deodorized product oil through a deodorizing oil output pump 45, firstly performing heat exchange and cooling of the deodorized product oil with low-temperature oil of the previous process, and finally cooling the deodorized product oil with water through a product oil cooler 30 to finally obtain the cooled deodorized product oil.
The vacuum falling film oil-oil heat exchanger 3, the plate type deodorization tower 16, the first filler deodorization tower 21, the second filler deodorization tower 26 and the third filler deodorization tower 28 are connected in parallel at the top vacuum outlets, and are directly connected to the vacuum main pipe 14, so that the vacuum degree in each device can be effectively guaranteed, and the deodorization effect is guaranteed.
And the final heater I12, the final heater II 18 and the final heater III 23 are spiral plate heat exchangers, and heat the oil to be deodorized through high-temperature heat conduction oil.
The deodorization process flow can be adjusted by adjusting the valve switch.
Opening the valve gate valve V1, the valve V4, the valve V7 and the valve V10, and the actual deodorization process route of the oil to be deodorized is the first final heater 12 → the plate deodorization tower 16 → the plate tower extraction pump 42 → the second final heater 18 → the first packing deodorization tower 21 → the first packing tower extraction pump 38 → the third final heater 23 → the second packing deodorization tower 26 → the second packing tower extraction pump 34; namely, the oil to be deodorized sequentially enters a plate type deodorization tower 16, a first packed deodorization tower 21 and a second packed deodorization tower 26, but does not enter a third packed deodorization tower 28.
Opening the valve gate valve V1, the valve V4 and the valve V8, and the actual deodorization process route of the oil to be deodorized is the first final heater 12 → the plate deodorization tower 16 → the plate tower extraction pump 42 → the second final heater 18 → the first packing deodorization tower 21 → the first packing tower extraction pump 38; namely, the oil to be deodorized sequentially enters a plate type deodorization tower 16 and a packed deodorization tower I21, but does not enter a packed deodorization tower II 26 and a packed deodorization tower III 28.
Opening the valve gate valves V1, V3, the actual deodorization process path of the oil to be deodorized is the final heater one 12 → the plate deodorization tower 16 → the plate tower extraction pump 42; i.e. the oil to be deodorized only enters the tray deodorization tower 16.
Under the condition that the plate type deodorization tower 16 and the packed deodorization tower 21 are both used, the sequence of oil entering the two devices can be adjusted through a valve switch. Opening the valve gate valves V2 and V6, and the actual process route of the oil to be deodorized is the final heater II 18 → the packed deodorization tower I21 → the packed tower extraction pump I38 → the final heater I12 → the plate deodorization tower 16 → the plate tower extraction pump 42; namely, the oil to be deodorized sequentially enters a first filler deodorization tower 21 and a plate type deodorization tower 16, and the two devices are exchanged sequentially.
In addition, the valve gate valve V5 is opened, the valve gate valve V3 and the valve V4 are closed, and the oil to be deodorized goes directly from the plate deodorization tower 16 to the packed deodorization tower two 26; opening valve V2 and valve V7, closing valve V1, valve V3, valve V4 and valve V5, and leading the oil to be deodorized not to pass through the plate deodorization tower 16; the process path of the packed deodorisation column may be adjusted according to the foregoing description.
A second pump 34 of the packed tower can be omitted, and equipment of a second packed deodorization tower 26 and a third packed deodorization tower 28 are arranged to ensure a certain height difference, so that the oil can automatically flow from the second packed deodorization tower 26 to the third packed deodorization tower 28 by reliable gravity;
the configuration can reduce the power consumption and equipment investment;
vacuum outlets at the tops of the two filler deodorization towers are directly connected to the vacuum main pipe 14, so that the vacuum degree in the towers is good, the influence of the height of the filler on the pressure drop of the vacuum degree is reduced, and the deodorization effect is superior to the system configuration of combining the two filler deodorization towers into 1 tower.
The tower layer of the plate type deodorization tower 16 can be adjusted to five layers, so that the deodorization time is easier to adjust and control; under the condition of the same treatment capacity, the shallow oil layer can ensure that the steam stripping effect is more obvious and the deodorization effect is better. In actual production, the number of the plate tower layers is determined according to specific conditions and is not limited to five layers.
A final heater III 23 can be omitted, and the effect of three-temperature deodorization is achieved by utilizing the temperature difference before and after the oil is stripped in the filler deodorization tower I21; the first final heater 12, the second final heater 18 are switched from the spiral plate heat exchanger to a vacuum heater. The vacuum heater indirectly heats the oil to be deodorized by high-pressure steam, and simultaneously is assisted with direct steam stripping, thereby playing a role of pre-deodorization in the temperature rise process and being beneficial to the improvement of the quality of deodorized finished oil.
The deodorization process flow can be adjusted by adjusting a valve switch, and except the conventional flow, the unconventional flow is as follows:
and the oil to be deodorized sequentially enters a plate type deodorization tower 16, a first packed deodorization tower 21 and a second packed deodorization tower 26, but does not enter a third packed deodorization tower 28.
And the oil to be deodorized sequentially enters a plate type deodorization tower 16 and a packed deodorization tower I21, and does not enter a packed deodorization tower II 26 and a packed deodorization tower III 28.
And the oil to be deodorized sequentially enters a plate type deodorization tower 16, a second packed deodorization tower 26 and a third packed deodorization tower 28, and does not enter a first packed deodorization tower 21.
The oil to be deodorized only enters the tray deodorization tower 16.
And the oil to be deodorized sequentially enters a first filler deodorization tower 21 and a plate type deodorization tower 16, and the two devices are exchanged sequentially.
Furthermore, the oil to be deodorized may not pass through the trayed deodorization column 16; the process path of the packed deodorisation column may be adjusted according to the foregoing description.
Process production line gained deodorization finished product oil, under the qualified circumstances of conventional index, glycidyl ester and plasticizing agent index are as follows:
peanut oil: glycidyl ester is less than 1000 mu g/kg;
the plasticizer DBP is less than or equal to 0.07ppm,
DEHP≤0.35ppm，
DIBP≤0.04ppm，
DINP was not detected.
Corn oil: glycidyl ester is less than 800 mu g/kg;
sunflower seed oil: glycidyl ester is less than 800 mug/kg.
The deodorization process and the deodorization system are also suitable for other vegetable oil such as soybean oil, rapeseed oil and the like, the glycidyl ester of the vegetable oil is less than 1000 mug/kg, and the added value of the glycidyl ester is less than 0.8 ppm; the plasticizer content of the deodorized finished product oil of other vegetable oil except the peanut oil is lower than that of the deodorized finished product oil of the peanut.
Through detection, after the deodorized product oil is subjected to vacuum film-forming and cooling by the vacuum falling film oil-to-oil heat exchanger 3, the acid value can be reduced by 0.01-0.015 mgKOH/g.
The above description is for the purpose of explanation and not limitation of the invention, which is defined in the claims, and any modifications may be made within the scope of the invention.
Claims (8)
1. The utility model provides a reduce deodorization system of vegetable oil glycidyl ester and plasticizer which characterized in that: including vacuum falling liquid film oil heat exchanger (3), vacuum falling liquid film oil heat exchanger (3) lower part is provided with and remains deodorized oil import (8), waits that deodorized oil import (8) connect through pipeline (1) and waits to deodorize the oil, vacuum falling liquid film oil heat exchanger (3) upper portion is provided with and remains deodorized oil export (5) and deodorized oil import (4), wait that deodorized oil export (5) communicate through No. two pipeline (6) and final heater (12), the export of final heater (12) is connected with plate deodorization tower (16) through No. three pipeline (13), the bottom of plate deodorization tower (16) is through No. four pipeline (43) connection plate tower pump (42) of taking out, then connects final heater two (18) through No. five pipeline (41), the export of final heater two (18) is through No. six pipeline (19) connection packing deodorization tower one (21), the bottom of the first packed deodorization tower (21) is connected with a first packed tower extraction pump (38) through a seventh pipeline (39), then is connected with a third final heater (23) through an eighth pipeline (36), the outlet of the third final heater (23) is connected with a second packed deodorization tower (26) through a ninth pipeline (24), the bottom of the second packed deodorization tower (26) is connected with a second packed tower extraction pump (34) through a tenth pipeline (35), then is connected with a third packed deodorization tower (28) through an eleventh pipeline (33), the bottom of the third packed deodorization tower (28) is connected with a third packed tower extraction pump (32) through a twelfth pipeline (31), and then is communicated with a deodorized oil inlet (4) through a thirteenth pipeline (7);
a fourteen-number pipeline (48) is installed at the bottom of the vacuum falling film oil-oil heat exchanger (3), the fourteen-number pipeline (48) is output to a fifteen-number pipeline (44) through a deodorized oil output pump (45), the fifteen-number pipeline (44) is communicated with a finished oil cooler (30), an eighteen-number pipeline (29) is arranged at the upper part of the finished oil cooler (30), deodorized finished oil is output through the eighteen-number pipeline (29), and the fifteen-number pipeline (44) is also connected to a heat exchanger in the previous working procedure through a sixteenth pipeline (46) and a seventeen pipeline (47); the vacuum falling film oil-oil heat exchanger is characterized by further comprising a vacuum main pipe (14), a first vacuum pipe (2) is arranged on the top surface of the vacuum falling film oil-oil heat exchanger (3), a second vacuum pipe (15) is arranged on the top surface of the plate type deodorization tower (16), a third vacuum pipe (20) is arranged on the top of the packing deodorization tower I (21), a fourth vacuum pipe (25) is arranged on the top surface of the packing deodorization tower II (26), a fifth vacuum pipe (27) is arranged on the top surface of the packing deodorization tower III (28), all the vacuum pipes are communicated with the vacuum main pipe (14), and the vacuum main pipe (14) is also communicated with a fatty;
the device also comprises a direct steam main pipe (49), wherein a first direct steam pipeline (50), a second direct steam pipeline (52), a third direct steam pipeline (53) and a fourth direct steam pipeline (54) are branched from the direct steam main pipe (49), and each steam pipeline is respectively communicated with the plate type deodorization tower (16), the first packing deodorization tower (21), the second packing deodorization tower (26) and the third packing deodorization tower (28);
the system also comprises a heat conduction oil inlet main pipe (9) and a heat conduction oil return main pipe (10) which are circularly communicated with the final heaters.
2. The deodorizing system for reducing the glycidyl esters and plasticizers of vegetable oils according to claim 1, wherein: three or more than three packing deodorization towers are arranged in parallel.
3. The deodorizing system for reducing the glycidyl esters and plasticizers of vegetable oils according to claim 1, wherein: no. two branch pipes (51) are branched on the No. two pipelines (6), and the No. two branch pipes (51) are communicated with the No. five pipelines (41).
4. A deodorisation system for reducing glycidyl esters and plasticisers of vegetable oils according to claim 3, wherein: and valves are arranged on the second pipeline (6) and the second branch pipe (51).
5. The deodorizing system for reducing the glycidyl esters and plasticizers of vegetable oils according to claim 1, wherein: the fifth pipeline (41) is communicated with the thirteenth pipeline (7) through a branch pipe, and the fifth pipeline (41) is communicated with the eighth pipeline (36) through a fifth branch pipe (40).
6. The deodorizing system for reducing the glycidyl esters and plasticizers of vegetable oils according to claim 1, wherein: the eighth pipeline (36) is communicated with the thirteenth pipeline (7) through a branch pipe, and the eighth pipeline (36) is communicated with the second pipeline (6) through an eighth branch pipe (37).
7. The deodorizing system for reducing the glycidyl esters and plasticizers of vegetable oils according to claim 1, wherein: two cooling water pipe ports are arranged on the product oil cooler (30).
8. The deodorizing system for reducing the glycidyl esters and plasticizers of vegetable oils according to claim 1, wherein: the No. eleven pipeline (33) and the No. thirteen pipeline (7) are communicated through a branch pipe.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021497452.2U CN212560165U (en) | 2020-07-24 | 2020-07-24 | Deodorization system for reducing glycidyl ester and plasticizer of vegetable oil |
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| CN202021497452.2U CN212560165U (en) | 2020-07-24 | 2020-07-24 | Deodorization system for reducing glycidyl ester and plasticizer of vegetable oil |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111763566A (en) * | 2020-07-24 | 2020-10-13 | 无锡中粮工程科技有限公司 | Deodorization system and deodorization process for reducing glycidyl ester and plasticizer of vegetable oil |
| CN113444571A (en) * | 2021-07-27 | 2021-09-28 | 山东西王食品有限公司 | Physical deacidification and deodorization system for vegetable oil |
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2020
- 2020-07-24 CN CN202021497452.2U patent/CN212560165U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111763566A (en) * | 2020-07-24 | 2020-10-13 | 无锡中粮工程科技有限公司 | Deodorization system and deodorization process for reducing glycidyl ester and plasticizer of vegetable oil |
| CN111763566B (en) * | 2020-07-24 | 2024-07-30 | 无锡中粮工程科技有限公司 | Deodorization system and deodorization process for reducing glycidyl ester and plasticizer of vegetable oil |
| CN113444571A (en) * | 2021-07-27 | 2021-09-28 | 山东西王食品有限公司 | Physical deacidification and deodorization system for vegetable oil |
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