CN212554376U - Automatic truss mounting device for sleeper mold - Google Patents

Automatic truss mounting device for sleeper mold Download PDF

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Publication number
CN212554376U
CN212554376U CN202021363836.5U CN202021363836U CN212554376U CN 212554376 U CN212554376 U CN 212554376U CN 202021363836 U CN202021363836 U CN 202021363836U CN 212554376 U CN212554376 U CN 212554376U
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China
Prior art keywords
truss
hook
stirrup
conveying
sleeper
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CN202021363836.5U
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Chinese (zh)
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郑翼
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Beijing Haoyunda Zhichuang Technology Co Ltd
Good Luck Innovative Intelligence Technology Co Ltd
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Beijing Haoyunda Zhichuang Technology Co Ltd
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Abstract

The utility model discloses an automatic truss mounting device for a sleeper mold, which comprises a truss conveying mechanism, a stirrup conveying mechanism, a hook mechanism and a mold-entering conveying mechanism; the truss transporting mechanism can transport the truss to the position above the hook position of the hook mechanism; the stirrup conveying mechanism can convey stirrups to the position below the hook position of the hook mechanism; the hook mechanism comprises a hook conveying rail, and the hook conveying rail can convey the vertically arranged double-head hook to one side of a hook position; the hook pushing gripper is also included; the mold-in transport mechanism includes a transport truss that is capable of horizontally transporting the gripping device from above the hook position to above the mold. The automatic truss mounting device for the sleeper mould of the utility model does not need manual operation and realizes automation; the hook can be stably and efficiently completed and installed in the die.

Description

Automatic truss mounting device for sleeper mold
Technical Field
The utility model relates to a concrete prefabricated part production facility field especially relates to a truss automatic installation device of sleeper mould.
Background
In the production of the double-block sleeper, due to the requirement of the sleeper installation process, a truss of a stirrup needs to be installed in a mold in advance, and then concrete raw materials are added. The double-block sleeper adopts an automatic production line, and the production takt is fast. In the automatic production of the sleeper, the mold of the truss provided with the stirrups needs to be prepared in advance, so that the continuity of the automatic production can be ensured. The installation operation of the die comprises a truss preparation step, a hook preparation step, a stirrup preparation step, a hook step and an installation step. At present, the preparation operation efficiency of the die is low, and partial work needs to be finished manually.
Therefore, the development of a truss installation device of a sleeper mold is urgently needed, and the installation operation of the sleeper mold can be efficiently completed without manual operation.
SUMMERY OF THE UTILITY MODEL
The utility model aims at a truss automatic installation device of sleeper mould.
In order to achieve the above purpose, the technical scheme of the utility model is that: an automatic truss mounting device for a sleeper mold comprises a truss conveying mechanism, a stirrup conveying mechanism, a hook mechanism and a mold-entering conveying mechanism; the truss transporting mechanism is arranged above a hook position of the hook mechanism, and the truss is horizontally arranged in the length direction and vertically arranged in the width direction; the stirrup conveying mechanism is arranged to convey stirrups to the position below the hook position of the hook mechanism, and the stirrups below the hook position are connected with a lifting mechanism; the hook mechanism comprises a hook conveying rail, and the hook conveying rail is arranged to convey a vertically arranged double-end hook to one side of a hook position; the double-end hook pushing device comprises a hook pushing claw, a hook pushing claw and a hook pushing device, wherein the hook pushing claw is arranged to be capable of grabbing a double-end hook on a hook conveying rail and horizontally pushing the double-end hook to the hook, an upper hook of the double-end hook at the hook position is positioned above a lower-end steel bar of a truss, and a lower hook of the double-end hook at the hook position is positioned below a stirrup; the mold entering transportation mechanism comprises a transportation truss, a grabbing device is arranged on the transportation truss, the transportation truss is arranged to be capable of horizontally transporting the grabbing device to the upper portion of the mold from the upper portion of the hook position, and the grabbing device is arranged to be capable of grabbing the truss.
The utility model discloses in, truss transport mechanism transports the truss to the top of the couple position department of couple mechanism one by one, and the truss sets up according to the length direction level in this position department, and the vertical setting of width direction is convenient for hang the stirrup on the lower extreme reinforcing bar of truss through the couple. The existing truss splitting device can split the stacked trusses, and then the split trusses are transported one by one through the truss transporting mechanism. The truss transporting mechanism can be a transporting and hoisting portal frame, a conveying belt or a roller way conveying device. The stirrup conveying mechanism can convey the formed stirrups to the hook positions, the lifting mechanism is connected below the hook positions, and the stirrups move up and down under the driving of the lifting mechanism. The hook mechanism firstly transports the double-end hook to one side of the hook position, then the hook is grabbed by the pushing gripper and pushed to the hook position, the upper hook and the lower hook can be respectively hung on the truss and the stirrups, and finally the truss above the hook position and the stirrups below the hook position are hooked together.
According to one embodiment of the utility model, the truss transportation mechanism is arranged to transport two groups of trusses which are parallel at intervals to the upper part of the hook position of the hook mechanism, and the length directions of the two groups of trusses are horizontally arranged and the width directions are vertically arranged; the stirrup conveying mechanism is arranged to horizontally convey stirrups to the position below the hook position of the hook mechanism, and the stirrups below the hook position are connected with a lifting mechanism; the hook mechanism comprises a hook conveying track, the hook conveying track is arranged to be capable of conveying two rows of vertically arranged double-head hooks to two sides of a hook position respectively, and each row of hooks is two; the hook pushing gripper is arranged to grab two rows of double-end hooks on the hook conveying track and horizontally push the double-end hooks to the hooks, the upper hooks of the two rows of double-end hooks at the hook positions are respectively positioned above the lower-end steel bars of the two groups of trusses, and the lower hooks of the two rows of double-end hooks at the hook positions are respectively positioned below two sides of the stirrup; the mold entering transportation mechanism comprises a transportation truss, wherein a grabbing device is arranged on the transportation truss, the transportation truss is arranged to be capable of horizontally transporting the grabbing device to the upper side of the mold from the upper side of the hook position, and the grabbing device is arranged to be capable of grabbing two groups of trusses.
According to sleeper mould's truss automatic installation device, preferably, the last tight mechanism in top that is equipped with of grabbing device, the tight mechanism in top sets up to the stirrup that can push up the tight fixed truss below with grabbing device.
According to sleeper mould's truss automatic installation device, preferably, the tight cylinder in top is tight mechanism in top, the piston of the tight cylinder in top sets up to compressing tightly the stirrup downwards.
According to sleeper mould's truss automatic installation device, preferably, the transportation truss passes through lift cylinder and connects grabbing device.
According to the automatic truss mounting device for the sleeper mold of the utility model, preferably, the truss transportation mechanism comprises a truss splitting mechanism, a truss distance adjusting mechanism, a truss straightening mechanism, a truss hoisting machine and a truss horizontal conveying mechanism; the truss hoisting mechanism is provided with a grabbing gripper, the grabbing gripper is set to be capable of grabbing the truss, and the truss hoisting mechanism is set to be capable of transferring the truss among the distance adjusting mechanism, the truss straightening mechanism and the truss horizontal conveying mechanism.
According to sleeper mould's truss automatic installation device, preferably, truss hoisting machine constructs and connects through tongs lift cylinder and snatchs the tongs.
According to sleeper mould's truss automatic installation device, preferably, truss roll adjustment mechanism includes conveyor belt mechanism, conveyor belt mechanism is improved level the interval and is equipped with the several support frame, be equipped with the ascending V type mounting groove of opening on the support frame, the delivery outlet of truss split mechanism is connected to conveyor belt mechanism's one end, truss hoisting machine constructs's below is located to conveyor belt mechanism's the other end. Each truss is arranged in the V-shaped mounting groove on one support frame, and the intervals of the support frames are equal, namely, the intervals between the trusses are equal.
According to sleeper mould's truss automatic installation device, preferably, truss alignment mechanism is equipped with the truss and places the platform, the equal symmetry in both sides that the platform was placed to the truss is equipped with several die clamping cylinder. The clamping cylinders adjust the position of the truss from two sides to straighten the truss.
According to the automatic truss mounting device for the sleeper mold of the utility model, preferably, the stirrup conveying mechanism comprises a stirrup bending mechanism, a stirrup conveying robot, a stirrup welding platform with a clamp and a stirrup conveying power roller table; the stirrup transport robot is set to be capable of transferring stirrups between the stirrup hook bending machine, the stirrup welding platform and the stirrup transport power roller table, and the stirrup transport power roller table is set to be capable of transporting stirrups to the lower part of the hook position.
According to sleeper mould's truss automatic installation device, preferably, couple transportation track one side is equipped with couple make-up machine and couple transportation robot of bending, couple transportation robot sets up to shift to the couple that the make-up machine of bending produced to the couple to the orbital fixture of couple transportation for the couple.
The utility model has the advantages that:
the automatic truss mounting device for the sleeper mould of the utility model does not need manual operation and realizes automation; the hook can be stably and efficiently completed and installed in the die.
Drawings
Fig. 1 is the utility model discloses a truss automatic installation device's of sleeper mould structural schematic.
Fig. 2 is an enlarged view of a portion 8 of the automatic truss mounting device for a sleeper mold of the present invention.
Fig. 3 is the utility model discloses a truss transport mechanism's of truss automatic installation device of sleeper mould structural schematic.
Fig. 4 is the utility model discloses a truss automatic installation device's of sleeper mould stirrup transport mechanism, couple mechanism and income mould transport mechanism's schematic structure.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
Examples
As shown in fig. 1-4, the utility model discloses a truss automatic installation device of sleeper mould, including truss transport mechanism, stirrup transport mechanism, couple mechanism and income mould transport mechanism, concrete structure is as follows:
the truss transportation mechanism comprises a truss splitting mechanism 21, a truss distance adjusting mechanism 15, a truss straightening mechanism 14, a truss hoisting mechanism 13 and a truss horizontal conveying mechanism 12, wherein the truss hoisting mechanism 13 is connected with a grabbing hand through a hand lifting cylinder, the grabbing hand can grab two groups of trusses 16 horizontally arranged at intervals at the same time, and the truss hoisting mechanism 13 can transfer the two groups of trusses 16 among the truss distance adjusting mechanism 15, the truss straightening mechanism 14 and the truss horizontal conveying mechanism 12; the truss distance adjusting mechanism 15 comprises a conveyor belt mechanism, a plurality of support frames are horizontally arranged on the conveyor belt mechanism at intervals, V-shaped mounting grooves with upward openings are formed in the support frames, one end of the conveyor belt mechanism is connected with an output port of the truss splitting mechanism 21, and the other end of the conveyor belt mechanism is arranged below the truss hoisting mechanism 13; the truss straightening mechanism 14 is provided with a truss placing table, and a plurality of clamping cylinders are symmetrically arranged on two sides of the truss placing table; the truss horizontal conveying mechanism 12 can convey two groups of trusses 16 which are parallel at intervals to the upper part of a hook position of the hook mechanism, and the two groups of trusses 16 are horizontally arranged in the length direction and vertically arranged in the width direction;
the stirrup conveying mechanism comprises a stirrup bending mechanism 1, a stirrup conveying robot 2, a stirrup welding robot 5, a stirrup welding platform 4 with a clamp and a stirrup conveying power roller table 6; the stirrup conveying robot 2 can transfer stirrups 3 among the stirrup hook bending machine 1, the stirrup welding platform 4 and the stirrup conveying power roller table 6, the stirrup conveying power roller table 6 can horizontally convey the stirrups 3 to the position below the hook position, the stirrups 3 below the hook position are connected with a lifting mechanism, and the lifting mechanism can drive the stirrups 3 to move up and down;
the hook mechanism comprises a hook conveying rail 10 (see fig. 2 and 4), a hook bending forming machine 7 and a hook conveying robot 9 are arranged on one side of the hook conveying rail 10, the hook conveying robot 9 can transfer vertically arranged double-head hooks 20 produced by the hook bending forming machine 7 onto a clamping mechanism 22 of the hook conveying rail 10, the hooks 20 are arranged on the hook conveying rail 10 in two rows, and each row comprises two hooks 20; the hook conveying track 10 can convey two rows of vertically arranged double-head hooks 20 to two sides of a hook position respectively; the hook conveying device comprises a hook conveying gripper 11, wherein the hook conveying gripper 11 can grip two rows of double-headed hooks 20 on a hook conveying rail 10 and horizontally push the double-headed hooks to the hooks, the upper hooks of the two rows of double-headed hooks 20 at the hook positions are respectively positioned above the lower-end steel bars of two groups of trusses 16, and the lower hooks of the two rows of double-headed hooks 20 at the hook positions are respectively positioned below two sides of stirrups 3;
the mold entering transportation mechanism comprises a transportation truss 17, the transportation truss 17 is connected with a gripping device through a lifting cylinder, the transportation truss 17 can horizontally transport the gripping device to the position above the mold 18 from the position above the hook position, and the gripping device can simultaneously grip two groups of trusses 16; and a jacking cylinder is also arranged on the gripping device, and a piston of the jacking cylinder downwards compresses the stirrups 3 gripped by the gripping device.
The described embodiments are only some, but not all embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Claims (10)

1. An automatic truss mounting device for a sleeper mold is characterized by comprising a truss conveying mechanism, a stirrup conveying mechanism, a hook mechanism and a mold entering conveying mechanism; wherein the content of the first and second substances,
the truss transporting mechanism is arranged above the hook position of the hook mechanism, and the truss is horizontally arranged in the length direction and vertically arranged in the width direction;
the stirrup conveying mechanism is arranged to convey stirrups to the position below the hook position of the hook mechanism, and the stirrups below the hook position are connected with a lifting mechanism;
the hook mechanism comprises a hook conveying rail, and the hook conveying rail is arranged to convey a vertically arranged double-end hook to one side of a hook position; the double-end hook pushing device comprises a hook pushing claw, a hook pushing claw and a hook pushing device, wherein the hook pushing claw is arranged to be capable of grabbing a double-end hook on a hook conveying rail and horizontally pushing the double-end hook to the hook, an upper hook of the double-end hook at the hook position is positioned above a lower-end steel bar of a truss, and a lower hook of the double-end hook at the hook position is positioned below a stirrup;
the mold entering transportation mechanism comprises a transportation truss, a grabbing device is arranged on the transportation truss, the transportation truss is arranged to be capable of horizontally transporting the grabbing device to the upper portion of the mold from the upper portion of the hook position, and the grabbing device is arranged to be capable of grabbing the truss.
2. The automatic truss installation device for sleeper molds according to claim 1, wherein the gripping device is provided with a tightening mechanism, and the tightening mechanism is configured to tighten the gripping device against the stirrups below the fixed truss.
3. The automatic truss installation device for sleeper moulds as claimed in claim 2, wherein the jacking mechanism is a jacking cylinder, and a piston of the jacking cylinder is arranged to press the stirrups downwards.
4. The automatic truss installation device for sleeper molds according to claim 1, wherein the transport truss is connected to the gripping device by a lifting cylinder.
5. The automatic truss mounting device for the sleeper mold according to claim 1, wherein the truss transporting mechanism includes a truss splitting mechanism, a truss distance adjusting mechanism, a truss straightening mechanism, a truss hoisting machine and a truss horizontal conveying mechanism; the truss hoisting mechanism is provided with a grabbing gripper, the grabbing gripper is set to be capable of grabbing the truss, and the truss hoisting mechanism is set to be capable of transferring the truss among the truss distance adjusting mechanism, the truss straightening mechanism and the truss horizontal conveying mechanism.
6. The automatic truss mounting device for sleeper molds according to claim 5, wherein the truss hoisting mechanism is connected with the gripping gripper through a gripper lifting cylinder.
7. The automatic truss installation device for the sleeper mold as defined in claim 5, wherein the truss distance adjusting mechanism includes a conveyor belt mechanism, a plurality of support frames are horizontally arranged on the conveyor belt mechanism at intervals, the support frames are provided with V-shaped installation grooves with upward openings, one end of the conveyor belt mechanism is connected with an output port of the truss disassembling mechanism, and the other end of the conveyor belt mechanism is arranged below the truss hoisting mechanism.
8. The automatic truss installation device for sleeper molds according to claim 5, wherein the truss straightening mechanism is provided with a truss placing table, and a plurality of clamping cylinders are symmetrically arranged on both sides of the truss placing table.
9. The automatic truss installation device for the sleeper mold according to claim 1, wherein the stirrup conveying mechanism comprises a stirrup bending mechanism, a stirrup conveying robot, a stirrup welding platform with a clamp and a stirrup conveying power roller table; the stirrup transport robot is set to be capable of transferring stirrups between the stirrup hook bending machine, the stirrup welding platform and the stirrup transport power roller table, and the stirrup transport power roller table is set to be capable of transporting stirrups to the lower part of the hook position.
10. The automatic truss installation device for the sleeper mold according to claim 1, wherein a hook bending forming machine and a hook transporting robot are provided at one side of the hook transporting rail, and the hook transporting robot is configured to transfer hooks produced by the hook bending forming machine to a clamping mechanism of the hook transporting rail.
CN202021363836.5U 2020-07-13 2020-07-13 Automatic truss mounting device for sleeper mold Active CN212554376U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021363836.5U CN212554376U (en) 2020-07-13 2020-07-13 Automatic truss mounting device for sleeper mold

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021363836.5U CN212554376U (en) 2020-07-13 2020-07-13 Automatic truss mounting device for sleeper mold

Publications (1)

Publication Number Publication Date
CN212554376U true CN212554376U (en) 2021-02-19

Family

ID=74621550

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021363836.5U Active CN212554376U (en) 2020-07-13 2020-07-13 Automatic truss mounting device for sleeper mold

Country Status (1)

Country Link
CN (1) CN212554376U (en)

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