CN212554320U - Combined turnover type full-automatic intelligent toilet high-pressure forming machine - Google Patents
Combined turnover type full-automatic intelligent toilet high-pressure forming machine Download PDFInfo
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- CN212554320U CN212554320U CN202021732915.9U CN202021732915U CN212554320U CN 212554320 U CN212554320 U CN 212554320U CN 202021732915 U CN202021732915 U CN 202021732915U CN 212554320 U CN212554320 U CN 212554320U
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Abstract
The utility model discloses a combined turnover type full-automatic intelligent toilet high-pressure forming machine, which comprises a toilet seat high-pressure forming machine, a body high-pressure forming machine, a controller and the like; the utility model has the advantages of reasonable and simple structure, low production cost, convenient installation and complete functions, and the application of the combined type full-automatic overturn intelligent toilet high-pressure forming machine technology greatly lightens the labor intensity of workers and shortens the bonding time, thereby greatly improving the production efficiency; the combined full-automatic overturning intelligent toilet high-pressure forming machine technology and the application of an advanced automatic electrical appliance control system effectively reduce the labor intensity of workers, shorten the forming period of a finished product blank body and reduce the formation of occupational diseases to the workers; the low water content of the high-pressure product, and the high regularity of blank bonding greatly reduce the drying time of the blank and the workload of blank repair, thereby reducing the degree of environmental pollution.
Description
Technical Field
The utility model relates to an automatic bonding shaping in the body model of high, medium-grade intelligent squatting pan product of sanitary ceramic, in particular to make up convertible full-automatic intelligent squatting pan high pressure forming machine.
Background
At present, the blank body forming of the high-pressure intelligent toilet bowl of domestic sanitary ceramic production enterprises continues to use manual mud coating and bonding processes, the working efficiency cannot be improved all the time, the labor intensity of workers is high, the yield of the blank body is low, and the defects of severe operating environment, high labor intensity, low production efficiency and the like exist.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a combination convertible full-automatic intelligent squatting pan high pressure make-up machine just for solving above-mentioned problem, provide a collect full-automatic body high pressure molding, full-automatic body demoulding, scribble mud, bonding, transport, upset technique as an organic whole combination formula full-automatic upset intelligent squatting pan high pressure make-up machine. The advanced and mature high-pressure grouting process, the automatic control and the humanized human-computer interface are adopted, so that the operation is more convenient, the blank yield is higher and more stable, the advantages of compact structure, high efficiency, high yield, low maintenance, resource saving and the like are achieved, and the problems are effectively solved and eliminated.
In order to solve the above problem, the utility model provides a technical scheme: a combined turnover type full-automatic intelligent toilet high-pressure forming machine comprises a toilet seat high-pressure forming machine, a body high-pressure forming machine, an outer sleeve high-pressure forming machine, a blank taking and bonding robot, a wet blank temporary storage line, a toilet seat high-pressure lower die, a die lifter, a wet blank turnover machine, a mud coating gun and a controller; the left side of the blank taking bonding robot is provided with two toilet seat ring high-pressure forming machines which are spaced from each other; the front end of the blank taking bonding robot is provided with a body high-pressure forming machine and an outer sleeve high-pressure forming machine, and the body high-pressure forming machine is positioned on the left side of the outer sleeve high-pressure forming machine; the rear end of the blank taking bonding robot is also provided with a body high-pressure forming machine and an outer sleeve high-pressure forming machine, and the body high-pressure forming machine is also positioned on the left side of the outer sleeve high-pressure forming machine; a wet blank temporary storage line is arranged on the right side of the blank taking and bonding robot; the toilet seat ring high-pressure lower die is arranged on the wet blank temporary storage line; the front end of the die is provided with a die lifter under the high pressure of the toilet seat; a wet blank overturning machine is arranged at the front end of the mould lifter; a controller is arranged on one side of the blank taking and bonding robot; mud coating guns are arranged between the body high-pressure forming machine and the outer sleeve high-pressure forming machine; the controller is electrically connected with the toilet seat high-pressure forming machine, the body high-pressure forming machine, the outer sleeve high-pressure forming machine, the blank taking and bonding robot, the wet blank temporary storage line, the mold lifter, the wet blank overturning machine and the mud coating gun.
Preferably, the connection relationship between the body high-pressure forming machine and the outer sleeve high-pressure forming machine is as follows: the body high-pressure forming machine and the outer sleeve high-pressure forming machine are both connected to a forming machine frame.
Preferably, the toilet seat ring high-pressure forming machine, the body high-pressure forming machine and the outer sleeve high-pressure forming machine are positioned within the working radius of the blank taking and bonding robot.
Preferably, the wet blank temporary storage line is divided into an upper layer and a lower layer.
Preferably, the toilet seat high-pressure forming machine has the specific structure that: the device comprises a forming machine supporting foot, a cushion block, a lower die, an upper pressing plate, a turnover rack, a die pressurizing oil cylinder and a forming machine main frame; a plurality of forming machine supporting legs are connected to the main frame of the forming machine; the upper end of the main frame of the forming machine is connected with a turnover frame, and the top end of the turnover frame is fixedly connected with a mould pressurizing oil cylinder; the output end of the mould pressurizing oil cylinder is fixedly connected with an upper pressure plate, and the lower surface of the upper pressure plate is connected with an upper mould; the lower die is connected to the bottom end in the main frame of the forming machine through a plurality of cushion blocks and is located right below the upper die.
The utility model has the advantages that: the utility model has the advantages of reasonable and simple structure, low production cost, convenient installation and complete functions, and the application of the combined type full-automatic overturn intelligent toilet high-pressure forming machine technology greatly lightens the labor intensity of workers and shortens the bonding time, thereby greatly improving the production efficiency; the combined full-automatic overturning intelligent toilet high-pressure forming machine technology and the application of an advanced automatic electrical appliance control system effectively reduce the labor intensity of workers, shorten the forming period of a finished product blank body and reduce the formation of occupational diseases to the workers; the low water content of the high-pressure product, and the high regularity of blank bonding greatly reduce the drying time of the blank and the workload of blank repair, thereby reducing the degree of environmental pollution.
Description of the drawings:
fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view between the high-pressure forming machine and the jacket high-pressure forming machine of the present invention.
Fig. 3 is a schematic structural view of the toilet seat high-pressure forming machine of the present invention.
Fig. 4 is a schematic diagram of the blank fetching robot of the utility model.
1-high pressure forming machine of toilet seat ring; 2-a body high-pressure forming machine; 3-jacket high-pressure forming machine; 4-blank taking and bonding robot; 5-a wet blank temporary storage line; 6-a toilet seat ring high-pressure lower die; 7-a mould lifter; 8-a wet blank overturning machine; 9-a mud coating gun; 10-a controller; 11-a forming machine frame; 12-forming machine supporting feet; 13-cushion block; 14-lower mould; 15-upper mould; 16-an upper platen; 17-overturning the machine frame; 18-a mould pressurizing oil cylinder; 19-main frame of forming machine.
The specific implementation mode is as follows:
as shown in fig. 1 to 4, the following technical solutions are adopted in the present embodiment: a combined turnover type full-automatic intelligent toilet high-pressure forming machine comprises a toilet seat high-pressure forming machine 1, a body high-pressure forming machine 2, an outer sleeve high-pressure forming machine 3, a blank taking and bonding robot 4, a wet blank temporary storage line 5, a toilet seat high-pressure lower die 6, a die lifter 7, a wet blank turnover machine 8, a mud coating gun 9 and a controller 10; the left side of the blank taking bonding robot 4 is provided with two toilet seat high-pressure forming machines 1 which are spaced from each other; the front end of the blank taking bonding robot 4 is provided with a body high-pressure forming machine 2 and an outer sleeve high-pressure forming machine 3, and the body high-pressure forming machine 2 is positioned on the left side of the outer sleeve high-pressure forming machine 3; the rear end of the blank taking bonding robot 4 is also provided with a body high-pressure forming machine 2 and an outer sleeve high-pressure forming machine 3, and the body high-pressure forming machine 2 is also positioned on the left side of the outer sleeve high-pressure forming machine 3; a wet blank temporary storage line 5 is arranged on the right side of the blank taking and bonding robot 4; the toilet seat ring high-pressure lower die 6 is arranged on the wet blank temporary storage line 5; the front end of the toilet seat ring high-pressure lower die 6 is provided with a die lifter 7; a wet blank overturning machine 8 is arranged at the front end of the mould lifter 7; a controller 10 is arranged on one side of the blank taking and bonding robot 4; mud coating guns 9 are arranged between the body high-pressure forming machine 2 and the outer sleeve high-pressure forming machine 3; the controller 10 is electrically connected with the toilet seat high-pressure forming machine 1, the body high-pressure forming machine 2, the outer sleeve high-pressure forming machine 3, the blank taking and bonding robot 4, the wet blank temporary storage line 5, the mold lifter 7, the wet blank overturning machine 8 and the mud coating gun 9.
As shown in fig. 1 to 4, the connection relationship between the body high-pressure forming machine 2 and the sheath high-pressure forming machine 3 is as follows: the body high-pressure forming machine 2 and the outer sleeve high-pressure forming machine 3 are both connected to a forming machine frame 11.
The toilet seat high-pressure forming machine 1, the body high-pressure forming machine 2 and the outer sleeve high-pressure forming machine 3 are positioned within the working radius of the blank taking bonding robot 4; the wet blank temporary storage line 5 is divided into an upper layer and a lower layer; the toilet seat high-pressure forming machine 1 has the specific structure that: the device comprises a forming machine supporting leg 12, a cushion block 13, a lower die 14, an upper die 15, an upper pressing plate 16, a turnover frame 17, a die pressurizing oil cylinder 18 and a forming machine main frame 19; the main frame 19 of the forming machine is connected with a plurality of forming machine supporting legs 12; the upper end of the main frame 19 of the forming machine is connected with an overturning frame 17, and the top end of the overturning frame 17 is fixedly connected with a die pressurization oil cylinder 18; an upper pressing plate 16 is fixedly connected to the output end of the mold pressurizing oil cylinder 18, and an upper mold 15 is connected to the lower surface of the upper pressing plate 16; the lower die 14 is connected to the inner bottom end of the main frame 19 of the molding machine by a plurality of spacers 13, and the lower die 14 is located right below the upper die 15.
The utility model discloses a user state does: under the control of the controller 10, after the high-pressure grouting forming of the ring blank body is automatically completed on the toilet seat high-pressure forming machine 1, the model is automatically opened, the high-pressure toilet seat low-pressure die 6 and the blank body with the ring high pressure are automatically taken out together by the blank taking and bonding robot 4 and placed on the upper layer of the wet blank temporary storage line 5, the other toilet seat high-pressure die 6 on the lower layer of the wet blank temporary storage line 5 is conveyed to the toilet seat high-pressure forming machine 1, and the toilet seat high-pressure forming machine 1 performs the die assembling and grouting operation;
the blank taking and bonding robot 4 supports the toilet seat ring high-pressure lower die 6 on the upper layer of the wet blank temporary storage line 5 to the mud coating gun 9 again for mud coating operation, the body high-pressure forming machine 2 completes the slip casting operation, the die is opened to a preset position, the blank taking and bonding robot 4 conveys the toilet seat ring high-pressure lower die 6 and the blank coated with bonding mud to the body high-pressure forming machine 2, the positioning bolt of the die is utilized to accurately position and bond the toilet seat ring blank with the body, the body high-pressure forming machine 2 performs the blank stripping operation after bonding is completed, the blank taking and bonding robot 4 conveys the toilet seat ring high-pressure lower die 6 and the bonded body to the mud coating gun 9 for secondary mud coating operation after stripping is completed, the slip casting operation of the jacket high-pressure forming machine 3 is completed, the die is opened to the preset position, and the blank taking and bonding robot 4 conveys the toilet seat ring high-pressure lower die 6 and the blank coated with the toilet seat ring high-pressure lower die together to the jacket high-pressure forming machine 3 for The method comprises the steps that a positioning bolt of the toilet seat is used for accurately positioning, a blank body which is bonded in the first step and an outer sleeve are bonded in the second step, after the second bonding step is completed, a high-pressure outer sleeve forming machine 3 is used for performing mold assembly grouting operation, a blank taking and bonding robot 4 places a toilet seat ring high-pressure lower mold 6 and the blank body which is bonded in the second step on the upper layer of a temporary wet blank storage line 5 together, the blank body is hardened and placed, the blank body with hardness is automatically conveyed to a wet blank overturning machine 8 through a conveying line to perform wet blank 180-degree overturning and final automatic demolding operation of the ring blank body, the blank body after overturning and demolding is subjected to the next link operation, the wet blank overturning machine 8 continues to be overturned to the initial state, the toilet seat ring high-pressure lower mold 6 returns to a mold lifter 7, and the mold lifter 7 conveys the toilet seat ring high-pressure lower mold.
In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "disposed," "connected," "fixed," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.
The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above, and it should be understood by those skilled in the art that the present invention is not limited by the above embodiments, which are only illustrative, but also various changes and modifications may be made without departing from the spirit and scope of the present invention, which fall within the scope of the present invention as claimed, which is defined by the appended claims and their equivalents.
The utility model discloses a control mode is controlled through artifical start-up and closing switch, and the wiring diagram of power component and the supply of power belong to the common general knowledge in this field, and the utility model discloses mainly be used for protecting mechanical device, so the utility model discloses no longer explain control mode and wiring in detail and arrange.
Claims (5)
1. The utility model provides a combination convertible full-automatic intelligent squatting pan high pressure make-up machine which characterized in that: comprises a toilet seat high-pressure forming machine (1), a body high-pressure forming machine (2), an outer sleeve high-pressure forming machine (3), a blank taking and bonding robot (4), a wet blank temporary storage line (5), a toilet seat high-pressure lower die (6), a die lifter (7), a wet blank turnover machine (8), a mud coating gun (9) and a controller (10);
the left side of the blank taking and bonding robot (4) is provided with two toilet seat high-pressure forming machines (1) which are spaced from each other;
the front end of the blank taking bonding robot (4) is provided with a body high-pressure forming machine (2) and an outer sleeve high-pressure forming machine (3), and the body high-pressure forming machine (2) is positioned on the left side of the outer sleeve high-pressure forming machine (3);
the rear end of the blank taking bonding robot (4) is also provided with a body high-pressure forming machine (2) and an outer sleeve high-pressure forming machine (3), and the body high-pressure forming machine (2) is also positioned on the left side of the outer sleeve high-pressure forming machine (3);
a wet blank temporary storage line (5) is arranged on the right side of the blank taking and bonding robot (4);
the toilet seat ring high-pressure lower die (6) is arranged on the wet blank temporary storage line (5);
the front end of the toilet seat high-pressure lower die (6) is provided with a die lifter (7);
a wet blank overturning machine (8) is arranged at the front end of the mould lifter (7);
a controller (10) is arranged on one side of the blank taking and bonding robot (4);
mud coating guns (9) are arranged between the body high-pressure forming machine (2) and the outer sleeve high-pressure forming machine (3);
the controller (10) is electrically connected with the toilet seat high-pressure forming machine (1), the body high-pressure forming machine (2), the outer sleeve high-pressure forming machine (3), the blank taking and bonding robot (4), the wet blank temporary storage line (5), the mold lifter (7), the wet blank overturning machine (8) and the mud coating gun (9).
2. The combined turnover type full-automatic intelligent toilet high-pressure forming machine according to claim 1, characterized in that: the connection relationship between the body high-pressure forming machine (2) and the outer sleeve high-pressure forming machine (3) is as follows: the body high-pressure forming machine (2) and the outer sleeve high-pressure forming machine (3) are both connected to a forming machine frame (11).
3. The combined turnover type full-automatic intelligent toilet high-pressure forming machine according to claim 1, characterized in that: the toilet seat high-pressure forming machine (1), the body high-pressure forming machine (2) and the outer sleeve high-pressure forming machine (3) are positioned in the working radius of the blank taking bonding robot (4).
4. The combined turnover type full-automatic intelligent toilet high-pressure forming machine according to claim 1, characterized in that: the wet blank temporary storage line (5) is divided into an upper layer and a lower layer.
5. The combined turnover type full-automatic intelligent toilet high-pressure forming machine according to claim 1, characterized in that: the toilet seat high-pressure forming machine (1) is specifically structured as follows: comprises a forming machine supporting leg (12), a cushion block (13), a lower die (14), an upper die (15), an upper pressing plate (16), a turnover rack (17), a die pressurizing oil cylinder (18) and a forming machine main frame (19);
the forming machine main frame (19) is connected with a plurality of forming machine supporting legs (12);
the upper end of the main frame (19) of the forming machine is connected with an overturning frame (17), and the top end of the overturning frame (17) is fixedly connected with a mould pressurizing oil cylinder (18);
an upper pressing plate (16) is fixedly connected to the output end of the mold pressurizing oil cylinder (18), and an upper mold (15) is connected to the lower surface of the upper pressing plate (16);
the lower die (14) is connected to the bottom end of the interior of a main frame (19) of the forming machine through a plurality of cushion blocks (13), and the lower die (14) is located right below the upper die (15).
Priority Applications (1)
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CN202021732915.9U CN212554320U (en) | 2020-08-19 | 2020-08-19 | Combined turnover type full-automatic intelligent toilet high-pressure forming machine |
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CN202021732915.9U CN212554320U (en) | 2020-08-19 | 2020-08-19 | Combined turnover type full-automatic intelligent toilet high-pressure forming machine |
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CN202021732915.9U Active CN212554320U (en) | 2020-08-19 | 2020-08-19 | Combined turnover type full-automatic intelligent toilet high-pressure forming machine |
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