CN212527746U - double-Z-axis mechanism and process furnace truss manipulator with same - Google Patents
double-Z-axis mechanism and process furnace truss manipulator with same Download PDFInfo
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- CN212527746U CN212527746U CN202021739799.3U CN202021739799U CN212527746U CN 212527746 U CN212527746 U CN 212527746U CN 202021739799 U CN202021739799 U CN 202021739799U CN 212527746 U CN212527746 U CN 212527746U
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Abstract
The utility model provides a double Z-axis mechanism and a process furnace truss manipulator with the same, which comprises an outer Z-axis mechanism and an inner Z-axis mechanism; the outer Z-axis mechanism comprises an outer cylinder body, an outer Z-axis driving mechanism for driving the outer cylinder body to move relative to the mounting plate along the Z-axis direction is mounted on the outer cylinder body, and the mounting plate is connected with an external structure; the inner Z-axis mechanism comprises an inner barrel body arranged in the outer barrel body, and the inner barrel body is provided with an inner Z-axis driving mechanism for driving the inner barrel body to move relative to the outer barrel body along the Z-axis direction. The utility model provides a two Z axle mechanisms through setting up outer barrel and interior barrel, have realized increasing Z and to the doubling of stroke. The outer Z-axis driving mechanism and the inner Z-axis driving mechanism respectively adopt respective servo motors and speed reducer assemblies, and the effects of independent control and parallel work are achieved.
Description
Technical Field
The utility model relates to a truss manipulator technical field is a two Z axle mechanisms and has technology stove truss manipulator of this structure particularly.
Background
At present, solar photovoltaic cells are always developed to improve conversion efficiency and reduce cost. The introduction of new ideas and technologies, the innovation of technical routes, the optimization of production line technological processes and other aspects are important measures for improving the conversion efficiency, reducing the cost and the like; optimization and innovation of the surface passivation treatment technology of the battery piece are always the most important of the design and the process technology optimization of the battery piece. Adding electrolyte Al to the back of the cell2O3The passivation layer is formed by the evolution of a surface passivation technology from the process technologies such as electric field passivation and the like, and the technology can maximally span the potential gradient of a P-N junction, so that electrons can flow more stably, the recombination of the electrons is reduced, and the conversion efficiency is improved.
The technology is applied to a production line, the quality of the passivation layer on the back surface of the battery piece is kept stable, the yield is high, the productivity is maximized, and the technology is needed for reducing the cost and enhancing the market competitiveness.
The truss carrying manipulator of the metal boat (bearing the battery piece) has the advantages of small occupied space, stable structure, high speed, high efficiency, stable and reliable starting, stopping, accelerating, decelerating and uniform motion processes and low failure rate, is a necessary condition for improving the stable operation of the whole process furnace, and is also an inevitable requirement in the aspects of capacity maximization, cost reduction and the like.
The installation position of the Z axis is at the highest position of the truss manipulator, and the limit height of the top end of the Z axis determines the height of a factory building ceiling. The utility model discloses divide into outer Z axle stroke and interior Z axle stroke two parts with Z axle total stroke, interior Z axle is arranged outside Z axle inside, does not occupy the overall height to reduce Z axle top extreme position's height and factory building ceiling's height.
SUMMERY OF THE UTILITY MODEL
In view of the above-mentioned technical problem, a dual Z-axis mechanism is provided.
The utility model discloses a technical means as follows:
a double Z-axis mechanism comprises an outer Z-axis mechanism and an inner Z-axis mechanism;
the outer Z-axis mechanism comprises an outer cylinder body, an outer Z-axis driving mechanism for driving the outer cylinder body to move relative to the mounting plate along the Z-axis direction is mounted on the outer cylinder body, and the mounting plate is connected with an external structure;
the inner Z-axis mechanism comprises an inner barrel body arranged in the outer barrel body, and the inner barrel body is provided with an inner Z-axis driving mechanism for driving the inner barrel body to move relative to the outer barrel body along the Z-axis direction.
Further, outer Z axle actuating mechanism is including installing outer lead screw on the outer wall of one side of outer barrel, the drive is installed at the top of outer barrel outer lead screw motion's outer screw actuating mechanism, outer barrel with be fixed with the outer Z of following the Z axle direction and extending to linear guide on the outer wall of one side that outer screw place lateral wall faces, the mounting panel with outer Z is to linear guide sliding connection, the mounting panel with the screw nut fixed connection of outer lead screw.
Further, outer lead screw actuating mechanism is including installing outer servo motor and the reduction gear assembly on the inside top of outer barrel, outer servo motor and reduction gear assembly's output is worn out the top of outer barrel to be connected with outer driving pulley, the top of outer lead screw is fixed with outer driven pulley, just outer driving pulley with outer driven pulley passes through the crust and takes the connection.
Furthermore, the outer barrel is provided with an upper limit position limiting assembly located above the top of the outer Z-direction linear guide rail and a lower limit position limiting assembly located below the bottom of the outer Z-direction linear guide rail on the side wall where the outer Z-direction linear guide rail is located.
Further, interior Z axle actuating mechanism is including installing interior lead screw on the outer wall of one side of interior barrel, the drive is installed to the bottom of interior barrel interior lead screw drive mechanism of motion of interior lead screw, the screw nut of interior lead screw pass through the connecting seat with outer barrel fixed connection, be fixed with on the inner wall of outer barrel along the interior Z of Z axle direction extension to linear guide, be fixed with on the outer wall of interior barrel with interior Z is to linear guide sliding fit's slider.
Further, interior lead screw actuating mechanism is including installing interior servo motor and the reduction gear assembly of the inside bottom of interior barrel, interior servo motor and reduction gear assembly's output sets up downwards and is connected with interior driving pulley, the bottom mounting of interior lead screw has interior driven pulley, just interior driving pulley with interior driven pulley passes through the inner belt and connects.
In the use state: outer servo motor and reduction gear assembly's output rotates and then drives outer driving pulley and rotates, thereby the lead screw through outer belt drive outer lead screw rotates, and because the screw nut and the mounting panel fixed connection of outer lead screw, cause outer lead screw to drive outer barrel and the relative displacement of mounting panel emergence Z to, meanwhile, interior servo motor and reduction gear assembly's output rotates and then drives interior driving pulley and rotates, thereby the lead screw through interior belt drive inner lead screw rotates, and because inner lead screw's screw nut and outer barrel fixed connection, barrel and outer barrel emergence Z to relative displacement in barrel in causing interior lead screw to drive, working stroke has been increased.
The utility model also discloses a technology stove truss manipulator with two Z axle mechanisms, the technology stove truss manipulator includes two X axle crossbeams that are arranged in parallel and extend along the X axle direction and at least one Y axle crossbeam that extends along the Y axle direction, the both ends of Y axle crossbeam respectively with two X axle crossbeams sliding connection, and be fixed with the X axle actuating mechanism that drives the Y axle crossbeam along the extending direction motion of X axle crossbeam on one end of Y axle crossbeam;
the double-Z-axis mechanism is arranged on one side of the Y-axis beam, the mounting plate is connected with the Y-axis beam in a sliding manner, and a Y-axis driving mechanism for driving the mounting plate to move along the extending direction of the Y-axis beam is fixed on the mounting plate;
and a manipulator is fixed on the outer wall of the bottom of the inner cylinder.
Further, Y axle actuating mechanism is including fixing Y on the Y axle crossbeam lateral wall is to linear guide, be fixed with on the mounting panel with Y is to linear guide sliding connection's Y to the slider, the top of Y axle crossbeam is fixed with the rack that the Y axle direction extends, be fixed with Y axle servo motor and reduction gear assembly on the mounting panel, just be fixed with on the output of Y axle servo motor and reduction gear assembly with the gear of rack looks meshing.
Compared with the prior art, the utility model has the advantages of it is following:
1. the utility model provides a two Z axle mechanisms through setting up outer barrel and interior barrel, have realized increasing Z and to the doubling of stroke.
2. The outer Z-axis driving mechanism and the inner Z-axis driving mechanism respectively adopt respective servo motors and speed reducer assemblies, and the effects of independent control and parallel work are achieved.
Based on the reason, the utility model discloses fields such as truss manipulator that can adopt in photovoltaic power generation production process extensively promote.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive labor.
Fig. 1 is a schematic structural view of a double Z-axis mechanism in embodiment 1 and embodiment 2 of the present invention.
Fig. 2 is a front view of a double Z-axis mechanism in embodiment 1 and embodiment 2 of the present invention.
Fig. 3 is a view from direction a in fig. 2.
Fig. 4 is a sectional view taken along line B-B in fig. 3.
Fig. 5 is a view in the direction of C in fig. 3.
Fig. 6 is a sectional view taken along line D-D in fig. 5.
Fig. 7 is a schematic structural view of a truss manipulator of a process furnace having a dual Z-axis mechanism in embodiment 2 of the present invention.
In the figure: 1. a double Z-axis mechanism; 2. an outer cylinder; 3. mounting a plate; 4. an inner cylinder; 5. an outer lead screw; 6. An outer Z-direction linear guide rail; 7. an outer lead screw female connecting seat; 8. an outer servo motor and reducer assembly; 9. an outer drive pulley; 10. an outer driven pulley; 11. an outer belt; 12. an upper limit position limiting component; 13. A lower limit position limiting component; 14. an inner lead screw; 15. a connecting seat; 16. an inner Z-direction linear guide rail; 17. A slider; 18. an inner servo motor and a reducer assembly; 19. an inner drive pulley; 20. an inner driven pulley; 21. an inner belt; 22. an X-axis beam; 23. a Y-axis beam; 24. a manipulator; 25. a Y-direction linear guide rail; 26. a Y-direction sliding block; 27. a rack; 28. y axle servo motor and reduction gear subassembly.
Detailed Description
It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict. The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments in accordance with the invention. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
Unless specifically stated otherwise, the relative arrangement of the components and steps, the numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present invention. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. Any specific values in all examples shown and discussed herein are to be construed as exemplary only and not as limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the orientation words such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom", etc. are usually based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and in the case of not making a contrary explanation, these orientation words do not indicate and imply that the device or element in question must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as limiting the scope of the present invention: the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.
Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
It should be noted that the terms "first", "second", and the like are used to define the components, and are only used for convenience of distinguishing the corresponding components, and if not stated otherwise, the terms have no special meaning, and therefore, the scope of the present invention should not be construed as being limited.
Example 1
As shown in fig. 1 to 6, a double Z-axis mechanism 1 includes an outer Z-axis mechanism and an inner Z-axis mechanism;
the outer Z-axis mechanism comprises an outer cylinder body 2, an outer Z-axis driving mechanism for driving the outer cylinder body 2 to move relative to the mounting plate 3 along the Z-axis direction is mounted on the outer cylinder body 2, and the mounting plate 3 is connected with an external structure;
interior Z axle mechanism is including installing interior barrel 4 in the outer barrel 2, just install the drive on the interior barrel 4 interior barrel 2 along Z axle direction with outer barrel 2 takes place relative motion's interior Z axle actuating mechanism.
Further, the outer Z-axis driving mechanism includes an outer lead screw 5 mounted on an outer wall of one side of the outer cylinder 2, an outer lead screw driving mechanism for driving the outer lead screw 5 to move is mounted at the top of the outer cylinder 2, an outer Z-direction linear guide rail 6 extending along the Z-axis direction is fixed on an outer wall of one side of the outer cylinder 2 adjacent to the side wall where the outer lead screw 5 is located, and in order to achieve a stabilizing effect, two outer Z-direction linear guide rails 6 are adopted in this embodiment; the mounting panel 3 with outer Z is to linear guide 6 sliding connection, the mounting panel 3 with the screw nut of outer lead screw 5 passes through outer screw nut connecting seat 7 fixed connection.
Further, outer lead screw actuating mechanism is including installing outer servo motor and the reduction gear assembly 8 on the inside top of outer barrel 2, outer servo motor and reduction gear assembly 8's output is worn out the top of outer barrel 2 to be connected with outer driving pulley 9, the top of outer lead screw 5 is fixed with outer driven pulley 10, just outer driving pulley 9 with outer driven pulley 10 connects through outer belt 11.
Further, the outer cylinder 2 is provided with an upper limit position limiting assembly 12 located above the top of the outer Z-direction linear guide 6 and a lower limit position limiting assembly 13 located below the bottom of the outer Z-direction linear guide 6 on the side wall where the outer Z-direction linear guide 6 is located.
Further, interior Z axle actuating mechanism is including installing interior lead screw 14 on the outer wall of one side of interior barrel 4, the drive is installed to the bottom of interior barrel 4 the interior lead screw actuating mechanism of interior lead screw 14 motion, the lead screw nut of interior lead screw 14 pass through connecting seat 15 with outer barrel 2 fixed connection, be fixed with on the inner wall of outer barrel 2 along the interior Z of Z axle direction extension to linear guide 16, be fixed with on the outer wall of interior barrel 4 with interior Z is to linear guide 16 sliding fit's slider 17.
Further, interior lead screw actuating mechanism is including installing interior servo motor and the reduction gear assembly 18 of the inside bottom of interior barrel 4, the output of interior servo motor and reduction gear assembly 18 sets up downwards and is connected with interior driving pulley 19, the bottom mounting of interior lead screw 14 has interior driven pulley 20, just interior driving pulley 19 with interior driven pulley 20 connects through interior belt 21.
The outer screw 5 and the inner screw 14 mentioned in the embodiment are both linear ball screw pairs;
the outer Z-direction linear guide 6 and the inner Z-direction linear guide 16 mentioned in this embodiment are both linear ball guide pairs, and are both two for achieving a stabilizing effect.
Example 2
As shown in fig. 7, on the basis of embodiment 1, the utility model also provides a process furnace truss manipulator with a double Z-axis mechanism, the process furnace truss manipulator includes two X-axis beams 22 arranged in parallel and extending along the X-axis direction and at least one Y-axis beam 23 (two in this embodiment) extending along the Y-axis direction, two ends of the Y-axis beam 23 are respectively connected with the two X-axis beams 22 in a sliding manner, and one end of the Y-axis beam 23 is fixed with an X-axis driving mechanism for driving the Y-axis beam 23 to move along the extending direction of the X-axis beam 22, the X-axis driving mechanism can be driven by a rack and pinion or by a chain, and the like;
the double-Z-axis mechanism 1 is arranged on one side of the Y-axis beam 23, the mounting plate 3 is connected with the Y-axis beam 23 in a sliding manner, and a Y-axis driving mechanism for driving the mounting plate to move along the extending direction of the Y-axis beam 23 is fixed on the mounting plate 3;
and a manipulator 24 is fixed on the outer wall of the bottom of the inner cylinder 4.
Further, the Y-axis driving mechanism comprises a Y-direction linear guide 25 fixed on the side wall of the Y-axis beam, a Y-direction slider 26 slidably connected with the Y-direction linear guide 25 is fixed on the mounting plate 3, a rack 27 extending in the Y-axis direction is fixed at the top of the Y-axis beam 23, a Y-axis servo motor and a reducer assembly 28 are fixed on the mounting plate 3, and a gear meshed with the rack 27 is fixed at the output end of the Y-axis servo motor and the reducer assembly 28.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.
Claims (8)
1. A double-Z-axis mechanism is characterized by comprising an outer Z-axis mechanism and an inner Z-axis mechanism;
the outer Z-axis mechanism comprises an outer cylinder body, an outer Z-axis driving mechanism for driving the outer cylinder body to move relative to the mounting plate along the Z-axis direction is mounted on the outer cylinder body, and the mounting plate is connected with an external structure;
the inner Z-axis mechanism comprises an inner barrel body arranged in the outer barrel body, and the inner barrel body is provided with an inner Z-axis driving mechanism for driving the inner barrel body to move relative to the outer barrel body along the Z-axis direction.
2. The dual-Z-axis mechanism according to claim 1, wherein the outer Z-axis driving mechanism comprises an outer lead screw mounted on an outer wall of one side of the outer cylinder, an outer lead screw driving mechanism for driving the outer lead screw to move is mounted at the top of the outer cylinder, an outer Z-direction linear guide rail extending along the Z-axis direction is fixed on an outer wall of one side of the outer cylinder adjacent to a side wall where the outer lead screw is located, the mounting plate is connected with the outer Z-direction linear guide rail in a sliding manner, and the mounting plate is fixedly connected with a lead screw nut of the outer lead screw.
3. The dual-Z-axis mechanism of claim 2, wherein the outer lead screw driving mechanism comprises an outer servo motor and a reducer assembly mounted at the top end inside the outer cylinder, the output ends of the outer servo motor and the reducer assembly penetrate out of the top of the outer cylinder and are connected with an outer driving pulley, an outer driven pulley is fixed at the top end of the outer lead screw, and the outer driving pulley and the outer driven pulley are connected through an outer belt.
4. The dual Z-axis mechanism of claim 2, wherein the outer cylinder has an upper limit stop assembly located above the top of the outer Z-axis linear guide and a lower limit stop assembly located below the bottom of the outer Z-axis linear guide mounted on the sidewall of the outer Z-axis linear guide.
5. The dual-Z-axis mechanism of claim 1, wherein the inner Z-axis driving mechanism comprises an inner lead screw mounted on an outer wall of one side of the inner cylinder, an inner lead screw driving mechanism for driving the inner lead screw to move is mounted at the bottom of the inner cylinder, a lead screw nut of the inner lead screw is fixedly connected with the outer cylinder through a connecting seat, an inner Z-direction linear guide rail extending along the Z-axis direction is fixed on an inner wall of the outer cylinder, and a sliding block in sliding fit with the inner Z-direction linear guide rail is fixed on an outer wall of the inner cylinder.
6. The dual-Z-axis mechanism of claim 5, wherein the inner lead screw driving mechanism comprises an inner servo motor and a reducer assembly which are installed at the bottom end inside the inner cylinder body, the output ends of the inner servo motor and the reducer assembly are arranged downwards and are connected with an inner driving belt pulley, an inner driven belt pulley is fixed at the bottom end of the inner lead screw, and the inner driving belt pulley and the inner driven belt pulley are connected through an inner belt.
7. A process furnace truss manipulator with a double Z-axis mechanism is characterized by comprising two X-axis cross beams which are arranged in parallel and extend along the X-axis direction and at least one Y-axis cross beam which extends along the Y-axis direction, wherein two ends of the Y-axis cross beam are respectively connected with the two X-axis cross beams in a sliding manner, and an X-axis driving mechanism which drives the Y-axis cross beam to move along the extending direction of the X-axis cross beam is fixed on one end of the Y-axis cross beam;
the double-Z-axis mechanism as claimed in any one of claims 1 to 6, which is arranged on one side of the Y-axis beam, the mounting plate is connected with the Y-axis beam in a sliding manner, and a Y-axis driving mechanism for driving the mounting plate to move along the extending direction of the Y-axis beam is fixed on the mounting plate;
and a manipulator is fixed on the outer wall of the bottom of the inner cylinder.
8. The truss manipulator for the process furnace with the double-Z-axis mechanism as claimed in claim 7, wherein the Y-axis driving mechanism comprises a Y-direction linear guide rail fixed on the side wall of the Y-axis beam, a Y-direction slider slidably connected with the Y-direction linear guide rail is fixed on the mounting plate, a rack extending in the Y-axis direction is fixed on the top of the Y-axis beam, a Y-axis servo motor and a reducer assembly are fixed on the mounting plate, and a gear meshed with the rack is fixed on the output end of the Y-axis servo motor and the reducer assembly.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021739799.3U CN212527746U (en) | 2020-08-19 | 2020-08-19 | double-Z-axis mechanism and process furnace truss manipulator with same |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202021739799.3U CN212527746U (en) | 2020-08-19 | 2020-08-19 | double-Z-axis mechanism and process furnace truss manipulator with same |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111941399A (en) * | 2020-08-19 | 2020-11-17 | 连城凯克斯科技有限公司 | double-Z-axis mechanism |
| CN113428809A (en) * | 2021-05-27 | 2021-09-24 | 黑龙江省机械科学研究院 | Multi-degree-of-freedom grabbing and conveying device for special-shaped component of aircraft landing gear |
| CN114033943A (en) * | 2021-11-30 | 2022-02-11 | 连城凯克斯科技有限公司 | CCD camera support mechanism of single crystal furnace |
| CN114770557A (en) * | 2022-05-30 | 2022-07-22 | 共享智能装备有限公司 | Truss robot |
-
2020
- 2020-08-19 CN CN202021739799.3U patent/CN212527746U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111941399A (en) * | 2020-08-19 | 2020-11-17 | 连城凯克斯科技有限公司 | double-Z-axis mechanism |
| CN113428809A (en) * | 2021-05-27 | 2021-09-24 | 黑龙江省机械科学研究院 | Multi-degree-of-freedom grabbing and conveying device for special-shaped component of aircraft landing gear |
| CN113428809B (en) * | 2021-05-27 | 2022-06-17 | 黑龙江省机械科学研究院 | Multi-degree-of-freedom grabbing and conveying device for special-shaped component of aircraft landing gear |
| CN114033943A (en) * | 2021-11-30 | 2022-02-11 | 连城凯克斯科技有限公司 | CCD camera support mechanism of single crystal furnace |
| CN114770557A (en) * | 2022-05-30 | 2022-07-22 | 共享智能装备有限公司 | Truss robot |
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