CN212502977U

CN212502977U - Automatic loading system

Info

Publication number: CN212502977U
Application number: CN202021133329.2U
Authority: CN
Inventors: 张建锋
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-06-18
Filing date: 2020-06-18
Publication date: 2021-02-09
Anticipated expiration: 2030-06-18

Abstract

The invention relates to the technical field of transportation equipment, in particular to an automatic loading system which comprises a roller conveying line, a tray-removing overturning machine, a goods stacking machine, a pre-installed rotary stacker, a suspension loader, a gantry crane and a parking navigation system; the tray removing overturning machine is used for overturning the tray and separating the tray from the goods, and a goods stacking machine is arranged on the side edge of the tray removing overturning machine and used for stacking empty trays; the gantry crane is matched with the tray-removing overturning machine, the gantry crane hoists the goods subjected to tray removal to the pre-installed rotary stacker, the suspension loader is suspended on the gantry crane, and the goods are hoisted through the suspension loader; the gantry crane hoists the goods onto the truck.

Description

Automatic loading system

Technical Field

The invention relates to the technical field of transportation equipment, in particular to an automatic loading system.

Background

The goods loading and unloading in the prior art always depends on manual work, the problems of low loading and unloading speed, high work intensity and the like generally exist, with the development of economy, the workers in the young generation are unwilling to do physical labor, the carrying workers are rare, and the enterprise efficiency is greatly influenced.

Disclosure of Invention

In order to solve the defects and problems of cargo loading and unloading in the prior art, an automatic loading system is provided.

The technical scheme adopted by the invention for solving the technical problem is as follows: the automatic loading system comprises a roller conveying line, a tray-removing overturning machine, a goods stacking machine, a pre-installed rotary stacker, a suspension loader, a gantry crane and a parking navigation system; the tray removing turnover machine is used for turning over the trays and separating the trays from the goods, a goods stacking machine is arranged on the side edge of the tray removing turnover machine and used for stacking empty trays; the gantry crane is matched with the tray-removing overturning machine, the gantry crane hoists the goods with the trays removed to the pre-installed rotary stacker, the suspension car loader is suspended on the gantry crane, and the goods are hoisted by the suspension car loader; the gantry crane hoists the goods to the truck.

The gantry crane can slide along the crane guide rails on two sides.

A parking area is arranged between the two jack guide rails, and the parking condition in the parking area between the jack guide rails is detected through a parking navigation system.

The invention has the beneficial effects that: compared with the prior art, the automatic loading system can achieve unmanned operation, loading and unloading data such as style, size, volume, cargo shape, volume, weight and the like of a transport vehicle are sensed through the vision sensor and the laser ranging sensor, an automatic loading and unloading scheme is automatically made through a software algorithm, the automatic loading and unloading scheme achieves real unmanned loading and unloading of cargoes through a series of complicated and ingenious mechanical mechanisms, and the system achieves the following functions that a factory or logistics warehouse self-used tray can be left during delivery, and the cargoes with the tray removed are loaded in a whole supporting mode. A series of loading actions are controlled, detected and implemented by a computer in the implementation process of the automatic loading system, and unmanned, automatic and data are realized in the implementation process of loading. Meanwhile, ex-warehouse information is collected, rechecked and uploaded to a WMS warehouse management system and an ERP management system, so that the operation efficiency, financial information and warehouse information management efficiency are greatly improved.

Drawings

An automatic loading system according to the present invention will be further described with reference to the accompanying drawings and the following detailed description.

FIG. 1 is a schematic side view of an automatic loading system of the present invention;

FIG. 2 is a schematic top view of an automatic loading system of the present invention;

fig. 3 is a schematic view of a structure of the suspension car loader and the gantry crane in fig. 1.

Detailed Description

As shown in fig. 1 to 3, an automatic loading system of the present invention is composed of a drum conveyor line 10, a depalletizer tipper 20, a palletizer 30, a pre-loading rotary stacker 40, a suspended loader 50, a gantry crane 60, and a parking guidance system.

As shown in fig. 1 to 3, a roller conveyor line 10 is provided at a starting end, and the roller conveyor line 10 is used for conveying goods. The tray removing and overturning machine 20 is connected with the roller conveying line 10, and the tray removing and overturning machine 20 is used for overturning the tray and separating the tray from the goods. At the side of the tray-removing tipper 20 is a palletizer 30, the palletizer 30 being used for stacking empty trays.

As shown in fig. 1 to 3, the gantry crane 60 may slide along the hoist guide rails on both sides, a parking area is defined between the two hoist guide rails, and parking in the parking area between the hoist guide rails is detected by the parking navigation system. The gantry crane 60 is matched with the tray-removing overturning machine 20, the gantry crane 60 hoists the goods subjected to tray removal to the pre-assembly rotary stacker 40, the suspension loader 50 is suspended on the gantry crane 60, and the suspension loader 50 is rigidly connected with a main beam of the gantry crane 60, so that the suspension loader 50 is prevented from swinging due to movement inertia in the operation process. The goods are lifted by the suspension car loader 50, and the suspension car loader 50 forks the goods into the freight car 0.

As shown in fig. 1 to 3, during operation, firstly, the truck 0 is in position, the suspension car loader 50 detects data inside a carriage, then the no-load suspension car loader 50 performs no-load simulation operation, the posture of the suspension car loader 50 is adjusted according to the simulation data, the system generates a motion track, the system reads a delivery order and then sends the delivery order to the system to generate a car loading scheme, and then the car loading scheme is implemented: an AGV or a forklift delivers whole-pallet goods to a roller conveyor line 10, a tray tipper 20, a stacker 30, a pre-loading rotary stacker 40 and a suspension loader 50. Wherein, in the process of loading/removing the tray: after the roller conveying line 10 conveys the goods to the station of the tray removing and overturning machine 20, the tray removing and overturning machine 20 automatically clamps and overturns the goods with the trays, then removes the trays, and the trays are removed and stacked on the goods stacking machine 30. The system automatically calculates the stacking quantity, and when the stacking quantity or the height reaches a set value, a logistics forklift (AGV) automatically moves to a tray bin to convey the trays to an empty tray storage area. Pre-stacking: the goods after being depalletized are still placed in a left-right stack pre-stacking trolley through a pusher on the depalletizer tipper 20 in the original shape of a pallet, the floor of the trolley is of a strip-groove structure, and a bottom groove is suitable for forking the goods by a fork tooth. And (3) hanging a car loader for loading: the suspension car loader 50 takes the goods and then enters the carriage to be stacked and loaded.

In summary, compared with the prior art, the automatic loading system can achieve unmanned operation, loading and unloading data such as style, size, volume, cargo shape, volume, weight and the like of a transport vehicle are sensed through the vision sensor and the laser ranging sensor, an automatic loading and unloading scheme is automatically made through a software algorithm, the automatic loading and unloading scheme achieves real unmanned loading and unloading of cargoes through a series of complicated and ingenious mechanical mechanisms, and the system achieves the following functions that a factory or logistics warehouse self-used tray can be left during delivery, and the cargoes with the tray removed are loaded in a whole supporting mode. A series of loading actions are controlled, detected and implemented by a computer in the implementation process of the automatic loading system, and unmanned, automatic and data are realized in the implementation process of loading. Meanwhile, ex-warehouse information is collected, rechecked and uploaded to a WMS warehouse management system and an ERP management system, so that the operation efficiency, financial information and warehouse information management efficiency are greatly improved.

The present invention has been described in terms of embodiments thereof, which are illustrative and not restrictive, and it is to be understood that the scope of the invention is not limited thereto, and that variations and/or modifications may be made by those skilled in the art without departing from the scope of the invention as defined in the appended claims, and all such modifications and changes are intended to be included within the scope of the invention.

Claims

1. The utility model provides an automatic loading system which characterized in that: the device consists of a roller conveying line, a tray-removing overturning machine, a stacking machine, a pre-installed rotary stacker, a suspension car loader, a gantry crane and a parking navigation system; the tray removing turnover machine is used for turning over the trays and separating the trays from the goods, a goods stacking machine is arranged on the side edge of the tray removing turnover machine and used for stacking empty trays; the gantry crane is matched with the tray-removing overturning machine, the gantry crane hoists the goods with the trays removed to the pre-installed rotary stacker, the suspension car loader is suspended on the gantry crane, and the goods are hoisted by the suspension car loader; the gantry crane hoists the goods to the truck.

2. An automatic loading system according to claim 1, characterized in that: the gantry crane can slide along the crane guide rails on two sides.

3. An automatic loading system according to claim 2, characterized in that: a parking area is arranged between the two jack guide rails, and the parking condition in the parking area between the jack guide rails is detected through a parking navigation system.