CN212475208U - Plate-disassembling and arranging automation device in banknote printing process - Google Patents

Abstract

The utility model discloses a plate-dismantling and arranging automation device in the banknote printing process, which comprises six robots arranged on a ram, wherein one side of the ram is provided with a clamp quick-change frame, the other side is sequentially provided with a stacking station, a protective packing paper recovery station, a supporting plate rail recovery station, a paper-loosening station and a blanking station along the length direction of the ram, one side of the clamp quick-change frame is provided with a paper-holding clamp, a gas claw clamp and a sucking disc clamp for the six robots to grab, a vibrating paper-loosening edge machine is arranged on the paper-loosening station, a stacking station, a protective packing paper recovery station, a supporting plate rail recovery station and a blanking station are respectively provided with a plate tray, a plurality of feeding units are stacked on the plate tray of the stacking station, each feeding unit comprises a supporting plate, a protective packing paper and a banknote printing paper stack, the outer side of the banknote printing paper stack is provided with a rail, the plate-dismantling and arranging automation device in the banknote printing process, the automatic disassembly and arrangement of the partition plates, the fences and the like are realized, the production efficiency is improved, and the requirement on labor force is reduced.

Description

Plate-disassembling and arranging automation device in banknote printing process

Technical Field

The utility model belongs to the technical field of automation equipment, concretely relates to board arrangement automation equipment tears open of printing paper money process.

Background

A large amount of labor is needed in the banknote printing process of the existing banknote printing factory, and the automation degree is not high. The banknote printing production process comprises the steps of conveying a pallet disc (5 layers with the total weight of about 250kg) to a plate disassembling and counting area from a warehouse by a manual forklift, and conveying the pallet disc to the warehouse from a temporary storage area of a paper stacking and overturning machine after finishing. The process also requires manual removal of the protection net, removal of the wood support frame, removal of the protection packing paper and removal of the supporting plate to a specified position. Handling one layer requires the worker to bend 3 times at least raising his head, and 1 pallet plate workload requires the worker to bend 15 times at least. The banknote printing paper is generally 1000 sheets of 1 bag, a worker is required to carry the banknote from a pallet to a counting machine, manual arrangement and alignment are carried out, counting is carried out by the machine, then the banknote is carried to a tray, arrangement and alignment are carried out, and the banknote printing paper of the pallet 1 needs the worker to carry the banknote for at least 10 times. Still need the workman to drive fork truck and transport the pallet dish from tearing a set number machine to the pile of paper upset machine, drag in the pile of paper upset machine, carry out the operation such as rotary equipment, the upset of printing paper money, blow loose paper, break through paper, align. The pallet is pulled out of the paper pile turning machine, sent to a temporary storage area and waits to be sent back to a warehouse. The plate-detaching and aligning process needs 4 workers to operate, basically belongs to middle-high strength physical activity, and young people generally do not want to arrive at the post. Meanwhile, the wood board, the protective packing paper and the wood support frame are stacked respectively, and the protective net is stacked. In the whole area, the relative positions of the tray, the wood board, the support frame, the forklift and the protective net cover are not coordinated. The visiting visual effect is difficult to guarantee. The tray is carried or disassembled manually, collision is avoided, the wood board or the bracket falls unavoidably, and the safety management difficulty is high.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the utility model discloses a technical scheme is: an automatic plate-dismantling and arranging device in a banknote printing process comprises six robots installed on a ram, wherein a clamp quick-change frame is installed on one side of the ram, a stacking station, a protective packing paper recovery station, a support plate rail recovery station, a paper loosening station and a blanking station are sequentially arranged on the other side of the ram along the length direction of the ram, a paper holding clamp, an air claw clamp and a sucker clamp which are used for the six robots to grab are installed on one side of the clamp quick-change frame, a vibrating paper loosening edge machine is arranged on the paper loosening station, a stack plate disc is respectively placed on the stacking station, the protective packing paper recovery station, the support plate rail recovery station and the blanking station, a plurality of feeding units are stacked on the stack plate disc of the stacking station, each feeding unit sequentially comprises a support plate, a protective packing paper and a banknote printing stack from bottom to top, a rail is arranged on the outer side of the banknote printing stack, the six robots transfer the rails on the stack plate disc to the stack plate disc of the support plate recovery station through the air claw clamp, the six-axis robot transfers the bank note printing paper stack on the stacking station pallet to the vibrating paper edge loosening machine through the paper holding clamp, the six-axis robot moves the protective packing paper on the stacking station pallet to the pallet of the protective packing paper recovery station through the sucking disc clamp, and the six-axis robot moves the supporting plate on the stacking station pallet to the pallet of the supporting plate fence recovery station through the sucking disc clamp.

Preferably, the six-axis robot grabs the paper holding clamp, the air claw clamp or the suction cup clamp through the gun changing plate, and the gun changing plate comprises a gun changing plate male plate arranged on the six-axis robot and gun changing plate mother plates respectively arranged on the paper holding clamp, the air claw clamp and the suction cup clamp.

As the optimization of above-mentioned technical scheme, be equipped with three support arms of interval arrangement on the anchor clamps quick change frame, the one end of support arm is fixed on the anchor clamps quick change frame, and the other end is equipped with U type opening, trade rifle plate mother's dish and pass through the connecting rod and connect and embrace paper anchor clamps, gas claw anchor clamps or sucking disc anchor clamps, the middle part of connecting rod has can block into U type open-ended throat portion.

Preferably, the paper holding clamp comprises a frame body formed by four side plates which are connected end to end in a surrounding manner, a plurality of cross beams are arranged above the frame body, two ends of each cross beam are respectively and fixedly connected to the two opposite side plates, a fixing plate is connected between the cross beams, the lower end of each connecting rod is fixed to the middle of the corresponding fixing plate, clamping plates are respectively mounted on the inner sides of the two side plates and respectively driven by a cylinder to move towards the inner side of the frame body, and the cylinder is electrically connected with a gun changing plate mother plate on the paper holding clamp.

Preferably, the pneumatic claw clamp comprises an installation beam and pneumatic claws which are arranged at two ends of the installation beam and are arranged downwards, the pneumatic claws are electrically connected with a gun changing plate bus on the pneumatic claw clamp, each pneumatic claw comprises two claws, and two ends of the inner side of one side of the fence are respectively provided with a yielding groove for the claws to insert.

As above-mentioned technical scheme's preferred, the rail comprises left L template and right L template relative setting, and left L template and right L template are equallyd divide and are respectively including long slab and short slab, and the inboard of the short slab of left L template is equipped with the groove of stepping down, and the long slab of right L template is connected with and rolls over to the board, rolls over to the board and sets up and constitute one side of rail jointly with the short slab of left L template relatively, rolls over to the inboard of board and is equipped with the groove of stepping down.

Preferably, the sucker clamp comprises a main beam, the two ends of the main beam are respectively provided with an auxiliary beam, the two ends of the auxiliary beam are respectively provided with an auxiliary beam, the lower sides of the two ends of the auxiliary beam are respectively provided with a vacuum sucker, the vacuum sucker is electrically connected with a gun changing plate main plate on the sucker clamp, the middle part of the auxiliary beam is fixedly connected with the main beam, and the middle part of the auxiliary beam is fixedly connected with the auxiliary beam.

Preferably, the automatic stacking system further comprises two AGVs capable of moving the pallet plate, and the two AGVs are respectively used for transferring the pallet plate of the stacking station and the pallet plate of the blanking station.

The utility model has the advantages that: the utility model discloses a paper money printing process tear board arrangement automation equipment open has realized that the automation of baffle, rail etc. is dismantled the arrangement, has improved production efficiency, has reduced the demand to the labour.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

FIG. 2 is a schematic structural view of a pallet fence recycling station;

FIG. 3 is a schematic illustration of the stacking station configuration;

FIG. 4 is a schematic structural view of a paper holding clamp;

FIG. 5 is a schematic view of the structure of the air gripper clamp;

fig. 6 is a schematic view of the structure of the suction cup jig.

Detailed Description

The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

As shown in fig. 1-6, an automatic plate-detaching and arranging device in a banknote printing process comprises a six-axis robot 2 installed on a ram 1, a clamp quick-change frame 3 is installed on one side of the ram 1, a stacking station 4, a protective packing paper recovery station 5, a support plate fence recovery station 6, a paper loosening station 7 and a blanking station 8 are sequentially arranged on the other side of the ram along the length direction of the ram, a paper holding clamp 9, a gas claw clamp 10 and a suction cup clamp 11 which are used for the six-axis robot 2 to grab are installed on one side of the clamp quick-change frame 3, a vibrating paper loosening edge machine 12 is arranged on the paper loosening station 7, pallet discs 13 are respectively placed on the stacking station 4, the protective packing paper recovery station 5, the support plate fence recovery station 6 and the blanking station 8, a plurality of feeding units are stacked on the pallet disc 13 of the stacking station 4, and each feeding unit sequentially comprises a support plate 14, a support plate from bottom to top, Protection packing paper 15 and printing paper pile 16, the outside of printing paper pile 16 is equipped with rail 17, six robots 2 shift the rail on the 4 pallet dish of stack station 13 to pallet dish 13 of layer board rail recovery station 6 through gas claw anchor clamps 10 on, six robots 2 shift the printing paper pile 16 on the 4 pallet dish of stack station 13 of stack station to the vibration pine paper limit machine 12 through embracing paper anchor clamps 9 on, six robots 2 move the protection packing paper 15 on the 4 pallet dish 13 of stack station to the pallet dish 13 of protection packing paper recovery station 5 through sucking disc anchor clamps 11, six robots 2 move the layer board 14 on the 4 pallet dish 13 of stack station to the pallet dish 13 of layer board recovery station 6 through sucking disc anchor clamps 11.

Further, the six-axis robot 2 grabs the paper holding clamp 9, the air claw clamp 10 or the suction cup clamp 11 through the gun changing plate, and the gun changing plate comprises a gun changing plate male plate 18 installed on the six-axis robot 2 and a gun changing plate female plate 19 installed on the paper holding clamp 9, the air claw clamp 10 and the suction cup clamp 11 respectively. The clamp is quickly replaced by a gun replacing disc.

Further, be equipped with three support arms 20 of interval arrangement on the anchor clamps quick change frame 3, the one end of support arm 20 is fixed on anchor clamps quick change frame 3, and the other end is equipped with U type opening 21, trade rifle dish mother disc 19 and connect through connecting rod 22 and embrace paper anchor clamps 9, gas claw anchor clamps 10 or sucking disc anchor clamps 11, the middle part of connecting rod 22 has the throat portion 23 that can block into U type opening 21.

Further, embrace paper anchor clamps 9 including the framework that is enclosed by four blocks of curb plates 24 end to end, the framework top is equipped with a plurality of crossbeams 25, and fixed connection is on two relative curb plates 24 respectively at the both ends of crossbeam 25, is connected with fixed plate 26 between the crossbeam 25, and the lower extreme of connecting rod 22 is fixed at the middle part of fixed plate 26, and splint 27 are installed respectively to the inboard of two adjacent curb plates 24 wherein, and splint 27 remove towards the inboard direction of framework by the drive of cylinder 28 respectively, and cylinder 28 and the rifle plate mother disc 19 electrical connection that trades on embracing paper anchor clamps 9.

Further, the air gripper clamp 10 includes an installation beam 29 and air grippers 30 installed at two ends of the installation beam 29 and arranged downward, the air grippers 30 are electrically connected to the gun changing disk master 19 on the air gripper clamp 10, the air grippers 30 include two gripper arms, and the two ends of the inner side of one side of the rail 17 are respectively provided with a yielding groove 31 for the gripper arms to be inserted.

Further, rail 17 comprises left L template 32 and right L template 33 relative setting, and left L template 32 and right L template 33 are equallyd divide and are respectively including long slab and short slab, and the inboard of the short slab of left L template 32 is equipped with the groove of stepping down 31, and the long slab of right L template 33 is connected with and rolls over board 34, rolls over board 34 and the short slab of left L template 32 relative setting and constitutes the one side of rail 17 jointly, and the inboard of rolling over board 34 is equipped with the groove of stepping down 31.

Further, the sucker clamp 11 comprises a main beam 35, auxiliary beams 36 are respectively arranged at two ends of the main beam 35, auxiliary beams 37 are respectively arranged at two ends of the auxiliary beams 36, vacuum suckers 38 are respectively installed at lower sides of two ends of the auxiliary beams 37, the vacuum suckers 38 are electrically connected with the gun changing plate mother plate 19 on the sucker clamp 11, the middle of each auxiliary beam 36 is fixedly connected with the main beam 35, and the middle of each auxiliary beam 37 is fixedly connected with the auxiliary beam 36.

Further, still including two AGVs that all can remove pallet dish 13, two AGVs are used for shifting respectively stack station 4's pallet dish 13 with unloading station 8's pallet dish 13.

It is worth mentioning that the utility model discloses a vibration pine paper limit machine 12 that the patent application relates to, six robots 2, AGV, trade technical characteristics such as rifle dish should be regarded as prior art, and the concrete structure of these technical characteristics, theory of operation and the control mode that may involve, spatial arrangement mode adopt in the field conventional selection can, should not be regarded as the utility model discloses an invention point is in, the utility model discloses a do not do further specifically expand the detailing.

Having described in detail preferred embodiments of the present invention, it is to be understood that modifications and variations can be made by persons skilled in the art without inventive faculty, and therefore all technical solutions which can be obtained by a person skilled in the art based on the concepts of the present invention through logic analysis, reasoning or limited experimentation will fall within the scope of protection defined by the claims.

Claims (8)

1. The utility model provides a bank note printing process tear open board arrangement automation equipment, a serial communication port, including installing six robots on the ram, anchor clamps quick change frame is installed to one side of ram, and the opposite side is equipped with stack station, protection packing paper recovery station, layer board rail recovery station, pine paper station and unloading station along ram length direction in proper order, anchor clamps quick change frame one side is installed and is supplied six embracing paper anchor clamps, gas claw anchor clamps, the sucking disc anchor clamps that the robot snatched, be equipped with vibration pine paper limit machine on the pine paper station, stack station, protection packing paper recovery station, layer board rail recovery station and unloading station have placed the stack board dish respectively, the stack has a plurality of material loading units on the stack board dish of stack station, and every material loading unit is from up including layer board, protection packing paper and bank note printing paper pile in proper order down, and the outside of bank note printing paper pile is equipped with the rail, six robots shift the rail on the stack board to rail recovery station through gas claw anchor clamps to the rail through the layer board of stack board on On the pallet dish, six robots shift the bank note printing paper on the stack station pallet dish to the vibration pine paper limit machine through embracing paper anchor clamps on, six robots pass through the sucking disc anchor clamps and move the protection packing paper on the stack station pallet dish to the pallet dish of protection packing paper recovery station on, six robots move the layer board on the stack station pallet dish to the pallet dish of layer board rail recovery station through sucking disc anchor clamps on.

2. The plate-disassembling and arranging automation device for the banknote printing process according to claim 1, wherein the six-axis robot grabs a paper-holding clamp, an air claw clamp or a suction cup clamp through a gun-changing plate, and the gun-changing plate comprises a gun-changing plate male plate arranged on the six-axis robot and a gun-changing plate female plate respectively arranged on the paper-holding clamp, the air claw clamp and the suction cup clamp.

3. The automatic plate-detaching and arranging device for the banknote printing process according to claim 2, wherein the clamp quick-change frame is provided with three supporting arms arranged at intervals, one end of each supporting arm is fixed on the clamp quick-change frame, the other end of each supporting arm is provided with a U-shaped opening, the gun-changing plate mother plate is connected with the paper holding clamp, the air claw clamp or the sucker clamp through a connecting rod, and a necking part capable of being clamped into the U-shaped opening is arranged in the middle of the connecting rod.

4. The automatic plate-disassembling and arranging device for the banknote printing process according to claim 3, wherein the paper-holding clamp comprises a frame body formed by four side plates which are connected end to end, a plurality of cross beams are arranged above the frame body, two ends of each cross beam are respectively and fixedly connected to two opposite side plates, a fixing plate is connected between the cross beams, the lower ends of the connecting rods are fixed in the middle of the fixing plate, clamping plates are respectively arranged on the inner sides of the two side plates, the clamping plates are respectively driven by air cylinders to move towards the inner side of the frame body, and the air cylinders are electrically connected with gun-replacing plate mother plates on the paper-holding clamp.

5. The automated plate-disassembling and arranging device for banknote printing process according to claim 3, wherein the air gripper clamp comprises a mounting beam and downwardly disposed air grippers mounted at two ends of the mounting beam, the air grippers are electrically connected to the gun-changing plate mother plate on the air gripper clamp, the air grippers comprise two grippers, and the inner ends of one side of the fence are respectively provided with a abdicating slot for the grippers to insert.

6. The automated plate disassembling and arranging device for banknote printing process according to claim 5, wherein the fence is formed by a left L-shaped plate and a right L-shaped plate which are arranged oppositely, the left L-shaped plate and the right L-shaped plate respectively comprise a long plate and a short plate, the inner side of the short plate of the left L-shaped plate is provided with a step-down groove, the long plate of the right L-shaped plate is connected with a turning plate, the turning plate and the short plate of the left L-shaped plate are arranged oppositely and jointly form one side of the fence, and the inner side of the turning plate is provided with a step-down groove.

7. The automated plate-disassembling and arranging device for banknote printing process according to claim 3, wherein the sucker fixture comprises a main beam, the main beam is provided with auxiliary beams at two ends thereof, the auxiliary beams are provided with auxiliary beams at two ends thereof, the lower sides of the two ends of the auxiliary beams are respectively provided with a vacuum sucker, the vacuum sucker is electrically connected with a gun-replacing plate mother plate on the sucker fixture, the middle part of the auxiliary beam is fixedly connected with the main beam, and the middle part of the auxiliary beam is fixedly connected with the auxiliary beams.

8. The automatic plate-disassembling and arranging device for the banknote printing process according to claim 1, further comprising two AGVs capable of moving the plate pallet, wherein the two AGVs are respectively used for transferring the plate pallet of the stacking station and the plate pallet of the blanking station.

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