CN212450342U - Automatic sleeve unloading device - Google Patents
Automatic sleeve unloading device Download PDFInfo
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- CN212450342U CN212450342U CN202020670830.6U CN202020670830U CN212450342U CN 212450342 U CN212450342 U CN 212450342U CN 202020670830 U CN202020670830 U CN 202020670830U CN 212450342 U CN212450342 U CN 212450342U
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Abstract
The utility model belongs to the technical field of the production is cut to the aluminium book. An automatic sleeve unloading device is used for hoisting sleeves on stations of a splitting machine and comprises a walking frame, a walking trolley, a clamp and a control system, wherein the walking frame is provided with a walking track; a walking driving part is arranged on the walking trolley and drives the walking trolley to reciprocate along the walking track; a lifting driving part is arranged between the clamp and the walking trolley, and the lifting driving part drives the clamp to move up and down relative to the walking trolley; the control system controls the walking driving part and the lifting driving part to act. This application structural design is reasonable, and stability is high, can realize automatic operation, has improved production efficiency greatly, has ensured the security in the whole operation process.
Description
Technical Field
The utility model belongs to the technical field of the production is cut to the aluminium book, concretely relates to automatic unload sleeve device.
Background
In the production process of the splitting machine, after each batch of aluminum coils are split, a small part of waste materials can be remained on the sleeve, after workers are required to discard the remained waste materials, the empty sleeve is transferred away by a travelling crane and conveyed to a rolling mill workshop, the splitting machine can be influenced to be wound up again, and the travelling crane using frequency of the splitting workshop and the rolling mill workshop is high.
In the deep-processing in-process of rolling up at the aluminium, if the operation of a certain process leads to other processes to need to shut down the wait, can influence the work efficiency of whole production line, and the clearance of waste material on the final sleeve often can lead to this cutting machine to be in the machine halt state, seriously influenced cutting efficiency, in addition, because lifting by crane of whole workshop can't realize automaticly, lead to poor stability among the operation process, the counterpoint is inaccurate, there is rocking in the lifting by crane process, the condition of unhooking even takes place, there is huge potential safety hazard.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the purpose is to the problem that above-mentioned exists with not enough, provides an automatic unload sleeve device, its structural design is reasonable, and stability is high, can realize automatic operation, has improved production efficiency greatly, has ensured the security in the whole operation process.
In order to realize the purpose, the adopted technical scheme is as follows:
an automatic unload sleeve device for lifting by crane of sleeve on each cutting machine station includes:
the walking frame is provided with a walking track;
the walking trolley is provided with a walking driving part, and the walking driving part drives the walking trolley to reciprocate along the walking track;
the lifting driving part is arranged between the clamp and the walking trolley and drives the clamp to move up and down relative to the walking trolley; and
and the control system controls the walking driving part and the lifting driving part to act.
According to the utility model discloses automatic sleeve unloading device, preferably, the walking drive part includes walking motor and first stopper, the lift drive part includes lift motor and second stopper; the control system comprises a PLC control box, a variable frequency control box, a traveling proximity switch and a lifting limit switch, wherein a first wireless router is arranged in the PLC control box, the variable frequency control box is arranged on a traveling trolley, a second wireless router and a remote control receiver are arranged in the variable frequency control box, and a handheld remote control operation box is arranged on each splitting machine station.
According to the utility model discloses automatic unload sleeve device, preferably, each still be provided with scram control module, calling module on the cutting machine station, start hoist and mount module and allow operation instruction module, each scram control module on the cutting machine station establishes ties and sets up, each calling module on the cutting machine station sets up with starting hoist and mount module is parallelly connected.
According to the utility model discloses unload sleeve device automatically, preferably, the lift drive portion is electric block.
According to the utility model discloses automatic unload sleeve device, preferably, anchor clamps include:
two side plates which are correspondingly arranged at the left and the right, wherein the tops of the two side plates are provided with a lifting ring which is connected with a lifting driving part;
the first hook and the second hook are hinged between the two side plates; and
the opening and closing driving part drives the first hook and the second hook to open and close.
According to the utility model discloses unload sleeve device automatically, preferably, the drive division that opens and shuts includes:
the fixing sleeve is arranged in the middle of the two side plates;
the upper end part of the guide shaft is arranged in the fixed sleeve;
the sliding block is matched and arranged on the guide shaft in a sliding manner;
the first end parts of the two first connecting rods are hinged with the side plate;
the first end parts of the two second connecting rods are hinged with the corresponding hooks, and the second end parts of the second connecting rods are hinged with the corresponding second end parts of the first connecting rods; and
and the first end parts of the two third connecting rods are hinged with the sliding block, and the second end parts of the third connecting rods are hinged with the middle parts of the corresponding first connecting rods.
According to the utility model discloses automatic unload sleeve device, preferably the lower part of slider is provided with the balancing weight.
According to the utility model discloses unload sleeve device automatically, preferably, be provided with the drive on the curb plate the lift power push rod that the slider goes up and down.
According to the utility model discloses automatically, unload sleeve device, preferably, still include the sleeve storage rack, be provided with the detection sensor on the sleeve storage rack, whether there is the vacancy on the detection sensor detection sleeve storage rack to feed back to control system.
By adopting the technical scheme, the beneficial effects are as follows:
this application overall structure reasonable in design, it can carry out telescopic automatic hoist and mount operation to a plurality of cutting machine stations in whole workshop, has improved work efficiency greatly, avoids changing the problem that the sleeve in-process leads to this production line down time overlength at the cutting machine station, and this application has carried out new design to the concrete structure of each part simultaneously, and its stability and security that can effectual guarantee hoist and mount in-process.
This application is still through designing control system for its whole control process stability is good, and the location is accurate, is convenient for realize automatic operation, can also combine together with manual control simultaneously, has ensured the efficiency at whole operation in-process, can in time deal with various trouble, has reduced the operation risk.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments of the present invention will be briefly described below. The drawings are intended to depict only some embodiments of the invention, and not all embodiments of the invention are limited thereto.
Fig. 1 is one of schematic layout views of an automatic sleeve unloading device according to an embodiment of the present invention.
Fig. 2 is a second schematic view of the layout structure of the automatic sleeve unloading device according to the embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a clamp according to an embodiment of the present invention.
Fig. 4 is a schematic view of a split structure of the clamp according to the embodiment of the present invention.
Fig. 5 is a schematic view of a partially enlarged structure of a clamp according to an embodiment of the present invention.
Fig. 6 is a side view schematic diagram of a clamp according to an embodiment of the present invention.
Number in the figure:
100 is a walking frame;
200 is a walking trolley;
300 is a clamp, 301 is a side plate, 302 is a first hook, 303 is a second hook, 304 is a hanging ring, 305 is a fixed sleeve, 306 is a guide shaft, 307 is a sliding block, 308 is a first connecting rod, 309 is a second connecting rod, 310 is a third connecting rod, 311 is a balancing weight, and 312 is a protective cover;
400 is a lifting driving part;
510 is a splitting machine station; 520 is a cartridge storage rack.
Detailed Description
The embodiments of the present invention will be described more fully hereinafter with reference to the accompanying drawings, in which embodiments of the invention are shown. Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by those of ordinary skill in the art.
In the description of the present invention, it is to be understood that the terms "first," "second," and the like are used for describing various elements of the present invention, and do not denote any order, quantity, or importance, but rather are used to distinguish one element from another.
It should be noted that when an element is referred to as being "connected," "coupled," or "connected" to another element, it can be directly connected, coupled, or connected, but it is understood that intervening elements may be present therebetween; i.e., positional relationships encompassing both direct and indirect connections.
It should be noted that the use of the terms "a" or "an" and the like do not necessarily denote a limitation of quantity. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items.
It should be noted that terms indicating orientation or positional relationship such as "upper", "lower", "left", "right", and the like, are used only for indicating relative positional relationship, which is for convenience of describing the present invention, and not that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation; when the absolute position of the object to be described is changed, the relative positional relationship may also be changed accordingly.
Referring to fig. 1-6, the application discloses an automatic sleeve unloading device for hoisting sleeves on stations of a splitting machine, which comprises a walking frame 100, a walking trolley 200, a clamp 300 and a control system, wherein the walking frame 100 is provided with a walking track; a walking driving part is arranged on the walking trolley 200 and drives the walking trolley to reciprocate along the walking track; a lifting driving part 400 is arranged between the clamp and the walking trolley, and the lifting driving part 400 drives the clamp to move up and down relative to the walking trolley 200; the control system controls the walking driving part and the lifting driving part to act.
The walking driving part in the embodiment comprises a walking motor and a first brake, and the lifting driving part comprises a lifting motor and a second brake; the control system comprises a PLC control box, a variable frequency control box, a traveling proximity switch and a lifting limit switch, wherein a first wireless router is arranged in the PLC control box, the variable frequency control box is arranged on a traveling trolley, a second wireless router and a remote control receiver are arranged in the variable frequency control box, and a handheld remote control operation box is arranged on each splitting machine station.
The system is characterized in that an emergency stop control module, a calling module, a starting hoisting module and an allowable operation indication module are further arranged on each splitting machine station, the emergency stop control modules on the splitting machine stations are arranged in series, and the calling module and the starting hoisting module on each splitting machine station are arranged in parallel.
Further, the lifting driving part in this embodiment is an electric hoist.
The clamp 300 comprises two side plates 301 which are correspondingly arranged at the left and the right, a first hook 302 and a second hook 303 which are hinged between the two side plates, and an opening and closing driving part, wherein the tops of the two side plates 301 are provided with a hanging ring 304, and the hanging ring 304 is connected with a lifting driving part; the opening and closing driving part drives the first hook 302 and the second hook 303 to open and close.
The opening and closing driving part comprises a fixed sleeve 305, a guide shaft 306, a sliding block 307, a first connecting rod 308, a second connecting rod 309 and a third connecting rod 310, wherein the fixed sleeve 305 is arranged in the middle of the two side plates 301; the upper end part of the guide shaft 306 is arranged in the fixed sleeve 305; the sliding block 307 is matched and arranged on the guide shaft 306 in a sliding manner; the first end parts of the two first connecting rods 308 are hinged with the side plate 301; the first end parts of the two second connecting rods 309 are hinged with the corresponding hooks, and the second end parts of the second connecting rods 309 are hinged with the corresponding second end parts of the first connecting rods 308; the first ends of the two third links 310 are hinged to the sliding block 307, and the second ends of the third links 310 are hinged to the middle of the corresponding first links 308. A protective cover 312 is also arranged on the side plate
As one of the embodiments, a weight 311 may be provided at a lower portion of the slider 307.
The opening and closing control of the hook can also be realized by arranging a lifting power push rod for driving the sliding block to lift on the side plate 301.
In order to facilitate detection control and realize automation, a detection sensor is arranged on the sleeve storage rack 520, and the detection sensor detects whether a vacancy exists on the sleeve storage rack or not and feeds back the vacancy to the control system.
In the specific working process:
the automatic hoisting machine for the sleeve is a moving part, the working height is FL +4500mm, and an actuator controlled on the hoisting machine comprises: the walking motor (frequency conversion control, power 0.4KW, the motor is from taking the stopper, do not need extra control, need use through the cooperation of converter and proximity switch, make hoist and mount function accurate stop on 1# -7# position, positioning accuracy is at 5mm, total stroke 48 meters, 7 stop the position equipartition basically, elevator motor (frequency conversion control, power 3.0KW, the motor is from taking the stopper, the motor has lift travel switch and motor and rotates the number of turns count switch, cooperation converter makes hoist and mount machine's elevating system accurate stop at the upper limit position or decline position (6 cutting machines unload sleeve position height difference), under the automatic control state, hoist and mount machine need not stop at the intermediate position).
The frequency converter control box is installed on a walking trolley of the automatic hoisting machine (FL +4500mm in position), power is supplied through a sliding contact line, the walking motor and the lifting motor are arranged on the walking trolley, a walking position detection proximity switch is also installed on a moving part, the 19 positions (the speed reduction position and the stop position of the 1#, the 7# position, the speed reduction position and the stop position of the 2# -5 # position are determined through the combined use of 5 proximity switches, and an upper limit switch and a lower limit switch are installed on the lifting motor. And a second wireless router is arranged on the frequency converter control box and is in wireless communication with the first wireless router arranged on the ground PLC control box. A remote control receiver is arranged on the frequency converter control box and is communicated with a 6-point handheld remote control operation box on the ground so as to be operated manually. Three buttons (namely an emergency stop button, a calling hoisting machine button and a starting hoisting work button) and an operation permission indicator lamp are respectively arranged at each position of the 1# -6# position on the ground, wherein the emergency stop button at each position is controlled in series, and the calling button and the starting hoisting work button are respectively controlled.
The 7# position is the sleeve and deposits the work or material rest position, automatic hoisting machine's automatic/manual switching button sets up on the 7# position, whether there is the sleeve in 7# position installation proximity switch comes the detection to put the sleeve position, if there is the sleeve, then local light is reported to the police and is exported a switching value signal and give PLC, hoist and mount car walking can not automatic decline temporarily after reaching 7# position when having the sleeve, wait can, need manual operation to shift into automatic mode after lifting the sleeve and wait calling state again.
The sleeve hoisting machine is controlled to work through a handheld 6-point remote controller which is configured independently in a manual state, and in the manual state, a forward walking button (forward walking is pressed and the releasing is stopped), a backward walking button (backward walking is pressed and the releasing is stopped), a lifting button (lifting is pressed and the releasing is stopped), and a lifting button (descending and the releasing is stopped) are arranged on the handheld remote controller. The signal of manual operation is sent by the remote controller, directly controls the frequency converter, does not pass through PLC, can use under the condition such as wireless network interrupt, proximity switch damage.
The utility model discloses the effect of comparing with current material end sleeve processing procedure is:
the utility model has the advantages of neat field installation, reasonable design, safety and reliability, and realization of automatic operation; the sleeve unloading process includes the steps that waste materials are processed firstly in a certain time period, then the sleeve is transported to a rolling mill workshop, and a travelling crane in the rolling mill workshop is used for hanging the sleeve to a sleeve storage area to wait for the use of a rolling mill and then hanging the sleeve to the rolling mill; the device realizes that the sleeve and the material bottom are conveyed to the material storage rack for storage at one time, the splitting machine can be used for direct coiling production, and after workers process the material bottom at the material storage rack, the travelling crane can be directly used for hanging the sleeve at the material storage rack when the rolling mill needs to use the sleeve; this device has solved and has handled the waste material influence reproduction problem, and there is the work of multichannel process originally, only needs a process now and just can easily accomplish, avoids because of the process is many, causes secondary production latency long, has improved production efficiency.
While the above description has described in detail the preferred embodiments for carrying out the invention, it should be understood that these embodiments are presented by way of example only, and are not intended to limit the scope, applicability, or configuration of the invention in any way. The scope of the invention is defined by the appended claims and equivalents thereof. Many modifications may be made to the foregoing embodiments by those skilled in the art in light of the teachings of the present disclosure, and such modifications are intended to be within the scope of the present disclosure.
Claims (9)
1. The utility model provides an automatic unload sleeve device for telescopic lifting by crane on each cutting machine station, its characterized in that includes:
the walking frame is provided with a walking track;
the walking trolley is provided with a walking driving part, and the walking driving part drives the walking trolley to reciprocate along the walking track;
the lifting driving part is arranged between the clamp and the walking trolley and drives the clamp to move up and down relative to the walking trolley; and
and the control system controls the walking driving part and the lifting driving part to act.
2. The automatic sleeve unloading device of claim 1, wherein the travel drive unit comprises a travel motor and a first brake, and the lifting drive unit comprises a lifting motor and a second brake;
the control system comprises a PLC control box, a variable frequency control box, a traveling proximity switch and a lifting limit switch, wherein a first wireless router is arranged in the PLC control box, the variable frequency control box is arranged on a traveling trolley, a second wireless router and a remote control receiver are arranged in the variable frequency control box, and a handheld remote control operation box is arranged on each splitting machine station.
3. The automatic sleeve unloading device according to claim 2, wherein an emergency stop control module, a calling module, a starting hoisting module and an operation permission indicating module are further arranged on each splitting machine station, the emergency stop control module on each splitting machine station is arranged in series, and the calling module and the starting hoisting module on each splitting machine station are arranged in parallel.
4. The automatic sleeve unloading device of claim 1, wherein the lifting driving part is an electric hoist.
5. The automatic sleeve unloader of claim 1, wherein the clamp comprises:
two side plates which are correspondingly arranged at the left and the right, wherein the tops of the two side plates are provided with a lifting ring which is connected with a lifting driving part;
the first hook and the second hook are hinged between the two side plates; and
the opening and closing driving part drives the first hook and the second hook to open and close.
6. The automatic sleeve unloading device according to claim 5, wherein the opening and closing driving part comprises:
the fixing sleeve is arranged in the middle of the two side plates;
the upper end part of the guide shaft is arranged in the fixed sleeve;
the sliding block is matched and arranged on the guide shaft in a sliding manner;
the first end parts of the two first connecting rods are hinged with the side plate;
the first end parts of the two second connecting rods are hinged with the corresponding hooks, and the second end parts of the second connecting rods are hinged with the corresponding second end parts of the first connecting rods; and
and the first end parts of the two third connecting rods are hinged with the sliding block, and the second end parts of the third connecting rods are hinged with the middle parts of the corresponding first connecting rods.
7. The automatic sleeve unloader of claim 6, wherein a weight is provided at a lower portion of the slide.
8. The automatic sleeve unloading device of claim 6, wherein the side plate is provided with a lifting power push rod for driving the sliding block to lift.
9. The automatic sleeve unloading device of claim 1, further comprising a sleeve storage rack, wherein a detection sensor is arranged on the sleeve storage rack, and the detection sensor detects whether the sleeve storage rack is empty or not and feeds the empty position back to the control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020670830.6U CN212450342U (en) | 2020-04-28 | 2020-04-28 | Automatic sleeve unloading device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020670830.6U CN212450342U (en) | 2020-04-28 | 2020-04-28 | Automatic sleeve unloading device |
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| CN212450342U true CN212450342U (en) | 2021-02-02 |
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| CN202020670830.6U Active CN212450342U (en) | 2020-04-28 | 2020-04-28 | Automatic sleeve unloading device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114318458A (en) * | 2022-01-17 | 2022-04-12 | 德正数控机床(宁波)有限公司 | Full-automatic equipment for anodic oxidation of aluminum parts and anodic oxidation process using equipment |
-
2020
- 2020-04-28 CN CN202020670830.6U patent/CN212450342U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114318458A (en) * | 2022-01-17 | 2022-04-12 | 德正数控机床(宁波)有限公司 | Full-automatic equipment for anodic oxidation of aluminum parts and anodic oxidation process using equipment |
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