CN212449742U - Automatic weighing, proportioning and conveying system for dye auxiliary agent - Google Patents
Automatic weighing, proportioning and conveying system for dye auxiliary agent Download PDFInfo
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- CN212449742U CN212449742U CN202020744472.9U CN202020744472U CN212449742U CN 212449742 U CN212449742 U CN 212449742U CN 202020744472 U CN202020744472 U CN 202020744472U CN 212449742 U CN212449742 U CN 212449742U
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- weighing
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- feeding
- industrial computer
- auxiliary agent
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- 238000005303 weighing Methods 0.000 title claims abstract description 95
- 239000012752 auxiliary agent Substances 0.000 title claims abstract description 50
- 239000000975 dye Substances 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims description 55
- 238000000034 method Methods 0.000 claims description 24
- 238000007599 discharging Methods 0.000 claims description 17
- 238000011010 flushing procedure Methods 0.000 claims description 13
- 238000004891 communication Methods 0.000 claims description 12
- 230000000007 visual effect Effects 0.000 claims description 5
- 230000005856 abnormality Effects 0.000 claims description 2
- 239000004615 ingredient Substances 0.000 claims 9
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000012864 cross contamination Methods 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract 1
- 238000003860 storage Methods 0.000 description 6
- 239000010865 sewage Substances 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 230000002159 abnormal effect Effects 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000013589 supplement Substances 0.000 description 3
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model relates to an automatic weighing, batching and conveying system for dye auxiliary agents, which comprises a weighing device, a conveying device, a feeding device and an automatic control device, wherein the weighing device comprises a weighing barrel, a weighing sensor and a weighing instrument; the conveying device comprises an auxiliary agent conveying pipeline, a conveying control valve and a conveying motor; the feeding device comprises a feeding cabinet for feeding the charging barrels, and is provided with a feeding pipeline, and a feeding control valve is arranged on the feeding pipeline; the automatic control device comprises an industrial computer, a control cabinet and a server terminal, wherein an ERP system and a connection software system for communicating the industrial computer and the ERP system are arranged in the server terminal. The utility model discloses can realize that the automation of dyestuff auxiliary agent is weighed, batching and is carried, easy operation, convenient to use, batching are efficient, the operation degree of difficulty is low, need not personnel's operation, can reduce intensity of labour, and control accuracy is high, the error rate is low, can avoid cross contamination between the auxiliary agent, improves product quality, reduction in production cost, environmental protection more.
Description
Technical Field
The utility model relates to an automatic weighing feed proportioning system technical field, especially a dyestuff auxiliary agent automatic weighing batching conveying system.
Background
In the prior art, the following two modes are mostly adopted for weighing and proportioning dye auxiliaries by domestic printing and dyeing enterprises: 1) preparing an electronic scale and weighing and proportioning auxiliaries according to the process requirements; 2) and opening the order through a computer, preparing an electronic scale, and weighing and proportioning the auxiliary agent. The two methods of auxiliaries are manual operation, waste is large, pollution is heavy, precision is poor, cost is high, efficiency is low, all data of weighing and batching need manual recording, work is complex, labor intensity is high, and labor cost is high. Meanwhile, due to manual weighing and conveying, quality ratio control is not strict, and metering and conveying cannot be accurately controlled, so that the defective rate is high, and the product quality is influenced.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a main objective is overcome prior art's shortcoming, provides an automatic weighing, batching and the transport that can realize the dyestuff auxiliary agent, easy operation, convenient to use, need not personnel's operation, and control accuracy is high, can avoid cross contamination between the auxiliary agent, improves product quality, reduction in production cost's dyestuff auxiliary agent automatic weighing batching conveying system.
The utility model adopts the following technical scheme:
a dye auxiliary agent automatic weighing batching conveying system comprises:
the weighing device comprises a weighing barrel, a weighing sensor and a weighing instrument, wherein the weighing barrel is used for receiving discharge ports of the charging barrels, the weighing sensor is connected with the weighing barrel, and the weighing instrument is electrically connected with the weighing sensor and used for displaying data collected by the weighing sensor;
the conveying device comprises an auxiliary agent conveying pipeline, a conveying control valve and a conveying motor, wherein the conveying control valve and the conveying motor are arranged on the auxiliary agent conveying pipeline;
the feeding device comprises a feeding cabinet for feeding the charging barrels, and a feeding pipeline provided with a discharging port and arranged corresponding to the charging barrels, wherein the feeding pipeline is provided with a feeding control valve arranged corresponding to each charging barrel;
and the automatic control device comprises an industrial computer, a control cabinet and a server terminal, wherein an ERP system and a connection software system for communicating the industrial computer with the ERP system are arranged in the server terminal, and the industrial computer can be communicated with the control cabinet and controls the operation of the weighing sensor, the weighing instrument, the conveying control valve, the conveying motor and the feeding control valve.
Further, the automatic dye auxiliary weighing, batching and conveying system further comprises a code scanner, and the industrial computer is connected with the code scanner through a USB and used for obtaining the process data stored by the ERP system through the code scanner.
Furthermore, the automatic control device also comprises a communication state indicator light for indicating the communication state between the industrial computer and the connecting software system.
Further, be provided with the charge level indicator in each feed cylinder respectively, loading attachment is still including the material level display computer that is used for showing each feed cylinder material level, but material level indicator communicative connection material level display computer and industrial computer.
Furthermore, a manual material valve is arranged on a material loading pipeline of the material loading cabinet.
Furthermore, the automatic dye auxiliary weighing and batching conveying system further comprises a flushing valve and a flushing motor, and the flushing valve and the flushing motor are used for flushing the symmetrical charging bucket and the auxiliary conveying pipeline.
Furthermore, the automatic dye auxiliary weighing, batching and conveying system further comprises an acousto-optic alarm which is used for giving an alarm when the abnormity is detected, and an industrial computer controls the alarm to operate.
Furthermore, discharge pipelines are connected below the charging barrels, and are provided with batching control valves which are controlled by an industrial computer to operate.
Further, the switch board is provided with a PLC module group, a small relay module group, an air switch module, a switch power module, a solenoid valve module group and a terminal output module group, the industrial computer can be connected with the PLC module group in a communication mode, and the PLC module group is connected with and controls the small relay module group, the air switch module, the switch power module, the solenoid valve module group and the terminal output module group.
Further, the industrial computer adopts an industrial touch screen.
From the above description of the present invention, compared with the prior art, the present invention has the following advantages:
the automatic weighing and batching system can realize automatic weighing, batching and conveying of the dye auxiliary agent by acquiring process data of weighing, batching and conveying through a code scanning single number, is simple to operate, convenient to use, high in batching efficiency, low in operation difficulty, free of personnel operation, capable of reducing labor intensity, high in control precision, low in error rate, capable of avoiding cross contamination among auxiliary agents, improving product quality, reducing production cost and more environment-friendly;
secondly, in the process of weighing, batching and conveying, the working state of the system is indicated through light, picture images and the like, so that an operator can check according to the indication of the light and the picture images, human errors are avoided, and the accuracy of operation can be improved; in the whole weighing, batching and conveying process, process data are monitored in real time, once conveying weight and auxiliary agent name are abnormal, an audible and visual alarm is automatically started to give an alarm, and accurate and correct batching can be effectively guaranteed;
thirdly, after the conveying of the auxiliary agent is finished, the automatic flushing can be carried out by the flushing valve, the flushing motor, the symmetrical charging basket and the auxiliary agent conveying pipeline, so that the control precision is further improved;
fourthly, the automatic weighing and conveying system is added with a system rewriting processing function, after the batching and conveying are finished, the system automatically feeds back data such as a process order number, the auxiliary agent weight, the auxiliary agent name, an operator, operation time, actual auxiliary agent conveying weight and the like to the ERP system for storage, rechecking can be provided, and if a problem occurs in the production process, the traceability can be carried out, so that the processing efficiency is improved;
fifthly, on the high-level platform, the material level of each material cylinder is monitored through a material level display computer, automatic alarm and timely supplement can be realized in the case of material shortage, various auxiliary agents can be reasonably supplemented according to the material level displayed by the computer, and the normal operation of the system is better ensured.
Drawings
FIG. 1 is a schematic view of the overall structure of an automatic weighing, batching and conveying system for dye auxiliary agents of embodiment 1 of the present invention;
fig. 2 is a schematic view of a part of the structure of the automatic weighing, batching and conveying system for dye auxiliaries in embodiment 1 of the present invention, showing the structures of a weighing device, a conveying device and a control cabinet;
fig. 3 is a schematic view of a part of the structure of the automatic weighing, batching and conveying system for dye auxiliaries in embodiment 1 of the present invention, showing the internal structures of the weighing device, the conveying device and the control cabinet;
fig. 4 is a schematic view of the overall structure of a feeding device in embodiment 1 of the present invention;
fig. 5 is an internal structure view of the feeding device in the state that the feeding cabinet is opened according to the embodiment of the present invention;
fig. 6 is a system control schematic block diagram of the dye auxiliary automatic weighing and batching conveying system of embodiment 1 of the present invention.
In the figure: 1. the device comprises a mounting frame, a charging barrel, a weighing sensor, a weighing instrument, an auxiliary agent conveying pipeline, a conveying control valve, a conveying motor, a vibration-proof ring, a feeding cabinet, a material level display computer, a feeding pipeline, a feeding port, a discharging control valve, a manual material valve, a discharging pipeline, a material mixing control valve, a material conveying valve, a discharging port, a discharging pipeline, a material mixing control valve, a material conveying pipeline, a discharging port, a discharging pipeline, a material mixing control valve, a port, a industrial computer, a control cabinet, a code scanning device, a server, 36. weighing a discharging valve of the charging basket, 37, a manual delivery valve, 38 and a charge level indicator.
Detailed Description
The present invention will be further described with reference to the following detailed description.
Example 1
Referring to fig. 1 to 6, the utility model discloses a dyestuff auxiliary agent automatic weighing batching conveying system, including mounting bracket 1, weighing device, conveyor, loading attachment and automatic control device.
Weighing device, including accepting title storage bucket 3, weighing sensor 4 and the weighing instrument 5 that each 2 discharge gates of feed cylinder set up, title storage bucket 3 is connected weighing sensor 4 and is suspended in midair through weighing sensor 4 and set up on mounting bracket 1, and weighing instrument 5 electricity is connected weighing sensor 4 and is used for reading and showing the data that weighing sensor 4 gathered, is provided with title storage bucket bleeder valve 36 on the discharging pipe of title storage bucket 3. The discharging pipe of the weighing barrel 3 is also sleeved with a shockproof ring 9 for better ensuring the stable operation of the weighing device.
The conveying device comprises an auxiliary agent conveying pipeline 6, a conveying control valve 7 and a conveying motor 8, wherein the conveying control valve 7 and the conveying motor 8 are arranged on the auxiliary agent conveying pipeline 6, the conveying control valve 7 adopts an electromagnetic valve, the auxiliary agent conveying pipeline 6 is connected to a discharge pipe of the material weighing barrel 3 and communicated with the interior of the material weighing barrel 3, and a manual conveying valve 37 is further arranged on the auxiliary agent conveying pipeline 6.
The feeding device comprises a feeding cabinet 10 and a material level display computer 11, wherein the feeding cabinet 10 is used for feeding each material cylinder 2, a feeding pipeline 12 is arranged in the feeding cabinet 10, the feeding pipeline 12 is provided with a feeding hole 13, a plurality of discharging holes 14 and a sewage draining port 15, the discharging holes 14 and the sewage draining port 15 are arranged corresponding to the material cylinders 2, a feeding control valve 16 and a manual material using valve 17 are arranged on the feeding pipeline 12 and correspond to the discharging holes 14 and are used for controlling the on-off of the discharging holes 14, a manual material using outlet 35 is further arranged on the feeding cabinet 10, the feeding control valve 16 adopts a three-way foot seat valve, the manual material using valve 17 adopts a manual foot seat valve, and a sewage draining valve 18 is arranged on the feeding pipeline 12 at the front end of the sewage draining port. A material level meter 38 is respectively arranged in each charging barrel 2, and a material level display computer 11 is used for displaying the material level of each charging barrel 2. The lower part of each charging barrel 2 is connected with a discharging pipeline 19, a batching control valve 20 is arranged on the discharging pipeline 19, and the batching control valve 20 adopts a pneumatic three-way ball valve.
The automatic control device comprises an industrial computer 21, a control cabinet 22, a code scanner 23 and a server terminal 24, wherein the server terminal 24 is internally provided with an ERP system 25 and a connection software system 26 for communicating the industrial computer 21 with the ERP system 25. The automatic control device also comprises a multi-color indicator lamp 27 for indicating the communication state between the industrial computer 21 and the connection software system 26, and an LED three-color audible and visual alarm 28 for alarming when an abnormality is detected. The control cabinet 22 is provided with a PLC module group 29, a small relay module group 30, an air switch module 31, a switch power supply module 32, an electromagnetic valve module group 33 and a terminal output module group 34, and the control cabinet 22 is externally provided with control buttons for controlling the power supply, operation, reset and operation of the system. The industrial computer 21 is connected with the code scanner 23 through a USB and is used for obtaining the process data stored by the ERP system 25 through code scanning. The industrial computer 21 employs an industrial touch screen. The industrial computer 21 can be connected with a PLC module group 29 in a communication mode, and the PLC module group 29 is connected with and controls a small relay module group 30, an air switch module 31, a switch power supply module 32, an electromagnetic valve module group 33 and a terminal output module group 34. The industrial computer 21 can be connected with the weighing instrument 5 in a communication mode, the material level meter 38 can be connected with the material level display computer 11 and the industrial computer 21 in a communication mode through the PLC module group 29, and the industrial computer 21 controls the conveying control valve 7, the conveying motor 8, the feeding control valve 16, the batching control valve 20, the multi-color indicator lamp 27, the LED three-color audible and visual alarm 28 and the material level display computer 11 to operate through the PLC module group 29. The weighing barrel discharge valve 36, the conveying control valve 7, the feeding control valve 16 and the batching control valve 20 are electrically controlled and connected to the electromagnetic valve module group 33. The electrical control of the other components of the system are also connected to corresponding modules in the control cabinet 22, respectively, as is known in the art. The connection software system 26 for the industrial computer 21 to communicate with the ERP system 25 employs the prior art. The industrial computer 21, the barcode scanner 23, the server terminal 24 and the components not described in detail can be any type known in the art.
Referring to fig. 1 to 6, the utility model discloses a dyestuff auxiliary agent automatic weighing batching conveying system carries out the flow as follows of automatic weighing, batching, transport to the dyestuff auxiliary agent:
1) the industrial computer 21 scans the process data (the process data is previously written by a process technician, stored in the ERP system 25 and generates a corresponding two-dimensional code) stored in the ERP system 25 through the code scanner 23, the single number corresponding to the two-dimensional code is sent to the connection software system 26 through the industrial computer 21 and then forwarded to the ERP system 25 through the connection software system 26, and after the ERP system 25 receives the single number sent by the industrial computer 21, the stored process data corresponding to the single number in the ERP system 25 is directly forwarded to the industrial computer 21 through the connection software system 26;
2) after the industrial computer 21 receives the process data sent by the connection software system 26, the industrial computer 21 analyzes and executes the process data according to the process data content, the obtained result sends process parameters and a working instruction to the PLC module group 29 through a Modbus RTU protocol, the PLC module group 29 starts the small relay module group 30 according to the process parameters and the working instruction, the small relay module group 30 then drives the corresponding air switch module 31, the switch power module 32, the solenoid valve module group 33 and the terminal output module group 34 to operate, the batching control valve 20 and the weighing sensor 4 are controlled to weigh the auxiliary agents (for example, a single material and multiple materials are added into the weighing barrel 3 one by one for weighing), meanwhile, the weighing instrument 5 reads the weighing weight, once the weighing is finished, the conveying motor 8, the weighing barrel discharge valve 36 and the conveying control valve 7 are controlled to convey the auxiliary agents to the designated equipment (when the auxiliary agents are conveyed, a single sheet is composed of a plurality of auxiliary agents, and when the auxiliary agents are conveyed, the industrial computers 21 convey the auxiliary agents one by one until the conveying is finished);
3) after the auxiliary agent is delivered, the industrial computer 21 communicates with the connection software system 26 through a TCP/IP protocol, and actually acquired data such as the stored process order number, the auxiliary agent weight, the auxiliary agent name, the operator, the operation time, the actual auxiliary agent delivery weight and the like are fed back into the ERP system 25 through the connection software system 26; meanwhile, after the conveying of the auxiliary agent is finished, the system carries out automatic washing on the symmetrical charging basket 3 and the auxiliary agent conveying pipeline 6, the conveying control valve 7 and the conveying motor 8 are controlled to operate, the conveying control valve 7 serves as a washing valve, the conveying motor 8 serves as a washing motor, and the conveying medium is replaced by water, so that automatic washing can be achieved.
All data connected between the industrial computer 21 and the ERP system 25 can be directly filled in the reserved blank space according to actual requirements in the connection software system 26 to set process parameters. The connection between the connection software system 26 and the industrial computer 21 is reflected in its communication status by a multi-colored indicator light 27. In addition, in the running process of the system, the industrial computer 21 monitors all data in real time, and once the conditions of abnormal conveying weight, abnormal auxiliary name and the like occur, the LED three-color audible and visual alarm 28 is automatically started to ensure accurate conveying and error-free type of the auxiliary. Meanwhile, in the operation process of the system, the working state of the system in real time is indicated by light and pictures in the industrial computer 21, and operators can check the system according to the light and the pictures, so that human errors are avoided. In the operation process, the reset and the start of the system can be controlled through the operation button. The industrial computer 21 feeds the actually collected data back to the ERP system 25 for storage, and the traceability can be performed if a problem occurs in the production process. In addition, the material level of each charging barrel 2 on the high-level platform is monitored through the material level display computer 11, if the material is short, automatic alarm can be given, material supplement can be carried out timely through the material loading control valve 16, material supplement can be carried out through the manual material using valve 17 under special conditions, and various auxiliary agents can be reasonably supplemented manually according to the material level displayed by the material level display computer 11.
Example 2
This example differs from example 1 in that: the flushing valve and the flushing motor are separately arranged, communicated with the auxiliary agent conveying pipeline 6 and not shared with the conveying control valve 7 and the conveying motor 8.
Example 3
This example differs from example 1 in that: the conveying control valve 7 and the feeding control valve 16 adopt electric valves.
The aforesaid is only the utility model discloses a three embodiment, nevertheless the utility model discloses a design concept is not limited to this, and the ordinary use of this design is right the utility model discloses carry out immaterial change, all should belong to the act of infringement the protection scope of the utility model.
Claims (10)
1. The utility model provides a dyestuff auxiliary agent automatic weighing batching conveying system which characterized in that: comprises the following steps:
the weighing device comprises a weighing barrel, a weighing sensor and a weighing instrument, wherein the weighing barrel is used for receiving discharge ports of the charging barrels, the weighing sensor is connected with the weighing barrel, and the weighing instrument is electrically connected with the weighing sensor and used for displaying data collected by the weighing sensor;
the conveying device comprises an auxiliary agent conveying pipeline, a conveying control valve and a conveying motor, wherein the conveying control valve and the conveying motor are arranged on the auxiliary agent conveying pipeline;
the feeding device comprises a feeding cabinet for feeding the charging barrels, and a feeding pipeline provided with a discharging port and arranged corresponding to the charging barrels, wherein the feeding pipeline is provided with a feeding control valve arranged corresponding to each charging barrel;
and the automatic control device comprises an industrial computer, a control cabinet and a server terminal, wherein an ERP system and a connection software system for communicating the industrial computer with the ERP system are arranged in the server terminal, and the industrial computer can be communicated with the control cabinet and controls the operation of the weighing sensor, the weighing instrument, the conveying control valve, the conveying motor and the feeding control valve.
2. The dye assistant automatic weighing ingredient conveying system of claim 1, wherein: the industrial computer is connected with the code scanner through a USB and used for acquiring the process data stored by the ERP system through the code scanner.
3. The dye assistant automatic weighing ingredient conveying system of claim 1, wherein: the automatic control device also comprises a communication state indicator light for indicating the communication state between the industrial computer and the connecting software system.
4. The dye assistant automatic weighing ingredient conveying system of claim 1, wherein: the feeding device is characterized in that a material level meter is arranged in each material cylinder, the feeding device further comprises a material level display computer used for displaying the material level of each material cylinder, and the material level meters can be connected with the material level display computer and an industrial computer in a communication mode.
5. The dye assistant automatic weighing ingredient delivery system according to claim 1 or 4, wherein: and a manual material valve is also arranged on the material loading pipeline of the material loading cabinet.
6. The dye assistant automatic weighing ingredient conveying system of claim 1, wherein: the device also comprises a flushing valve and a flushing motor which are used for flushing the symmetrical charging basket and the auxiliary agent conveying pipeline.
7. The dye assistant automatic weighing ingredient conveying system of claim 1, wherein: the alarm also comprises an audible and visual alarm used for giving an alarm when the abnormality is detected, and the industrial computer controls the alarm to operate.
8. The dye assistant automatic weighing ingredient conveying system of claim 1, wherein: and a discharge pipeline is connected below each material cylinder, a batching control valve is arranged on the discharge pipeline, and the industrial computer controls the operation of the batching control valve.
9. The dye assistant automatic weighing ingredient conveying system of claim 1, wherein: the control cabinet is provided with a PLC module group, a small relay module group, an air switch module, a switching power supply module, a solenoid valve module group and a terminal output module group, an industrial computer can be connected with the PLC module group in a communication mode, and the PLC module group is connected with and controls the small relay module group, the air switch module, the switching power supply module, the solenoid valve module group and the terminal output module group.
10. The dye assistant automatic weighing ingredient conveying system of claim 1, wherein: the industrial computer adopts an industrial touch screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020744472.9U CN212449742U (en) | 2020-05-08 | 2020-05-08 | Automatic weighing, proportioning and conveying system for dye auxiliary agent |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020744472.9U CN212449742U (en) | 2020-05-08 | 2020-05-08 | Automatic weighing, proportioning and conveying system for dye auxiliary agent |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212449742U true CN212449742U (en) | 2021-02-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020744472.9U Expired - Fee Related CN212449742U (en) | 2020-05-08 | 2020-05-08 | Automatic weighing, proportioning and conveying system for dye auxiliary agent |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212449742U (en) |
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2020
- 2020-05-08 CN CN202020744472.9U patent/CN212449742U/en not_active Expired - Fee Related
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| CF01 | Termination of patent right due to non-payment of annual fee |