CN211855531U - Weighing and batching detection system - Google Patents
Weighing and batching detection system Download PDFInfo
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- CN211855531U CN211855531U CN202020677407.9U CN202020677407U CN211855531U CN 211855531 U CN211855531 U CN 211855531U CN 202020677407 U CN202020677407 U CN 202020677407U CN 211855531 U CN211855531 U CN 211855531U
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- weighing
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- batching
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- 238000005303 weighing Methods 0.000 title claims abstract description 68
- 238000001514 detection method Methods 0.000 title claims abstract description 18
- 239000004615 ingredient Substances 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 abstract description 13
- 239000000463 material Substances 0.000 abstract description 4
- 230000005611 electricity Effects 0.000 abstract description 3
- 239000000975 dye Substances 0.000 description 8
- 238000004458 analytical method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 239000004973 liquid crystal related substance Substances 0.000 description 3
- 238000004043 dyeing Methods 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000013479 data entry Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000979 synthetic dye Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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Abstract
The utility model discloses a weighing and batching detection system, which comprises a terminal, a stock bin and a weighing control cabinet; the terminal is electrically connected with the weighing control cabinet; the terminal comprises a processor, a display screen and a data input device, wherein the display screen and the data input device are respectively and electrically connected with the processor; the display screen is used for displaying data input according to the data input device; a weighing platform is arranged on the weighing control cabinet, and an electronic scale and a storage bin are arranged on the weighing platform; a PLC controller is arranged in the weighing control cabinet; the PLC is connected with the electronic scale and used for receiving weight data transmitted by the electronic scale; the PLC is electrically connected with the processor; be provided with the batching display lamp on the feed bin, the batching display lamp is connected with the PLC controller electricity. The data input device is used for inputting the related data of the ingredients without manually inputting the data one by one, so that the data input process is simplified; the in-process of batching of weighing, indicate through the batching display lamp, can guarantee that operating personnel gets the accuracy of material to improve the precision of batching.
Description
Technical Field
The utility model belongs to the technical field of the batching of weighing, especially, relate to a batching detecting system weighs.
Background
Dyes are organic compounds that give other materials a vivid and strong hue, and are also called synthetic dyes because pigments used at present are artificially synthesized. Dyes and pigments are generally compounds which are inherently coloured and which are capable of giving other substances a vivid and strong shade in the molecular or dispersed state. At present, various automatic dye batching systems are used in the textile dyeing industry, and an electronic scale is a necessary device. The resolution and precision of a large electronic scale with a wide weighing range are lower, and the general weighing range of the electronic scale with higher resolution and precision is smaller. Different formulas are often encountered in the dyeing process, sometimes the weight and the precision are greatly different, and the weight of the dye is often judged manually.
However, the traditional weighing and batching system is easy to generate errors when the batching types are more, the adding amount cannot be accurately controlled manually, and the product quality is difficult to ensure.
SUMMERY OF THE UTILITY MODEL
In view of the above problems, it is necessary to provide a weighing and batching detection system which is convenient to use and can improve the batching weight precision.
A weighing and batching detection system comprises a terminal, a storage bin and a weighing control cabinet; the terminal is electrically connected with the weighing control cabinet; the terminal comprises a processor, a display screen and a data input device, wherein the display screen and the data input device are respectively and electrically connected with the processor; the display screen is used for displaying data input by the data input device; the weighing control cabinet is provided with a weighing platform, and the weighing platform is provided with an electronic scale and the stock bin; a PLC (programmable logic controller) is arranged in the weighing control cabinet; the PLC is connected with the electronic scale and used for receiving weight data transmitted by the electronic scale; the PLC is electrically connected with the processor; and a batching display lamp is arranged on the storage bin and is electrically connected with the PLC.
In one embodiment, the weighing control cabinet further comprises a terminal output module; and the terminal output module is electrically connected with the PLC and is used for transmitting the weight data to an ERP system.
In one embodiment, a relay, a power switch and an air switch are further arranged in the weighing control platform; the relay, the power switch and the air switch are respectively connected with the PLC.
In one embodiment, the number of the electronic scales is three; the load capacity of each electronic scale is different.
In one embodiment, each electronic scale is provided with a corresponding weighing platform indicator lamp, and the weighing platform indicator lamps are electrically connected with the PLC.
In one embodiment, the weighing control cabinet further comprises a voice player; the voice player is electrically connected with the PLC.
In one embodiment, the terminal further comprises a prompting lamp; the prompting lamp is electrically connected with the processor and used for prompting batching errors.
In one embodiment, the data input device comprises a code scanner and a card reader.
In one embodiment, the terminal further comprises an operation status indicator lamp; the running state indicator light is arranged below the display screen and is electrically connected with the processor.
In one embodiment, the display screen is a touch display screen.
The weighing and batching detection system comprises a terminal, a storage bin and a weighing control cabinet; the terminal is electrically connected with the weighing control cabinet; the terminal comprises a processor, a display screen and a data input device, wherein the display screen and the data input device are respectively and electrically connected with the processor; the display screen is used for displaying data input according to the data input device; a weighing platform is arranged on the weighing control cabinet, and an electronic scale and a storage bin are arranged on the weighing platform; a PLC controller is arranged in the weighing control cabinet; the PLC is connected with the electronic scale and used for receiving weight data transmitted by the electronic scale; the PLC is electrically connected with the processor; be provided with the batching display lamp on the feed bin, the batching display lamp is connected with the PLC controller electricity. The data input device is used for inputting the related data of the ingredients without manually inputting the data one by one, so that the data input process is simplified; the in-process of batching of weighing, indicate through the batching display lamp, can guarantee that operating personnel gets the accuracy of material to improve the precision of batching.
Drawings
FIG. 1 is a block diagram of a weigh ingredient detection system in one embodiment;
FIG. 2 is a block diagram of a weigh ingredient detection system in another embodiment;
FIG. 3 is a block diagram of a weigh ingredient detection system in yet another embodiment;
FIG. 4 is a block diagram of a weigh ingredient detection system in yet another embodiment.
Detailed Description
For a better understanding of the present invention, the contents of the present invention will be further clarified below with reference to the accompanying drawings and examples, but the present invention is not limited to the following examples.
In an embodiment, as shown in fig. 1, the utility model provides a weighing and batching detecting system mainly includes: the terminal 100, the bin 200 and the weighing control cabinet 300; the terminal 100 is electrically connected with the weighing control cabinet 300; the terminal 100 comprises a processor 110, a display screen 120 and a data input device 130, wherein the display screen 120 and the data input device 130 are respectively electrically connected with the processor 110; the display screen 120 is used for displaying data input according to the data input device 130; the weighing control cabinet 300 is provided with a weighing platform 310, and the weighing platform 310 is provided with an electronic scale 312 and a stock bin 200; the weighing control cabinet 300 is provided with a PLC 320; the PLC controller 320 is connected to the electronic scale 312, and is configured to receive weight data transmitted by the electronic scale 312; the PLC controller 320 is electrically connected to the processor 110; the stock bin 200 is provided with a batching display lamp 210, and the batching display lamp 210 is electrically connected with the PLC 320.
The terminal 100 may be, but is not limited to, various personal computers, notebook computers, tablet computers, and the like. In this embodiment, the terminal 100 may be an industrial computer. The terminal 100 may include a processor 110, a display 120, and a data input device 130. The processor 110 may be a Central Processing Unit (CPU) or a Micro Controller Unit (MCU), and the processor 110 may serve as an operation and control core of the terminal 100.
The display screen 120 may be used to display various data, wherein the display screen 120 may be electrically connected to the processor 110, and the processor 110 may control the content displayed by the display screen 120. Specifically, the display 120 may be a liquid crystal display, and the liquid crystal display may be a touch liquid crystal display.
The data input device 130 may be electrically connected to the processor 110, and the data input device 130 may be used for data input. Specifically, the data input through the data input/output device 130 may be data such as a recipe number, a dye weight, a dye name, an operator, and an operation time. Since the processor 110 is electrically connected to the data input device 130, the data input device 130 can transmit the input data to the processor 110, and the processor 110 can perform calculation and analysis according to the input data.
The weighing control cabinet 300 may be connected to the terminal 100, and particularly, the weighing control cabinet 300 may be disposed at a lower portion of the terminal 100. The weighing control cabinet 300 is provided with a weighing platform 310, and the weighing platform 310 is provided with an electronic scale 312 and a storage bin 200. Wherein, the electronic scale 312 can be used for weighing the ingredients; the cartridge 200 may be provided in a plurality, and different ingredients may be placed in different cartridges.
The weighing control cabinet 300 may also be provided with a PLC controller 320. The PLC controller 320 is a digital electronic device with a microprocessor, and is a digital logic controller for automation control, which can load control commands into a memory at any time for storage and execution. PLC 320 may be coupled to electronic scale 312, and electronic scale 312 may transmit weight data to PLC 320 after weighing the ingredients. PLC controller 320 may be electrically connected to processor 110; results may be received that the processor 110 may perform calculations and analyses based on the input data. Be provided with batching display lamp 210 on the feed bin 200, batching display lamp 210 can be connected with PLC controller 320 electricity, because PLC controller 320 can receive the result of the calculation and the analysis of treater 110 transmission, wherein, can include data such as the name of batching, the weight of batching in the result of calculation and analysis, PLC controller 320 can open according to the batching display lamp 210 on the name control correspondence feed bin 200 of batching.
In the embodiment, the data input device 130 is used for inputting the related data of the ingredients, and the data do not need to be manually input one by one, so that the data input process is simplified; in the process of weighing and batching, the batching display lamp 210 is used for prompting, so that the accuracy of material taking of an operator can be ensured, and the batching precision is improved.
As shown in fig. 2, in one embodiment, the weighing control cabinet 300 further includes a terminal output module 330; the terminal output module 330 is electrically connected to the PLC controller 320 for transmitting the weight data to the ERP system. The ERP system is an integrated management information system and can be used for storing data. In this embodiment, the ERP system may store ingredient data, and specifically, the ingredient data may include data such as a process order number, a dye weight, a dye name, an operator, an operation time, and actual weighing, and ingredient.
In the present embodiment, as shown in fig. 2, the weighing console 300 is further provided with a relay 340, a power switch 350, and an air switch 360; the relay 340, the power switch 350, and the air switch 360 are connected to the PLC controller 320. The weighing control cabinet 300 also comprises a voice player 370; the voice player 370 is electrically connected to the PLC controller 320. The processor 110 may transmit the calculation and analysis results to the PLC controller 320 through a Modbus RTU protocol, and send process parameters and work instructions to the PLC controller 320, the PLC controller 320 starts the relay 340 according to the process parameters and the work instructions, the relay 340 then drives the corresponding power switch 350, the air switch 360, the ingredient display lamp 210 on the storage bin 200, and the voice player 370, and controls weighing ingredients of each unit through the electronic scale 312.
In this embodiment, through storing in sending batching data to ERP system, the staff can check repeatedly, if can trace back when having the batching problem, improves the efficiency of data inspection.
As shown in FIG. 3, in one embodiment, the number of electronic scales 312 is three; the weight capacity of each electronic scale 312 is different. Each electronic scale 312 is provided with a corresponding scale indicator 314, and the scale indicators 314 are electrically connected with the PLC controller 320. After the PLC controller 320 obtains the calculation and analysis results transmitted by the processor 110, it can determine which electronic scale 312 needs to be weighed, and thus control the weighing indicator 314 corresponding to the electronic scale 312 to flash, so as to remind the operator to place the ingredients on the correct electronic scale 312.
In one embodiment, as shown in FIG. 4, terminal 100 further includes a notification light 140; the indicator light 140 is electrically connected to the processor 110 for indicating an error in dosing. In the process of batching, can monitor the kind and the weight of batching in real time, in case the batching weight of taking place to weigh, the name is unusual, PLC controller 320 can send tip information to treater 110, and treater 110 is according to tip information control warning light 140 scintillation, and the guarantee is weighed the batching process accuracy, the name is errorless.
In the embodiment, as shown in fig. 4, the data input device 130 includes a code scanner 132 and a card reader 134, and a user can input data through the code scanner 132 by using a two-dimensional code; a memory card may also be inserted into the card reader 134 for data entry. Specifically, the input data may be a single number, the terminal 100 may forward the single number to the ERP system after receiving the single number, and the ERP system may directly forward the stored process data corresponding to the single number in the ERP system to the terminal 100 after receiving the single number.
In this embodiment, as shown in fig. 4, the terminal 100 further includes an operation status indicator lamp 150; the operation status indicator lamp 150 is disposed under the display screen 120, and the operation status indicator lamp 150 is electrically connected to the processor 110. The operation status indicator lamp 150 may be used to indicate an operation status of the terminal 100, and the operation status may be classified into an operation status, an input status, a reset status, and the like.
In one embodiment, the display screen 120 may be a touch display screen.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A weighing and batching detection system is characterized by comprising a terminal, a storage bin and a weighing control cabinet; the terminal is electrically connected with the weighing control cabinet; the terminal comprises a processor, a display screen and a data input device, wherein the display screen and the data input device are respectively and electrically connected with the processor; the display screen is used for displaying data input by the data input device; the weighing control cabinet is provided with a weighing platform, and the weighing platform is provided with an electronic scale and the stock bin; a PLC (programmable logic controller) is arranged in the weighing control cabinet; the PLC is connected with the electronic scale and used for receiving weight data transmitted by the electronic scale; the PLC is electrically connected with the processor; and a batching display lamp is arranged on the storage bin and is electrically connected with the PLC.
2. The weigh ingredient detection system of claim 1 further comprising a terminal output module in said weigh control cabinet; and the terminal output module is electrically connected with the PLC and is used for transmitting the weight data to an ERP system.
3. The weighing and ingredient detecting system of claim 1, wherein the weighing control cabinet is further provided with a relay, a power switch and an air switch; the relay, the power switch and the air switch are respectively connected with the PLC.
4. The weighing and ingredient detecting system of claim 1, wherein the weighing control cabinet further comprises a voice player; the voice player is electrically connected with the PLC.
5. The weigh ingredient detection system of claim 1 wherein said electronic scales are three in number; the load capacity of each electronic scale is different.
6. The weigh ingredient detection system of claim 5 wherein each said electronic scale is provided with a corresponding scale indicator light, said scale indicator lights being electrically connected to said PLC controller.
7. The weigh ingredient detection system of claim 1 wherein said terminal further comprises a notification light; the prompting lamp is electrically connected with the processor and used for prompting batching errors.
8. The weigh ingredient detection system of claim 1 wherein said data input device comprises a code scanner and a card reader.
9. The weigh ingredient detection system of claim 1 wherein said terminal further comprises an operational status indicator light; the running state indicator light is arranged below the display screen and is electrically connected with the processor.
10. The weigh ingredient detection system of claim 1 wherein said display screen is a touch display screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020677407.9U CN211855531U (en) | 2020-04-28 | 2020-04-28 | Weighing and batching detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020677407.9U CN211855531U (en) | 2020-04-28 | 2020-04-28 | Weighing and batching detection system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211855531U true CN211855531U (en) | 2020-11-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020677407.9U Expired - Fee Related CN211855531U (en) | 2020-04-28 | 2020-04-28 | Weighing and batching detection system |
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| Country | Link |
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| CN (1) | CN211855531U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112726076A (en) * | 2020-12-11 | 2021-04-30 | 常州裕源灵泰面料科技有限公司 | Dyeing weighing system with error-proofing function and error-proofing method thereof |
-
2020
- 2020-04-28 CN CN202020677407.9U patent/CN211855531U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112726076A (en) * | 2020-12-11 | 2021-04-30 | 常州裕源灵泰面料科技有限公司 | Dyeing weighing system with error-proofing function and error-proofing method thereof |
| CN112726076B (en) * | 2020-12-11 | 2023-03-24 | 常州裕源灵泰面料科技有限公司 | Dyeing weighing system with error-proofing function and error-proofing method thereof |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201103 |