CN212446673U - Silk screen printing solidification machine - Google Patents
Silk screen printing solidification machine Download PDFInfo
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- CN212446673U CN212446673U CN202020749597.0U CN202020749597U CN212446673U CN 212446673 U CN212446673 U CN 212446673U CN 202020749597 U CN202020749597 U CN 202020749597U CN 212446673 U CN212446673 U CN 212446673U
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Abstract
The utility model relates to a silk screen printing solidification machine relates to a membrane material can be in succession the bat printing, the tectorial membrane, punch a hole and cut the corollary equipment of flowing water apparatus for producing, the corollary equipment of the production facility that can carry out bat printing, tectorial membrane, punch a hole and tailor to flexible membrane material specifically says so. A silk-screen solidifying machine comprises a silk-screen frame with a frame structure, wherein a supporting plate is arranged on the upper surface of the silk-screen frame, an installation frame is fixedly installed on the side surface of the silk-screen frame, a silk-screen component is movably installed on the installation frame, and the silk-screen component is positioned above the supporting plate; on the screen printing frame, a curing lamp is arranged at the tail end of the supporting plate and is wrapped in a curing shell; the controller is connected with curing lamp and silk screen printing subassembly electricity respectively, and the controller can be regulated and control curing lamp and silk screen printing subassembly. A first material conveying support platform is arranged on the screen printing frame and in front of the supporting plate; and pre-finishing rollers are respectively arranged at two ends of the supporting plate and fixedly arranged on the screen printing rack through a support by an upper roller and a lower roller.
Description
Technical Field
The utility model relates to a silk screen printing solidification machine relates to a membrane material can be in succession the bat printing, the tectorial membrane, punch a hole and cut the corollary equipment of flowing water apparatus for producing, the corollary equipment of the production facility that can carry out bat printing, tectorial membrane, punch a hole and tailor to flexible membrane material specifically says so.
Background
In the existing packaging materials, the film material packaging material with patterns has a good use prospect, in order to perform better marketing, in order to make the product appear to be of higher grade and can clearly carry out advertising on the content of the product, corresponding patterns and written descriptions are often required to be printed on the packaged film material, but the existing film material is often only a simple packaging material, so that the packaging film material with the patterns and the written descriptions is necessary to be provided, and the patterns and the written descriptions on the film material are not easy to fall off; however, the equipment for producing the film is seriously lacked, so that the equipment for producing the film in a large scale needs to be designed to meet the actual requirement.
SUMMERY OF THE UTILITY MODEL
The utility model provides a film material can move in succession and seal, tectorial membrane, punch a hole and cut flowing water apparatus for producing, can produce the packing film material that is printed with pattern, characters on a large scale, and pattern, characters on this kind of packing film material are difficult to be scraped owing to there is the existence of protection film, have good use and spreading value.
Utilize the utility model relates to a silk screen printing solidification machine can carry out the silk screen printing with the film of treating the silk screen printing to after accomplishing the silk screen printing, solidify the content of silk screen printing on the film through the UV curing lamp, prevent to drop, have good use and popularization effect.
A silk-screen solidifying machine comprises a silk-screen frame with a frame structure, wherein a supporting plate is arranged on the upper surface of the silk-screen frame, an installation frame is fixedly installed on the side surface of the silk-screen frame, a silk-screen component is movably installed on the installation frame, and the silk-screen component is positioned above the supporting plate; on the screen printing frame, a curing lamp is arranged at the tail end of the supporting plate and is wrapped in a curing shell; the controller is connected with curing lamp and silk screen printing subassembly electricity respectively, and the controller can be regulated and control curing lamp and silk screen printing subassembly.
The two sides in the mounting rack are provided with sliding chutes vertical to the horizontal plane, and the silk-screen printing component can be movably mounted through the sliding chutes; the sliding groove on one side is a groove, and the through groove is hollowed out on the other side; a first sliding block is wedged in the groove, a second sliding block is wedged in the through groove, two sides above the inner part of the mounting rack are respectively connected with traction devices with equal specifications, and the other ends of the traction devices are respectively movably connected with the first sliding block and the second sliding block; the traction device is a hydraulic cylinder or a stroke cylinder and is in signal connection with the controller, under the instruction of the controller, the traction device can synchronously pull the first sliding block and the second sliding block to slide up and down so as to pull the silk-screen printing assembly to move up and down, two long rods with parallel mirror surfaces are connected between the first sliding block and the second sliding block, a lead screw is movably arranged between the first sliding block and the second sliding block, an I-shaped second sliding block is arranged at a sliding groove which is a through groove in the mounting frame, a transverse driving motor is fixedly arranged on the outer side surface of the second sliding block, the transverse driving motor is electrically connected with the controller, the controller can send an instruction to control the working state of the transverse driving motor, and an output shaft of the transverse driving motor penetrates through a through hole in the second sliding block to; the long rod and the screw rod are also sleeved with a screen printing movable seat, wherein the screen printing movable seat is directly sleeved with the long rod and is in power connection with the screw rod through a ball bearing, and the transverse driving motor drives the screw rod to rotate so as to drive the screen printing movable seat to move left and right; the screen printing device comprises a screen printing movable seat, a controller and a stroke device, wherein a limiting plate is arranged in front of the screen printing movable seat, two limiting holes with equal sizes are formed in the limiting plate, a moving rod is inserted into each limiting hole, a screen printing head mounting frame is fixedly connected to the top end of the moving rod, the rear end above the screen printing movable seat is fixedly provided with the stroke device, the extending end of the stroke device is fixedly connected with the tail end of the moving rod, the stroke device is in signal connection with the controller, the extending end of the stroke device can be driven to move back and forth through the controller, the screen printing head mounting frame is driven to move back and forth; a telescopic device is fixedly arranged below the screen printing head mounting frame, a screen printing head is fixedly connected below the telescopic device, and the telescopic device is in signal connection with a controller; and a rectangular screen frame is fixedly arranged at the front lower part of the screen movable seat, a screen with preset screen content is laid in the screen frame, and the screen can be matched with the screen printing head.
The telescopic device is a stroke cylinder or a hydraulic cylinder.
Furthermore, the first sliding block is T-shaped in section in the overlooking direction, the smaller end of the first sliding block is inserted into the sliding groove, and the larger end of the first sliding block is tightly attached to the inner wall of the installing rack, so that the limiting effect is achieved, and the screen printing assembly is prevented from falling off when moving up and down.
Further, still be provided with the supporting horizontal slide rail with installation silk screen printing subassembly in the bottom of installation frame for when carrying out the silk screen printing, the bottom of silk screen printing sliding seat is put on horizontal slide rail, has avoided lead screw, stock because the bending that gravity caused, and then causes the silk screen printing pressure inconsistent that the silk screen printing head caused in different positions, and then improves the quality of silk screen printing.
The supporting plate is a toughened glass supporting plate and is used for inspecting and observing the quality of silk screen printing.
A first material conveying support platform is arranged on the screen printing frame and in front of the supporting plate and used for supporting and placing a membrane material in advance; still respectively be provided with whole roller in advance at the both ends of layer board, whole roller passes through support fixed mounting in the silk screen printing frame by last roller and lower roller in advance, and during the use, the membrane material is located between roller and the lower roller for carry on spacingly to the membrane material, prevent that the membrane material from fluttering from top to bottom, influence silk screen printing.
The controller is an industrial computer, a PLC programmable controller or a singlechip.
The specific working method of the screen printing curing machine in the continuous pad printing, film laminating, punching and cutting flow production device of the membrane material comprises the following steps:
conveying the leveled film material to a supporting plate through a pre-finishing roller; the traction device synchronously pulls the first sliding block and the sliding block to move downwards so as to pull the silk-screen printing component to move downwards;
stopping moving when the lower part of the silk screen printing component contacts the transverse sliding rail;
a screen frame below the screen printing movable seat is pasted and covered above the membrane material;
the stroke device drives the screen printing movable seat to move forwards;
the telescopic device drives the screen printing head to be attached to the screen plate on the screen plate frame;
the transverse driving motor drives the screen printing movable seat to move left and right, so as to drive the screen printing head to move in the screen plate frame, and further complete the screen printing action;
the telescopic device drives the screen printing head and the screen frame to lift;
conveying the silk-screen membrane material to a curing lamp for curing silk-screen content;
and conveying the cured film material to a film laminating machine, and simultaneously carrying out silk-screen printing and curing on the next section of film material, and repeating the steps in the same week.
The utility model discloses think about ingenious, convenient to use, the degree of automation of processing is good, and then machining efficiency is high, has good use and popularization effect.
Drawings
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention is further described below with reference to the accompanying drawings:
FIG. 1 is a schematic perspective view of a continuous pad printing, laminating, punching and cutting line production device for film.
FIG. 2 is a schematic front view of a continuous pad printing, film covering, punching and cutting line production device for film materials.
FIG. 3 is a schematic perspective view of a discharging and leveling machine in a continuous pad printing, film covering, punching and cutting flow production device for film.
FIG. 4 is a schematic perspective view of a screen printing solidifying machine in a continuous pad printing, film covering, punching and cutting line production device for film materials.
FIG. 5 is a schematic perspective view of a laminating machine in a continuous pad printing, laminating, punching and cutting line production apparatus for film.
FIG. 6 is a schematic perspective view of a hole punching machine (including a housing) in a continuous pad printing, film covering, hole punching and cutting line production device for film materials.
FIG. 7 is a schematic perspective view of a second embodiment of a perforating machine (housing removed) for a continuous pad printing, laminating, punching and cutting line production apparatus for film.
FIG. 8 is a schematic diagram of a punch holder of a punch in a continuous pad printing, laminating, punching and cutting line production apparatus for film.
FIG. 9 is a schematic perspective view of a guillotine in a continuous pad printing, laminating, punching and cutting line production apparatus for film material (with the dust and sound cover removed).
Detailed Description
A continuous pad printing, laminating, punching and cutting line production apparatus for film materials is further described with reference to FIGS. 1-9.
Referring to the attached drawings 1-9, the utility model relates to a silk screen printing curing machine is a silk screen printing curing machine B, hereinafter referred to as silk screen printing curing machine for short, which can continuously transfer printing, laminating, punching and cutting a membrane in a flow production device.
Referring to the attached drawings 1-9, a continuous pad printing, film covering, punching and cutting flow production device for a film material is formed by sequentially connecting a discharging leveling machine A, a screen printing curing machine B, a film covering machine C, a punching machine D and a cutting machine E, wherein the discharging leveling machine A, the screen printing curing machine B, the film covering machine C, the punching machine D and the cutting machine E are respectively and electrically connected with a controller, the working state of corresponding equipment can be controlled through corresponding instructions sent by the controller, and the controller is also connected with an alternating current power supply through a power line; the discharging leveling machine A can stretch the membrane sleeved on the discharging leveling machine A and to be subjected to pad printing, and keeps a flat state; the silk-screen curing machine B can continuously transfer-print the membrane material conveyed by the discharging leveling machine A, and cure the transfer-printed patterns and characters by using a curing lamp to prevent the transfer-printed patterns and characters from falling off or deforming; after the film material is cured, a film laminating machine C is utilized to adhere a layer of protective film to the film material on one side with the cured patterns and characters; after the protective film is attached, the film can be punched by the punching machine D according to the requirement, so that the actual use requirement is met; and at the final stage, cutting the membrane material into membrane materials with preset lengths by using a cutting machine E according to actual requirements.
The controller is an industrial computer, a PLC programmable controller or a singlechip.
Referring to the attached drawings 1, 2 and 3, the discharging temper mill A is provided with a discharging rack 1, a first air inflation shaft 2 is movably mounted at the lower front of the discharging rack 1, a first discharging motor 3 is fixedly mounted at a corresponding position on the discharging rack 1, the first discharging motor 3 is in power connection with the first air inflation shaft 2 through an output shaft, the first air inflation shaft 2 is used for placing a to-be-transfer-printed winding film material, and a leveling hot roller 4 is further mounted at the upper part in the discharging rack 1; a guide roller I5 is further arranged between the leveling hot roller 4 and the inflatable shaft I2, and when the inflatable shaft I2 is used for discharging, the film material can be conveyed to the leveling hot roller 4 more stably; the discharging motor I3, the air inflation shaft I2 and the leveling hot roller 4 are respectively electrically connected with the controller, and the working state of the equipment can be controlled through the controller.
The first discharging motor is a servo motor, the first air inflation shaft and the leveling hot roller are commercially available products, the leveling hot roller is electrically heated, a film material to be leveled is preheated to a preset temperature, the ductility of the film material during leveling is guaranteed to be consistent, and the consistency of the products can be improved.
The leveling hot roller 4 is provided with an upper roller I4-1 and a lower roller I4-2 from top to bottom; wherein, a leveling motor 6 is fixedly arranged on the discharging rack 1, the leveling motor 6 is in power connection with the lower roller I4-2, the leveling motor 6 is electrically connected with a controller, and the working state of the leveling motor 6 can be controlled by the controller.
The leveling motor 6 is a servo motor.
Furthermore, a first guide groove 7 is fixedly arranged in the emptying rack 1 and is positioned above the first lower roller 4-2, a first upper roller 4-1 is arranged in the first guide groove 7, bearings at two ends of the first upper roller 4-1 are fixedly connected with a rectangular sliding block 7-1 in the first guide groove 7, and a first distance adjusting device 8 is arranged above the first guide groove 7.
The first distance adjusting device 8 is a hydraulic cylinder, a stroke cylinder or a compression spring; when the upper roller is a hydraulic cylinder or a stroke cylinder, the upper ends of the hydraulic cylinder and the stroke cylinder are fixedly connected with the top end of the guide groove I7, the tail end of the hydraulic cylinder and the stroke cylinder is fixedly connected with the rectangular sliding block 7-1, the hydraulic cylinder and the stroke cylinder are in signal connection with a controller, and the controller can adjust the distance between the upper roller I4-1 and the lower roller I4-2.
Referring to fig. 1, 2 and 4, a screen printing curing machine B comprises a screen printing frame 11 with a frame structure, wherein a support plate 12 is arranged on the upper surface of the screen printing frame 11, an installation frame 13 is fixedly installed on the side surface of the screen printing frame 11, a screen printing assembly is movably installed on the installation frame 13, and the screen printing assembly is positioned above the support plate 12; on the screen printing frame, a curing lamp 14 is arranged at the tail end of the supporting plate 12, and the curing lamp 14 is wrapped in a curing shell 15; the controller is connected with curing lamp 14 and silk screen printing subassembly electricity respectively, and the controller can be regulated and control curing lamp 14 and silk screen printing subassembly.
The two sides in the mounting rack 13 are provided with sliding chutes vertical to the horizontal plane, and the silk-screen printing component can be movably mounted through the sliding chutes; the chute on one side is a groove, and the chute on the other side is a hollow through groove 16; a first sliding block 17 is wedged in the groove, a second sliding block 18 is wedged in the through groove, two sides of the upper part in the installation rack 13 are respectively connected with traction devices 61 with equal specifications, and the other ends of the traction devices 61 are respectively movably connected with the first sliding block 17 and the second sliding block 18; the traction device 61 is a hydraulic cylinder or a stroke cylinder, the traction device 61 is in signal connection with the controller, under the instruction of the controller, the traction device 61 can synchronously drive the first sliding block 17 and the second sliding block 18 to slide up and down, and further drive the silk-screen printing assembly to move up and down, two parallel mirror-surface long rods 19 are connected between the first sliding block 17 and the second sliding block 18, a screw rod 20 is movably installed between the first sliding block 17 and the second sliding block 18, an I-shaped second sliding block 18 is installed at a sliding groove of the through groove 16 on the installation rack 13, a transverse driving motor 21 is fixedly installed on the outer side surface of the second sliding block 18, the transverse driving motor 21 is electrically connected with the controller, the controller can send an instruction to control the working state of the transverse driving motor 21, and an output shaft of the transverse driving motor 21 penetrates through a through hole on the second sliding block 18; the long rod 19 and the screw rod 20 are also sleeved with a screen printing movable seat 22, wherein the screen printing movable seat 22 is directly sleeved with the long rod 19 and is in power connection with the screw rod 20 through a ball bearing, and the transverse driving motor 21 drives the screw rod 20 to rotate so as to drive the screen printing movable seat 22 to move left and right; a limiting plate 22-1 is arranged in front of the screen printing movable seat 22, two limiting holes with equal size are formed in the limiting plate 22-1, a moving rod 22-2 is inserted in each limiting hole, the top end of the moving rod 22-2 is fixedly connected with a screen printing head mounting frame 24, a stroke device 23 is fixedly mounted at the rear end above the screen printing movable seat 22, the extending end of the stroke device 23 is fixedly connected with the tail end of the moving rod 22-2, the stroke device 23 is in signal connection with a controller, the extending end of the stroke device 23 can be driven to move back and forth through the controller, the screen printing head mounting frame 24 is driven to move back and forth, and the stroke device 23 is a stroke air cylinder or a hydraulic cylinder; a telescopic device 25 is fixedly arranged below the screen printing head mounting frame 24, a screen printing head 8 is fixedly connected below the telescopic device 25, and the telescopic device 25 is in signal connection with a controller; a rectangular screen plate frame 9 is fixedly arranged at the front lower part of the screen printing movable seat 22, a screen plate with preset screen printing content is laid in the screen plate frame 9, and the screen plate can be matched with the screen printing head 8.
The telescopic device 25 is a stroke cylinder or a hydraulic cylinder.
Furthermore, the first sliding block 17 is T-shaped in section in the overlooking direction, wherein the smaller end is inserted into the sliding groove, and the larger end is tightly attached to the inner wall of the mounting rack 13, so that the limiting effect is achieved, and the screen printing assembly is prevented from falling off when moving up and down.
Further, still be provided with the supporting horizontal slide rail 10 with installation silk screen printing subassembly in the bottom of installation frame 13 for when carrying out the silk screen printing, the bending that lead screw 20, stock 19 caused owing to gravity has been avoided on horizontal slide rail 10 is put to the bottom of silk screen printing movable seat 22, and then causes the silk screen printing pressure inconsistent that silk screen printing head 8 caused in different positions, and then improves the quality of silk screen printing.
The supporting plate 12 is a toughened glass supporting plate and is used for inspecting and observing the quality of silk screen printing.
A first material conveying support table 26 is arranged on the screen printing frame 11 and in front of the support plate 12 and used for supporting and placing the membrane material in advance; the two ends of the supporting plate 12 are respectively provided with a pre-shaping roller 27, the pre-shaping roller 27 is fixedly arranged on the screen printing frame 11 through an upper roller 27-1 and a lower roller 27-2 by a bracket, and when the screen printing frame is used, the membrane material is positioned between the upper roller 27-1 and the lower roller 27-2 and used for limiting the membrane material and preventing the membrane material from floating up and down to influence screen printing.
Referring to fig. 1, 2 and 5, a laminating machine C includes a laminating frame 31, a second air-expanding shaft 32 is movably mounted at the upper front of the laminating frame 31, a second discharge motor 30 is fixedly mounted at a corresponding position on the laminating frame 31, the second discharge motor 30 is in power connection with the second air-expanding shaft 32 through an output shaft, the second air-expanding shaft 32 is used for placing a wound protective layer film, the protective layer film is tightly attached to the upper surface of the transfer printed film, and a hot-melting extrusion roller 33 is further mounted at the upper part in the laminating frame 31; a second guide roller 34 is further arranged between the hot melting extrusion roller 33 and the second air inflation shaft 32, and when the second air inflation shaft 32 discharges materials, the protective layer film can be conveyed to the hot melting extrusion roller 33 more stably; the second discharging motor 30, the second air inflation shaft 32 and the hot melting extrusion roller 33 are respectively electrically connected with a controller, and the working state of the equipment can be controlled through the controller.
The second discharging motor 30 is a servo motor, the second air expanding shaft 32 and the hot melting extrusion roller 33 are commercially available products, the hot melting extrusion roller 33 is electrically heated, two layers of film materials to be coated are preheated to a preset temperature, the film materials are attached at a higher temperature, and the firmness of the protective layer film materials attached to the transfer printing film materials is guaranteed.
The hot-melting extrusion roller 33 is provided with an upper roller II 33-1 and a lower roller II 33-2 from top to bottom; wherein, fixedly mounted on the laminating machine frame 31 is a fusing motor 35, the fusing motor 35 is in power connection with the second lower roller 33-2, the fusing motor 35 is electrically connected with a controller, and the working state of the fusing motor 35 can be controlled by the controller.
The fusing and pressing motor 35 is a servo motor.
Furthermore, a second guide groove 31-1 is fixedly arranged in the laminating machine frame 31 above the second lower roller 33-2, a second upper roller 33-1 is arranged in the second guide groove 31-1, bearings at two ends of the second upper roller 33-1 are fixedly connected with a rectangular sliding block in the second guide groove 31-1, and a second distance adjusting device 33-2 is arranged above the second guide groove 31-1.
The second distance adjusting device 36 is a hydraulic cylinder, a stroke cylinder or a compression spring; when the upper roller is a hydraulic cylinder or a stroke cylinder, the upper ends of the hydraulic cylinder and the stroke cylinder are fixedly connected with the top end of the guide groove II 31-1, the tail end of the hydraulic cylinder and the stroke cylinder is fixedly connected with the rectangular sliding block, the hydraulic cylinder and the stroke cylinder are in signal connection with a controller, and the controller can adjust the distance between the upper roller II 33-1 and the lower roller II 33-2.
Referring to fig. 1, 2, 6, 7 and 8, the hole punching machine D includes a hole punching frame 37, hole punching mounting seats 38 are disposed above the hole punching frame 37, a plurality of guide rods 39 parallel to each other are fixedly mounted between the hole punching mounting seats 38, a ball screw 40 is movably mounted, the ball screw 40 is parallel to the guide rods 39, a ball screw driving motor 41 is also fixedly mounted on the hole punching mounting seat 38 on one side, the ball screw driving motor 41 is in power connection with the ball screw 40, the ball screw driving motor 41 is electrically connected with a controller, a hole punching seat 42 is sleeved on the guide rods 39 and the ball screw 40, a through hole penetrating through the guide rods 39 on the hole punching seat 42 is a mirror surface hole 39-1, and a through hole penetrating through the ball screw 40 is a threaded hole 40-1; a stroke air cylinder or hydraulic cylinder 42-1 is arranged on the punching tool seat 42, the stroke air cylinder or hydraulic cylinder 42-1 is in signal connection with the controller, and a punching tool 42-2 for punching the film material is arranged at the bottom end of the stroke air cylinder or hydraulic cylinder 42-1; a punching base 43 is fixedly arranged on the punching frame 37 and positioned below the punching tool seat 42, a punching hole matched with the punching tool 42-2 is formed in the punching base 43, and when the punching machine is used, the punching tool 42-2 punches a film material out of a hole and extends into the punching hole 43-1.
The punching hole 43-1 is a through hole, and a collecting barrel is arranged below the punching frame 37 and used for collecting the scraps punched by the punching knife 42-2.
The punching tool seat 42 can be also provided with a camera 44, the camera 44 is in signal connection with the controller, and the camera 44 can detect whether the punching tool 42-2 is aligned during punching in real time, so that the punching quality is improved; the camera 44 is preferably a macro camera.
The punching base 43 is a metal plate or a planar rubber plate, preferably a rubber plate, and is used for preventing the punching knife from being punched on the punching base 43 in case of a fault and preventing the punching knife 42-2 from being broken.
Leveling cold rollers 45 are respectively arranged at the front side and the rear side of the punching mounting seat 38; the leveling cold roller 45 is provided with an upper roller III 45-1 and a lower roller III 45-2 from top to bottom; the upper roller III 45-1 and the lower roller III 45-2 are fixedly arranged on the punching mounting seat 38 through supporting columns, and a gap for allowing the membrane to pass is formed between the upper roller III 45-1 and the lower roller III 45-2.
Further, a leveling cold roll driving motor 46 is installed on a supporting column on one side of the leveling cold roll 45, an output shaft of the leveling cold roll driving motor 46 is in power connection with an upper roll III 45-1 or a lower roll III 45-2, and the leveling cold roll driving motor 46 is in signal connection with a controller.
The leveling chill roll drive motor 46 is a servo motor.
And a second material conveying support platform 47 is arranged on the punching mounting seat 38 and is respectively positioned on the outer side of the leveling cold roller 45 and used for supporting and placing the film material.
A cover 48 is provided above the punch frame 38, and all the devices on the punch frame 37 including the punch mounting base 38, the guide rod 39, the ball screw 40, and the die cutter base 42 can be included using the cover 48 to provide protection.
Referring to fig. 1, 2 and 9, a cutting machine E includes a cutting frame 49, a platen 50 is laid on the upper surface of the cutting frame 49, a cutting assembly is fixedly mounted in front of the platen 50, a matching pulling assembly is movably mounted behind the cutting assembly, the cutting assembly is used for cutting a film material into film pieces with a predetermined length, and the pulling assembly is used for pulling the cut film material and dragging the cut film material to a predetermined stacking position.
The cutting assembly is provided with a supporting column 51, a feeding roller 52 is mounted on the supporting column 51, a cutting tool rest 53 is movably mounted behind the feeding roller 52, a strip-shaped cutting tool 53-1 is mounted below the cutting tool rest 53, a stroke cylinder or a hydraulic cylinder is mounted between the cutting tool rest 53 and the cutting frame 49 and is in signal connection with a controller, and the stroke cylinder or the hydraulic cylinder can drive the cutting tool rest 53 under the instruction of the controller and drive the cutting tool 53-1 to move up and down, so that the cutting of the film material can be completed.
The feeding roller 52 is provided with an upper roller IV 52-1 and a lower roller IV 52-2 from top to bottom; the upper roller four 52-1 is fixedly arranged on the supporting column 51, and a gap for allowing the membrane to pass is formed between the upper roller four 52-1 and the lower roller four 52-2.
Furthermore, a guide groove IV 51-1 is fixedly and fixedly arranged on the inner side of the supporting column 51 and positioned above the lower roller IV 54, an upper roller IV 52-1 is arranged in the guide groove IV 51-1, bearings at two ends of the upper roller IV 52-1 are fixedly connected with a rectangular sliding block in the guide groove IV 51-1, and a distance adjusting device IV 52-2 is arranged above the guide groove IV 51-1.
The fourth distance adjusting device 54 is a hydraulic cylinder, a stroke cylinder or a compression spring; when the upper roller is a hydraulic cylinder or a stroke cylinder, the upper ends of the hydraulic cylinder and the stroke cylinder are fixedly connected with the top end of the guide groove IV 51-1, the tail end of the hydraulic cylinder and the stroke cylinder is fixedly connected with the rectangular slider, the hydraulic cylinder and the stroke cylinder are in signal connection with a controller, and the controller can adjust the distance between the upper roller IV 52-1 and the lower roller IV 52-2.
Furthermore, a feeding driving motor 55 is arranged on the supporting column 51 at one side, an output shaft of the feeding driving motor 55 is in power connection with the lower roller 52-2, and the feeding driving motor 55 is in signal connection with a controller.
The feeding driving motor 55 is a servo motor.
The material pulling assembly is provided with a door-shaped material pulling frame 56, the material pulling frame 56 is movably arranged on a material pulling sliding rail, a stroke air cylinder or hydraulic cylinder 57 is installed on the material pulling frame 56, the tail end of the stroke air cylinder or hydraulic cylinder 57 is connected with a suction cup support 58, a pneumatic suction cup 59 is installed on the suction cup support 58, the pneumatic suction cup 59 and the stroke air cylinder or hydraulic cylinder 57 are respectively in signal connection with a controller, and corresponding actions can be carried out through the controller.
Furthermore, on the material pulling frame 56, two sides of the stroke cylinder or hydraulic cylinder 57 are respectively provided with a limiting hole, a limiting rod 60 is arranged above the suction cup support 58, and the limiting rod 60 is inserted into the limiting hole, so that the stroke cylinder or hydraulic cylinder 57 is ensured not to exceed a preset angle range when moving.
The number of the pneumatic suction cups 59 is 2-5, preferably 2-3.
A dust and noise proof cover 62 can be mounted on the cutting frame 49, and the dust and noise proof cover 62 is fixedly connected with the bedplate 50 through a buckle, a bolt or welding, and all components above the bedplate 50 are included to isolate noise generated in cutting and facilitate maintenance.
The utility model relates to a membrane material can move in succession the seal, the tectorial membrane, punch a hole and cut the application method of flowing water apparatus for producing as follows:
(1) switching on a power supply, setting corresponding parameters on a controller, and placing a film material to be processed in a winding state on an air inflation shaft I2 of the discharging temper mill A;
(2) the discharging leveler A stretches the membrane sleeved on the upper surface to be pad-printed and keeps a flat state;
(3) the silk-screen curing machine B continuously transfers the film material conveyed by the discharging leveling machine A, and cures the transferred patterns and characters by using a curing lamp 14 to prevent the transferred patterns and characters from falling off or deforming;
(4) after the film material is cured, a layer of protective film is attached to the film material on one side, on which the patterns and the characters are cured, by a film laminating machine C;
(5) after the protective film is attached, punching the film material by using a punching machine D;
(6) finally, the membrane material is cut into membrane material with preset length by using a cutting machine E.
A specific working method of a discharging temper mill A in a continuous pad printing, film laminating, punching and cutting flow production device of a membrane material comprises the following steps:
after a power supply is switched on and corresponding parameters are set on a controller, a film material to be processed in a winding state is placed on an air inflation shaft I2 of a discharging temper mill A;
tensioning the stretched film through a guide roller I5, penetrating through a gap between an upper roller I4-1 and a lower roller I4-2 of a leveling hot roller 4, and pressing;
a discharging motor I3 in power connection with the leveling hot roller 4 drives an upper roller I4-1 and a lower roller I4-2 to rotate in a contra-rotating manner, so that the membrane is stretched and tightened; and conveying the leveled membrane material to a silk-screen curing machine B.
The specific working method of the screen printing curing machine B in the continuous pad printing, film laminating, punching and cutting flow production device of the membrane material comprises the following steps:
the leveled film material is conveyed to the supporting plate 12 through a pre-finishing roller 27; the traction device 61 synchronously pulls the first sliding block 17 and the second sliding block 18 to move downwards, and then pulls the silk-screen printing component to move downwards;
stopping moving when the lower part of the silk screen printing component contacts the transverse slide rail 10;
the screen frame 9 below the screen printing movable seat 22 is adhered above the membrane material;
the stroke device 23 drives the screen printing movable seat 22 to move forwards;
the telescopic device 25 drives the screen printing head 8 to be attached to the screen plate on the screen plate frame 9;
the transverse driving motor 21 drives the screen printing movable seat 22 to move left and right, so as to drive the screen printing head 8 to move in the screen frame 9, and further complete the screen printing action;
the telescopic device 25 drives the screen printing head 8 and the screen frame 9 to lift;
the silk-screen membrane material is conveyed to a curing lamp 14 for curing the silk-screen content;
and conveying the cured film material to a film laminating machine, and simultaneously carrying out silk-screen printing and curing on the next section of film material, and repeating the steps in the same week.
A specific working method of a film laminating machine C in a continuous pad printing, film laminating, punching and cutting flow production device of a film material comprises the following steps:
a protective film for protecting is sleeved on the second air inflation shaft 32;
conveying the membrane material subjected to silk-screen printing and curing to the membrane covering rack 31, and attaching the protective membrane to the upper surface of the membrane material under the attachment of the second guide roller 34;
synchronously feeding the protective film and the film material into a gap between an upper roller II 33-1 and a lower roller II 33-2 in a hot-melting extrusion roller 33, and carrying out compaction and hot melting;
and the second upper roller 33-1 and the second lower roller 33-2 which are driven by the fusing and pressing motor 35 to generate heat rotate in a contrarotating manner, so that the protective film and the film material are tightly pressed together.
The specific working method of the perforating machine D in the continuous pad printing, film laminating, punching and cutting flow production device of the membrane material comprises the following steps:
conveying the film coated in the film coating machine C to a punching frame 37;
the film material is sent into a gap between an upper roller III 45-1 and a lower roller III 45-2 in the leveling cold roller 45, the leveling cold roller driving motor 46 drives the upper roller III 45-1 and the lower roller III 45-2 to rotate in a contra-rotating manner, and the film material is conveyed to the punching base 43;
after the camera 44 detects the film material, the controller sends out an instruction to drive the ball screw driving motor 41 to transversely move the punching tool seat 42 to a preset position;
the controller sends out an instruction, the punching knife 42-2 punches downwards to punch the corresponding through hole on the film material, and after punching is finished, the punching knife 42-2 is pulled upwards.
The specific working method of the cutting machine E in the continuous pad printing, film covering, punching and cutting flow production device of the membrane material comprises the following steps:
inputting the punched film material into a gap between an upper roller IV 52-1 and a lower roller IV 52-2 on a feeding roller 52;
the cutter 53-1 on the cutting knife rest 53 moves downwards under the driving of a stroke cylinder or a hydraulic cylinder to cut off the film material;
a pneumatic suction cup 59 on the material pulling assembly is driven by a stroke cylinder or hydraulic cylinder 57 to suck the cut membrane material downwards;
after the membrane material is sucked, the membrane material is pulled backwards and stacked at a preset position.
Claims (8)
1. The utility model provides a silk screen printing solidification machine, has frame construction's silk screen printing frame which characterized in that: the upper surface of the screen printing rack is provided with a supporting plate, the side surface of the screen printing rack is fixedly provided with an installation rack, a screen printing component is movably arranged on the installation rack, and the screen printing component is positioned above the supporting plate; on the screen printing frame, a curing lamp is arranged at the tail end of the supporting plate and is wrapped in a curing shell; the controller is connected with curing lamp and silk screen printing subassembly electricity respectively, and the controller can be regulated and control curing lamp and silk screen printing subassembly.
2. The screen printing curing machine of claim 1, wherein:
the two sides in the mounting rack are provided with sliding chutes vertical to the horizontal plane, and the silk-screen printing component can be movably mounted through the sliding chutes; the sliding groove on one side is a groove, and the through groove is hollowed out on the other side; a first sliding block is wedged in the groove, a second sliding block is wedged in the through groove, two sides above the inner part of the mounting rack are respectively connected with traction devices with equal specifications, and the other ends of the traction devices are respectively movably connected with the first sliding block and the second sliding block; the traction device is a hydraulic cylinder or a stroke cylinder and is in signal connection with the controller, under the instruction of the controller, the traction device can synchronously pull the first sliding block and the second sliding block to slide up and down so as to pull the silk-screen printing assembly to move up and down, two long rods with parallel mirror surfaces are connected between the first sliding block and the second sliding block, a lead screw is movably arranged between the first sliding block and the second sliding block, an I-shaped second sliding block is arranged at a sliding groove which is a through groove in the mounting frame, a transverse driving motor is fixedly arranged on the outer side surface of the second sliding block, the transverse driving motor is electrically connected with the controller, the controller can send an instruction to control the working state of the transverse driving motor, and an output shaft of the transverse driving motor penetrates through a through hole in the second sliding block to; the long rod and the screw rod are also sleeved with a screen printing movable seat, wherein the screen printing movable seat is directly sleeved with the long rod and is in power connection with the screw rod through a ball bearing, and the transverse driving motor drives the screw rod to rotate so as to drive the screen printing movable seat to move left and right; the screen printing device comprises a screen printing movable seat, a controller and a stroke device, wherein a limiting plate is arranged in front of the screen printing movable seat, two limiting holes with equal sizes are formed in the limiting plate, a moving rod is inserted into each limiting hole, a screen printing head mounting frame is fixedly connected to the top end of the moving rod, the rear end above the screen printing movable seat is fixedly provided with the stroke device, the extending end of the stroke device is fixedly connected with the tail end of the moving rod, the stroke device is in signal connection with the controller, the extending end of the stroke device can be driven to move back and forth through the controller, the screen printing head mounting frame is driven to move back and forth; a telescopic device is fixedly arranged below the screen printing head mounting frame, a screen printing head is fixedly connected below the telescopic device, and the telescopic device is in signal connection with a controller; and a rectangular screen frame is fixedly arranged at the front lower part of the screen movable seat, a screen with preset screen content is laid in the screen frame, and the screen can be matched with the screen printing head.
3. The screen printing curing machine of claim 2, wherein: the telescopic device is a stroke cylinder or a hydraulic cylinder.
4. The screen printing curing machine of claim 2, wherein: the first sliding block is T-shaped in section in the overlooking direction, wherein the smaller end of the first sliding block is inserted into the sliding groove, and the larger end of the first sliding block is tightly attached to the inner wall of the mounting rack.
5. The screen printing curing machine of claim 1, wherein: and a transverse sliding rail matched with the installation screen printing assembly is further arranged at the bottom of the installation rack, and is used for placing the bottom of the screen printing movable seat on the transverse sliding rail during screen printing.
6. The screen printing curing machine of claim 1, wherein: the supporting plate is a toughened glass supporting plate.
7. The screen printing curing machine of claim 1, wherein: a first material conveying support platform is arranged on the screen printing frame and in front of the supporting plate; and pre-finishing rollers are respectively arranged at two ends of the supporting plate and are fixedly arranged on the screen printing rack through a support by an upper roller and a lower roller.
8. The screen printing curing machine of claim 1, wherein: the controller is an industrial computer, a PLC programmable controller or a singlechip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020749597.0U CN212446673U (en) | 2020-05-09 | 2020-05-09 | Silk screen printing solidification machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020749597.0U CN212446673U (en) | 2020-05-09 | 2020-05-09 | Silk screen printing solidification machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212446673U true CN212446673U (en) | 2021-02-02 |
Family
ID=74464675
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020749597.0U Active CN212446673U (en) | 2020-05-09 | 2020-05-09 | Silk screen printing solidification machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212446673U (en) |
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2020
- 2020-05-09 CN CN202020749597.0U patent/CN212446673U/en active Active
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