CN212443690U

CN212443690U - Flexible production line for production of supplies

Info

Publication number: CN212443690U
Application number: CN202020922547.8U
Authority: CN
Inventors: 刘坼越
Original assignee: Guangzhou Fengtie Auto Parts Co ltd
Current assignee: Guangzhou Fengtie Auto Parts Co ltd
Priority date: 2020-05-27
Filing date: 2020-05-27
Publication date: 2021-02-02
Anticipated expiration: 2030-05-27

Abstract

The utility model discloses a flexible production line aiming at the production of supplies, which relates to the technical field of flexible production lines, and comprises a flexible production line body, a mechanical arm, an electric resistance welding clamp, a system controller, a turning stand and a control console which form the flexible production line, wherein the flexible production line body comprises the mechanical arm, the electric resistance welding clamp, the system controller, the turning stand and the control console, one end surface of the mechanical arm is provided with a second positioning pin, a steel ball and a solid bolt, and one end of the mechanical arm is fixedly connected with an automatic switching plate through the solid bolt, the utility model is provided with the system controller which is in wired connection with all equipment to achieve the uniform and efficient control of the whole system, and is provided with different clamps, if different vehicle types need to be produced, only different clamps need to be switched, and the flexible production line is put into use to save the land area by about 1200 square, other equipment recycling costs are saved by about 38 million per year.

Description

Flexible production line for production of supplies

Technical Field

The utility model belongs to the technical field of flexible production line, concretely relates to flexible production line to supply production.

Background

In the automobile manufacturing industry, at an early time, the concept of flexible production is provided, namely, the possibility that subsequent vehicle types can be mixed in production is considered at the beginning of the establishment of a production line, so that the current situation is that 1 to 2 welding tongs are set in a general production line due to the fact that the part of each vehicle type has specificity, other factors such as loads and the like are considered, the set vehicle types are generally allowed to be 3 to 4, and therefore the limitation is certain, the existing domestic automobile market has the defects that new vehicle types are released almost every year due to fast vehicle type updating, if each vehicle type is put into the new production line, the waste and the cost are increased, the requirement on the flexibility of the production line is higher, in addition, the updated vehicle types have a certain occupancy rate, and even if the vehicle types are stopped to be produced, the manufacturer still needs to carry out production corresponding within a certain year limit, although the production quantity is not large, the equipment corresponding to the part of production occupies a large area, and the problem does not have a better solution at present.

Disclosure of Invention

An object of the utility model is to provide a flexible production line to supply production to solve the problem of proposing among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a flexible production line to supply production, includes flexible production line body and constitutes flexible production line's manipulator, resistance welding soldering turret, system controller, upset pallet and control cabinet, flexible production line body includes manipulator, resistance welding soldering turret, system controller, upset pallet and control cabinet, the one end surface of manipulator is provided with locating pin two, steel ball and firm bolt, and the one end of manipulator is through firm bolt fixedly connected with automatic switch dish, locating pin two and steel ball fixed connection are passed through to one side of automatic switch dish, the upset pallet includes intermediate junction platform and pallet supporting seat, the bottom at the upset pallet is installed to the pallet supporting seat, be provided with the touch-sensitive screen on the control cabinet, and the both sides of upset pallet all are provided with auto-lock die clamping cylinder, are used for safe quick effectual anchor clamps of placing.

Preferably, the intermediate junction bench is provided with a locating pin hole and a locating pin I, and the intermediate junction bench passes through locating pin hole and locating pin I and upset pallet fixed connection, the position department that the bottom of upset pallet is located pallet supporting seat top installs electric quick connector, pneumatic valve quick connector and solenoid valve island, and the top of upset pallet is located the lower position department of intermediate junction bench and is provided with the atress board, the atress board is provided with five altogether, one side of pallet supporting seat is provided with upset pallet driving motor, upset pallet driving motor passes through the chain with the upset pallet and rotates and be connected.

Preferably, the safety fence is arranged on the outer sides of the manipulator, the resistance welding tongs, the overturning stand and the control console, the resistance welding tongs and the overturning stand are arranged in two numbers, the two resistance welding tongs and the overturning stand are arranged adjacently, the manipulator and the control console are located between the two overturning stands, and the system controller is located on the outer side of the safety fence.

Preferably, one side of one of the turning stands is provided with a manual power device for placing the assembled fixture on the turning stand.

Preferably, the electric quick connector is provided with a thimble for connecting the clamp and the system controller to realize signal communication between the clamp and other equipment.

Preferably, an air pipe is arranged on the air valve quick connector and used for connecting the clamp air cylinder and the electromagnetic valve.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model is provided with a system controller which is connected with all devices in a wired way and is used for achieving the uniform and efficient control of the whole system, and is also provided with a touch screen which is provided with 36 operating buttons and switches and is used for realizing each operation and abnormal reset in the actual production; different clamps are arranged, when different vehicle types need to be produced, only different clamps need to be switched, and the occupied area of the department is saved by about 1200 square when the system is put into use, and the recycling cost of other equipment is saved by about 38 ten thousand per year.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a front view of the turning stand of the present invention;

fig. 3 is a schematic structural view of the manipulator of the present invention;

FIG. 4 is an enlarged view of area A of FIG. 3;

fig. 5 is a schematic structural view of the manual power device of the present invention;

FIG. 6 is a schematic structural view of the electrical quick connector of the present invention;

FIG. 7 is a schematic structural view of the quick connector for an air valve of the present invention;

in the figure: 1-a manipulator; 2-resistance welding tongs; 3-a system controller; 4-turning over the stand; 5-a touch screen; 6-safety fence; 7-self-locking clamping cylinder; 8-an intermediate connection station; 9-electrical quick connectors; 91-a thimble; 10-gas valve quick connector; 101-trachea; 11-solenoid valve island; 12-stand support seat; 13-overturning stand driving motor; 14-dowel holes; 15-automatic switching disc; 16-a first positioning pin; 17-a second positioning pin; 18-steel balls; 19-a solid bolt; 20-a manual power device; 21-stress board.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides the following technical solutions: a flexible production line aiming at the production of supplies comprises a flexible production line body, a manipulator 1, an electric resistance welding clamp 2, a system controller 3, an overturning stand 4 and a control console which form the flexible production line, wherein the system controller 3 is arranged and is in wired connection with all equipment for achieving unified and efficient control of the whole system, the flexible production line body comprises the manipulator 1, the electric resistance welding clamp 2, the system controller 3, the overturning stand 4 and the control console, a positioning pin II 17, a steel ball 18 and a firm bolt 19 are arranged on the surface of one end of the manipulator 1, an automatic switching disc 15 is fixedly connected to one end of the manipulator 1 through the firm bolt 19, one side of the automatic switching disc 15 is fixedly connected with the steel ball 18 through the positioning pin II 17, the automatic switching disc 15 is connected with the manipulator 1 through twelve special firm bolts 19, the other side of the automatic switching disc 15 is connected with the two positioning pins II 17 and eight steel balls 18 (shown in figure, realize resistance welding tongs's automatic switch-over and transport, upset pallet 4 includes intermediate junction platform 8 and pallet supporting seat 12, pallet supporting seat 12 is installed in the bottom of upset pallet 4, set up two universal bearing on pallet supporting seat 12, be used for supporting upset pallet 4, be provided with touch-sensitive screen 5 on the control cabinet, be set for thirty six operating button and switch on the touch-sensitive screen 5, each operation and the unusual reset in being used for realizing actual production, and the both sides of upset pallet 4 all are provided with auto-lock die clamping cylinder 7, five auto-lock die clamping cylinder 7 of group and two location pinhole 14, be used for realizing fixing with upset pallet 4 location, 4 another sides of upset pallet are smooth steel sheet, can carry out on-the-spot assembly according to actual anchor clamps, be used for safe quick effectual placing anchor clamps.

Further, a positioning pin hole 14 and a positioning pin 16 are arranged on the intermediate connecting table 8, the intermediate connecting table 8 is fixedly connected with the overturning stand 4 through the positioning pin hole 14 and the positioning pin 16, an electric quick connector 9, an air valve quick connector 10 and an electromagnetic valve island 11 are arranged at the position, located above the stand supporting seat 12, at the bottom of the overturning stand 4, two positioning pins 16 (shown in fig. 2) and five groups of self-locking clamping cylinders 7 (shown in fig. 1) are arranged for accurately positioning and fixing the intermediate connecting table 8, 10 electromagnetic valves are arranged on the electromagnetic valve island 11 for controlling the on-off of air intake of the cylinders to clamp and open the cylinders, a stress plate 21 is arranged at the position, located below the intermediate connecting table 8, at the top end of the overturning stand 4, five stress plates 21 are arranged, and an overturning stand driving motor 13 is arranged at one side of the stand 12, supporting being equipped with reduction gears on the upset stand driving motor 13 for the upset of drive stand, upset stand driving motor 13 passes through the chain rotation with upset stand 4 and is connected.

Further, manipulator 1, resistance welding soldering turret 2, the outside of upset pallet 4 and control cabinet is provided with security fence 6, security fence 6 closes all action equipment, be used for preventing personnel from getting into this region when equipment operation and causing the incident, resistance welding soldering turret 2 and upset pallet 4 all are provided with two, and two adjacent settings of resistance welding soldering turret 2 and upset pallet 4, be equipped with 6 soldering turrets on the resistance welding soldering turret 2, it is placed on the soldering turret tray, be used for satisfying different anchor clamps and the accessibility of work piece welding, manipulator 1 and control cabinet are located between two upset pallets 4, system controller 3 is located security fence 6's the outside.

Further, a manual power device 20 is provided at one side of one of the turning stands 4 to place the above assembled jigs on the turning stand 4.

Further, the electrical quick connector 9 is provided with ejector pins 91 for connecting the clamp and the system controller 3, and the electrical quick connector 9 is provided with sixty-four ejector pins 91 (as shown in fig. 6) for connecting the clamp and the system controller, so as to implement signal communication between the clamp and other devices.

Further, an air pipe 101 is arranged on the air valve quick connector 10, and ten groups of air pipes (as shown in fig. 7) are arranged on the air valve quick connector 10 and are used for connecting the clamp cylinder and the electromagnetic valve.

The flexible production line is specifically operated as follows:

assembling and connecting the supplies clamps required to be correspondingly produced with the intermediate connecting table 8 on site according to the actual conditions of different clamps; place the upset pallet 4 through manual transport power device 20 with above anchor clamps that the assembly was accomplished on, the suitable resistance welding tongs 2 of manual operation manipulator 1 transport carries out relevant teaching and debugging, if an angle of pallet can't realize whole welding, just need realize the pallet upset through upset pallet driving motor 13, satisfy the welding requirement, utilize system controller 3 to carry out entire system's electrical debugging, and realize the automatic operation, after the implementation of above step, can carry out conventional production operation, start after producing, manipulator 1 automatic selection and transport resistance welding tongs 2 that have been matched well carry out welding operation, if need produce different models of cars, only need through switching different anchor clamps can.

The flexible production line is put into use, so that the area of land saved by me is about 1200 square, and the recycling cost of other equipment is saved by about 38 ten thousand per year.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A flexible production line for the production of supplies, characterized in that: the flexible production line comprises a flexible production line body, and a manipulator (1), an electric resistance welding tongs (2), a system controller (3), an overturning stand (4) and a control console which form the flexible production line, wherein the flexible production line body comprises the manipulator (1), the electric resistance welding tongs (2), the system controller (3), the overturning stand (4) and the control console, a second positioning pin (17), a steel ball (18) and a firm bolt (19) are arranged on the surface of one end of the manipulator (1), one end of the manipulator (1) is fixedly connected with an automatic switching disc (15) through the firm bolt (19), one side of the automatic switching disc (15) is fixedly connected with the steel ball (18) through the second positioning pin (17), the overturning stand (4) comprises a middle connecting platform (8) and a stand supporting seat (12), and the stand (12) is installed at the bottom of the overturning stand (4), be provided with touch-sensitive screen (5) on the control cabinet, and the both sides of upset pallet (4) all are provided with auto-lock die clamping cylinder (7) for safe quick effectual anchor clamps of placing.

2. A flexible production line for the production of supplies, according to claim 1, characterized in that: be provided with locating pin hole (14) and locating pin (16) on intermediate junction platform (8), and intermediate junction platform (8) pass through locating pin hole (14) and locating pin (16) and upset pallet (4) fixed connection, the position department that the bottom of upset pallet (4) is located pallet supporting seat (12) top installs electric quick connector (9), pneumatic valve quick connector (10) and solenoid valve island (11), and the below position department that the top of upset pallet (4) is located intermediate junction platform (8) is provided with atress board (21), atress board (21) are provided with five altogether, one side of pallet supporting seat (12) is provided with upset pallet driving motor (13), upset pallet driving motor (13) are connected through the chain rotation with upset pallet (4).

3. A flexible production line for the production of supplies, according to claim 1, characterized in that: the outside of manipulator (1), resistance welding tongs (2), upset pallet (4) and control cabinet is provided with security fence (6), resistance welding tongs (2) all are provided with two with upset pallet (4), and two resistance welding tongs (2) and the adjacent setting of upset pallet (4), manipulator (1) and control cabinet are located between two upset pallets (4), system controller (3) are located the outside of security fence (6).

4. A flexible production line for the production of supplies, according to claim 1, characterized in that: and one side of one of the overturning stand (4) is provided with a manual power device (20) which is used for placing the assembled clamp on the overturning stand (4).

5. A flexible production line for the production of supplies, according to claim 2, characterized in that: and the electric quick connector (9) is provided with an ejector pin (91) for connecting the clamp with the system controller (3) to realize signal communication between the clamp and other equipment.

6. A flexible production line for the production of supplies, according to claim 2, characterized in that: and an air pipe (101) is arranged on the air valve quick connector (10) and is used for connecting the clamp air cylinder and the electromagnetic valve.