CN209939776U - a turning machine - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及一种翻转机。The utility model relates to a turning machine.
背景技术Background technique
传统的电机、压缩机等带外壳的大型旋转器件在组装时一般都是卧着摆放组装的,其具有组装不方便、组装强度大、组装效率低和组装操作十分困难等不足;当将大型旋转器件以立着的方式摆放组装时,其虽然方便了组装,但将平放状态的大型旋转器件采用吊车先吊起后再将其摆放至竖立状态的过程需要人工找平衡点、人工对位及其的中间轴或中间转子在摆放的过程中容易发生碰撞,即其的翻转过程需要多名工作人员参与操作,当立着放置后的大型旋转器件一不小心发生侧翻时还容易导致安全事故的发生,其具有使用安全隐患大的问题。Traditional motors, compressors and other large-scale rotating devices with casings are generally assembled lying down during assembly, which has disadvantages such as inconvenient assembly, high assembly strength, low assembly efficiency and very difficult assembly operations; When the rotating device is placed and assembled in a standing manner, although it is convenient to assemble, the process of hoisting a large rotating device in a flat state with a crane and then placing it in an upright state requires manual efforts to find a balance point and manually. The alignment and its intermediate shaft or intermediate rotor are prone to collision during the placement process, that is, the flipping process requires multiple workers to participate in the operation. It is easy to lead to the occurrence of safety accidents, and it has the problem of a big hidden danger in use.
发明内容SUMMARY OF THE INVENTION
本实用新型要解决的技术问题是提供一种翻转机,其的工作台在翻转油缸的驱动下能顺时针翻转90度和逆时针翻转90度,使工件能随工作台的翻转而快捷地完成90度翻转,其的翻转过程无需人工参与操作,其大大降低了工人的劳动强度和降低了企业的劳务成本,使用更加方便。本实用新型是通过以下技术方案来实现的:The technical problem to be solved by the utility model is to provide a turning machine, whose worktable can be turned 90 degrees clockwise and 90 degrees counterclockwise under the drive of the turning oil cylinder, so that the workpiece can be quickly completed with the turning of the worktable. 90-degree flip, the flip process does not require manual operation, which greatly reduces the labor intensity of workers and reduces the labor cost of enterprises, and is more convenient to use. The utility model is achieved through the following technical solutions:
一种翻转机,包括机架,机架的上面设置有工作台,工作台底面的下面设置有翻转支架,机架前后两侧边的上面分别竖向设置有固定板,工作台的一侧设置有锁紧支座,机架的右部内安装有液压站,机架右端的上面竖向设置有限位支杆,翻转支架的前后两侧分别与每块固定板连接有中间轴,每块固定板的右端设置有翻转支撑座,每个翻转支撑座与翻转支架的一端连接有翻转油缸。A flipping machine comprises a frame, a workbench is arranged on the top of the frame, a turning bracket is arranged below the bottom surface of the worktable, a fixing plate is vertically arranged on the upper sides of the front and rear sides of the frame, and one side of the workbench is arranged There is a locking support, a hydraulic station is installed in the right part of the frame, a limit support rod is vertically arranged on the top of the right end of the frame, and the front and rear sides of the flip support are respectively connected with each fixing plate with an intermediate shaft. The right end is provided with a flip support seat, and each flip support seat is connected with one end of the flip bracket with a flip oil cylinder.
作为优选,所述机架中部的上面设置有锁紧油缸,锁紧油缸的一端安装有方形插销。Preferably, a locking oil cylinder is arranged on the upper surface of the middle part of the frame, and a square pin is installed at one end of the locking oil cylinder.
作为优选,所述方形插销的一侧设置有传感器或检测开关,传感器或检测开关用于感应和检测工作台的翻转情况。Preferably, a sensor or a detection switch is provided on one side of the square latch, and the sensor or detection switch is used to sense and detect the overturning of the workbench.
作为优选,所述翻转支架通过中间轴并在翻转油缸的驱动下能向上翻转一定的角度或向下翻转一定的角度,工作台通过翻转支架能向上翻转一定的角度或向下翻转一定的角度。Preferably, the turning bracket can be turned upward or downward by a certain angle through the intermediate shaft and driven by the turning cylinder, and the worktable can be turned upward or downward by a certain angle through the turning bracket.
作为优选,所述一定的角度设置为90度。Preferably, the certain angle is set to 90 degrees.
作为优选,分别与锁紧油缸、翻转油缸及传感器或检测开关进行信号传送设置有控制器或控制系统,控制系统可采用PLC控制系统。Preferably, a controller or a control system is provided for signal transmission with the locking oil cylinder, the turning oil cylinder and the sensor or the detection switch respectively, and the control system can be a PLC control system.
本实用新型的一种翻转机,包括机架、工作台、翻转支架、固定板、锁紧支座、液压站、限位支杆、中间轴、翻转支撑座、翻转油缸、方形插销、锁紧油缸和检测开关。本实用新型首先将待需翻转的工件放置在处于水平放置的工作台的上面,然后利用夹具(夹具的结构已是公知常识,此处不再详细解释)将工件固定在工作台上,其通过在工作台底面的下面设置有翻转支架及在机架的前后两侧边的上面分别竖向设置有固定板,并将每块固定板与翻转支架连接有中间轴及将设置在每块固定板右端的翻转支撑座与翻转支架的端部连接有翻转油缸,当翻转油缸启动向右移动时,端部与翻转油缸连接的翻转支架在翻转油缸的驱动下会向上作翻转运动(即作逆时针翻转),而工作台则随翻转支架的翻转而向上作翻转运动,当传感器感应到工作台向上翻转至90度时,传感器会自动将其感应到的信号发送给控制器或控制系统,控制器或控制系统接收信号后控制锁紧油缸启动运作,锁紧油缸启动时会将方形插销推进锁紧支座内,使其实现能对向上翻转90度的工作台进行定位,以避免其出现翻倒或翻侧的现象,从而确保其使用的安全性,此时,工件随工作台的90度翻转后处于竖立放置的状态;当控制系统向锁紧油缸发送松锁命令时,锁紧油缸会带动方形插销退出锁紧支座,接着,翻转油缸启动向左移动,使端部与翻转油缸连接的翻转支架在翻转油缸的驱动下会向下翻转90度(即顺时针翻转90度),而工作台则随翻转支架的翻转而向下作翻转运动,使工件能随工作台的翻转而回复至水平放置的状态,当工作台在向下复位翻转至接近水平面时,限位支杆的设计能对工作台的向下翻转的角度进行限位,以防止其翻转过度,同时,限位支杆还能对工作台的底面起到支撑的作用,以提高工作台结构的稳定,其实现了能使放置在工作台上面的工件轻松地实现了90度翻转,且其整体结构简单,布局科学合理,其的翻转过程无需人工参与操作,其大大降低了翻转的强度、降低了工人的劳动强度和降低了企业的劳务成本,使用方便、快捷,实用性强。A turning machine of the utility model comprises a frame, a workbench, a turning bracket, a fixing plate, a locking support, a hydraulic station, a limit support rod, an intermediate shaft, a turning support seat, a turning oil cylinder, a square bolt, a locking Cylinder and detection switch. In the present invention, the workpiece to be turned over is firstly placed on the worktable which is placed horizontally, and then the workpiece is fixed on the worktable by means of a clamp (the structure of the clamp is a common knowledge and will not be explained in detail here). Under the bottom surface of the worktable, there is a flipping bracket, and a fixing plate is vertically arranged on the top of the front and rear sides of the frame, and each fixed board is connected to the flipping bracket with an intermediate shaft, and each fixed board is arranged on the fixed board. The flipping support seat on the right end is connected with the end of the flipping bracket with a flipping cylinder. When the flipping cylinder starts to move to the right, the flipping support whose end is connected to the flipping cylinder will flip upwards (that is, counterclockwise) under the drive of the flipping cylinder. When the sensor senses that the table is turned up to 90 degrees, the sensor will automatically send the sensed signal to the controller or control system, the controller Or the control system controls the locking cylinder to start operation after receiving the signal. When the locking cylinder starts, it will push the square pin into the locking support, so that it can position the worktable that is turned up by 90 degrees to prevent it from tipping over. At this time, the workpiece is in an upright state after being turned over 90 degrees with the worktable; when the control system sends the unlocking command to the locking cylinder, the locking cylinder will drive the The square pin exits the locking support, then, the flipping cylinder starts to move to the left, so that the flipping bracket whose end is connected to the flipping cylinder will turn down 90 degrees (that is, 90 degrees clockwise) under the driving of the flipping cylinder. The table moves downward with the overturning of the overturning bracket, so that the workpiece can return to the horizontal state with the overturning of the worktable. The downward turning angle of the worktable is limited to prevent it from overturning. At the same time, the limit rod can also support the bottom surface of the worktable to improve the stability of the worktable structure, which realizes the The workpiece placed on the workbench can be easily turned 90 degrees, and its overall structure is simple, the layout is scientific and reasonable, and the turning process does not require manual operation, which greatly reduces the turning strength, labor intensity and labor intensity. The labor cost of the enterprise is reduced, and the use is convenient, fast and practical.
附图说明Description of drawings
为了易于说明,本实用新型由下述的较佳实施例及附图作以详细描述。For ease of description, the present invention is described in detail by the following preferred embodiments and accompanying drawings.
图1为本实用新型的一种翻转机的立体图。FIG. 1 is a perspective view of a turning machine of the present invention.
图2为本实用新型的一种翻转机的从水平方向逆时针翻90度的运动状态示意图。FIG. 2 is a schematic diagram of the motion state of a turning machine of the present invention, which is turned 90 degrees counterclockwise from the horizontal direction.
图3为本实用新型的一种翻转机的仰视结构图。FIG. 3 is a bottom structural view of a turning machine of the present invention.
具体实施方式Detailed ways
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。附图中给出了本实用新型的较佳实施方式。但是,本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本实用新型的公开内容理解的更加透彻全面。In order to facilitate the understanding of the present utility model, the present utility model will be more fully described below with reference to the related drawings. The preferred embodiments of the present invention are shown in the accompanying drawings. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that a thorough and complete understanding of the present disclosure is provided.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which the present invention belongs.
本实施例中,参照图1至图3所示,本实用新型的一种翻转机,包括机架1,机架1的上面设置有工作台2,工作台2底面的下面设置有翻转支架3,机架1前后两侧边的上面分别竖向设置有固定板4,工作台2的一侧设置有锁紧支座5,机架1的右部内安装有液压站6,机架1右端的上面竖向设置有限位支杆7,翻转支架3的前后两外侧分别与每块固定板4连接有中间轴8,翻转支架3的前后两内侧分别设置有翻转油缸9,每块固定板4的右端设置有翻转支撑座10,每个翻转油缸9的一端与翻转支架3连接,每个翻转油缸9的另一端与与之同侧的翻转支撑座10连接。In this embodiment, as shown in FIGS. 1 to 3 , a turning machine of the present invention includes a
在其中一实施例中,所述机架1中部的上面设置有锁紧油缸11,锁紧油缸11的一端安装有方形插销12。In one embodiment, a
在其中一实施例中,所述方形插销12的一侧设置有传感器或检测开关(未图示)。In one embodiment, a sensor or a detection switch (not shown) is provided on one side of the
在其中一实施例中,所述翻转支架3通过中间轴8并在翻转油缸9的驱动下能向上翻转一定的角度或向下翻转一定的角度,工作台2通过翻转支架3能向上翻转一定的角度或向下翻转一定的角度。In one embodiment, the turning
在其中一实施例中,所述一定的角度设置为90度。In one embodiment, the certain angle is set to 90 degrees.
在其中一实施例中,该翻转机的操作原理为:首先将待需翻转的工件放置在处于水平放置的工作台2的上面,然后利用夹具将工件固定在工作台2的上面,其通过在工作台2底面的下面设置有翻转支架3及在机架1的前后两侧边的上面分别竖向设置有固定板4,并将每块固定板4与翻转支架3连接有中间轴8及将设置在每块固定板4右端的翻转支撑座10与翻转支架3的端部连接有翻转油缸9;当翻转油缸9启动并向右移动时,端部与翻转油缸9连接的翻转支架3在翻转油缸9的驱动下会向上作翻转运动(即作逆时针旋转),而工作台2则能随翻转支架3的翻转而向上作翻转运动,当传感器感应到工作台2向上翻转至90度角时,传感器会自动将其感应到的信号发送给控制器或控制系统,控制器或控制系统接收信号后会控制锁紧油缸11启动运作,锁紧油缸11启动时会驱动与之连接的方形插销12插进锁紧支座5内,使其实现能对向上翻转90度的工作台2进行定位,以避免工作台2出现翻倒或翻侧的现象,从而确保其使用的安全性,此时,工件随工作台2的90度翻转后处于竖立放置的状态;当控制系统向锁紧油缸11发送松锁命令时,锁紧油缸11会带动方形插锁12退出锁紧支座5,接着,翻转油缸9启动并向左移动,使端部与翻转油缸9连接的翻转支架3在翻转油缸9的驱动下会向下翻转90度(即顺时针翻转90度),而工作台2则随翻转支架3的翻转而自动向下作翻转运动,使工件能随工作台2的翻转而回复至水平放置的状态,当工作台2在向下复位翻转至接近水平面时,限位支杆7的设计能对工作台2向下翻转的角度进行限位,以防止其翻转过度,同时,限位支杆7还能对工作台2的底面起到支撑的作用,以提高工作台2结构的稳固度,其使放置在工作台2上面的工件能轻松地实现90度翻转,且其整体结构简单,布局科学合理,其在翻转的过程无需人工参与操作,其大大降低了工人的劳动强度和降低了企业的劳务成本,使用更加方便、快捷,实用性强。In one of the embodiments, the operation principle of the turning machine is as follows: firstly, the workpiece to be turned is placed on the
本实用新型的一种翻转机,包括机架、工作台、翻转支架、固定板、锁紧支座、液压站、限位支杆、中间轴、翻转支撑座、翻转油缸、方形插销、锁紧油缸和检测开关。本实用新型的工作台在翻转油缸的驱动下实现能顺时针翻转90度和逆时针翻转90度,使放置在工作台上面的工件能随工作台的翻转而轻松且快捷地完成90度翻转;当工作台向上翻转90度后,锁紧油缸能推动方形插销插进设置在工作台一侧的锁紧支座内,以实现能对向上90度翻转后的工作台进行定位,其使用安全系数高,其有效地避免了工作台因出现翻侧而导致安全事故发生的问题;而限位支杆能对向下翻转的工作台进行限位,以使其翻转过度的同时,其还能对工件台的底面起到支撑的作用,其的翻转过程无需人工参与操作,其实现了能降低了工人的劳动强度和降低了企业的劳务成本,使用更加方便,其解决了传统采用吊车对带外壳的大型旋转器件进行翻转的操作方式导致其需要人工找平衡点、人工对位及其在翻转的过程因容易发生碰伤而造成损坏的问题。A turning machine of the utility model comprises a frame, a workbench, a turning bracket, a fixing plate, a locking support, a hydraulic station, a limit support rod, an intermediate shaft, a turning support seat, a turning oil cylinder, a square bolt, a locking Cylinder and detection switch. The worktable of the utility model can be turned 90 degrees clockwise and 90 degrees counterclockwise under the driving of the turning oil cylinder, so that the workpieces placed on the worktable can easily and quickly complete the 90-degree turning with the turning of the worktable; When the worktable is turned up 90 degrees, the locking oil cylinder can push the square pin into the locking support set on one side of the worktable, so as to realize the positioning of the worktable after it is turned up by 90 degrees, and its safety factor is used. High, which effectively avoids the problem of safety accidents caused by the overturning of the worktable; and the limit rod can limit the downturned worktable, so that it can be overturned and at the same time, it can also The bottom surface of the workpiece table plays a supporting role, and its turning process does not require manual operation, which can reduce the labor intensity of workers and reduce the labor cost of enterprises, and is more convenient to use, which solves the traditional use of cranes. The operation method of flipping the large-scale rotating device leads to the problem that it needs to manually find the balance point, manually align and damage it due to bumps during the flipping process.
上述实施例,只是本实用新型的一个实例,并不是用来限制本实用新型的实施与权利范围,凡与本实用新型权利要求所述原理和基本结构相同或等同的,均在本实用新型保护范围内。The above-mentioned embodiment is only an example of the present utility model, and is not intended to limit the implementation of the present utility model and the scope of the rights. All the principles and basic structures described in the claims of the present utility model are identical or equivalent to those described in the claims of the present utility model. within the range.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111703361A (en) * | 2020-07-03 | 2020-09-25 | 中国电子科技集团公司第十四研究所 | A manual mechanical limit device |
| CN112520308A (en) * | 2020-12-22 | 2021-03-19 | 天水锻压机床(集团)有限公司 | Online steel plate overturning roller way scratch preventing system |
| CN117945118A (en) * | 2023-11-29 | 2024-04-30 | 安徽科达机电股份有限公司 | Double-opening concrete body turning machine and turning method thereof |
| CN118618849A (en) * | 2024-08-12 | 2024-09-10 | 江苏东方成套设备制造集团有限公司 | A motion mechanism of a flip machine |
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2019
- 2019-02-19 CN CN201920207989.1U patent/CN209939776U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111703361A (en) * | 2020-07-03 | 2020-09-25 | 中国电子科技集团公司第十四研究所 | A manual mechanical limit device |
| CN112520308A (en) * | 2020-12-22 | 2021-03-19 | 天水锻压机床(集团)有限公司 | Online steel plate overturning roller way scratch preventing system |
| CN117945118A (en) * | 2023-11-29 | 2024-04-30 | 安徽科达机电股份有限公司 | Double-opening concrete body turning machine and turning method thereof |
| CN118618849A (en) * | 2024-08-12 | 2024-09-10 | 江苏东方成套设备制造集团有限公司 | A motion mechanism of a flip machine |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A type of flipper Effective date of registration: 20230629 Granted publication date: 20200114 Pledgee: Ping An Bank Co.,Ltd. Dongguan Branch Pledgor: DONGGUAN NICE MACHINE MANUFACTURING Co.,Ltd. Registration number: Y2023980046754 |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20200114 |