CN212442627U - Aluminum bar peeling device integrated on extruder - Google Patents
Aluminum bar peeling device integrated on extruder Download PDFInfo
- Publication number
- CN212442627U CN212442627U CN202020130227.9U CN202020130227U CN212442627U CN 212442627 U CN212442627 U CN 212442627U CN 202020130227 U CN202020130227 U CN 202020130227U CN 212442627 U CN212442627 U CN 212442627U
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- Prior art keywords
- extrusion
- aluminum bar
- main shaft
- peeling
- cylinder
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 120
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 117
- 238000001125 extrusion Methods 0.000 claims abstract description 124
- 239000004411 aluminium Substances 0.000 claims abstract description 52
- 230000008093 supporting effect Effects 0.000 claims abstract description 22
- 238000012545 processing Methods 0.000 abstract description 7
- 230000003647 oxidation Effects 0.000 abstract description 2
- 238000007254 oxidation reaction Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 13
- 238000005516 engineering process Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- -1 aluminum ions Chemical class 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 230000001976 improved effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Extrusion Of Metal (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The utility model discloses an integrated aluminium bar device of skinning on extruder, its characterized in that: an ingot feeder and a peeler are arranged between the extrusion main shaft and the extrusion cylinder, a support shaft is arranged on the peeler and is arranged on one side of the ingot feeder, a support rotating plate is arranged on the support shaft and can be turned upwards, and a peeling knife and a gasket are respectively arranged on the support rotating plate; the ingot feeder can move up and down and is provided with an aluminum bar groove and an aluminum bar; the left end of the aluminum bar is provided with an extrusion main shaft, the right end of the aluminum bar is provided with a peeling knife, the extrusion main cylinder drives the extrusion main shaft to move rightwards and pushes the aluminum bar to be peeled by the peeling knife and enter the extrusion cylinder, and the extrusion main shaft retreats from the extrusion cylinder inwards to exit the peeling machine; the supporting rotating plate is provided with an upward gasket, the supporting rotating plate is provided with a downward peeling knife, and the extrusion spindle pushes the gasket to enter the extrusion cylinder and pushes the peeling aluminum bar to extrude. The device saves space and energy, does not generate secondary oxidation and pollution, has simple processing and improves the product quality.
Description
Technical Field
The utility model belongs to the technical field of the aluminium bar processing, a to the production aluminium bar technique of skinning and carrying out the extrusion, specifically speaking relates to an aluminium bar device of skinning of integrated on extruder.
Background
The aluminum extrusion product is widely applied to the fields of automobiles, electronic appliances, printing consumables, aerospace and the like, the quality requirement of the aluminum extrusion product is higher and higher, the quality of an aluminum rod plays a decisive role, the requirement in the extrusion process of the aluminum rod is higher, product impurities are one of the reasons for causing the poor quality of the aluminum extrusion product, oxide skin, microcracks and dust on the surface of the aluminum rod serving as raw materials are main factors for causing the product impurities, therefore, the processing technology of the aluminum rod used for producing the high-quality product is that before the extrusion production, the oxide skin, the microcracks and the dust on the outer surface of the aluminum rod are stripped together, namely, the oxide skin and the microcracks on the surface layer of the aluminum rod are removed, and the quality and the cleanness of the aluminum rod used for production are ensured.
However, the existing aluminum bar peeling machine usually adopts an annular knife to peel under the driving of a hydraulic oil cylinder, the processing procedures are various, and the vaporized aluminum ions are not purified while peeling is carried out by adopting a chemical method, so that certain pollution is caused to air.
Currently, most domestic extruders adopt a method of turning and peeling the surface of an aluminum bar before extrusion, an additional set of turning or peeling device is required, the two processing methods can be used for completely processing the surface of the bar, the additional devices occupy space for extrusion, secondary transfer is required, the automation degree is low, a large amount of electric energy is consumed, secondary aluminum bar pollution is easily caused, and the quality of subsequent extrusion products is influenced; how to design the surface of the aluminum bar after peeling to be smooth is beneficial to removing air of the aluminum bar in the ingot containing cylinder, product quality is improved, the peeling of the aluminum bar can be completed, and the extrusion processing technology is realized, which becomes the problem to be solved at present.
Disclosure of Invention
The utility model discloses the problem that solves is that current aluminium bar carries out before the extrusion process, need carry out the aluminium bar surface and carry out the wagon and the manufacturing procedure of skinning, need additionally to increase processingequipment, need increase the transport in the two sets of course of working, cause secondary aluminium bar to pollute, consume a large amount of electric energy, the cost of labor, influence product quality, an integrated aluminium bar device of skinning on the extruder is provided, save space and the energy, and the aluminium bar technology of skinning that can not take place secondary oxidation and pollution, make aluminium bar processing technology simple, integrated aluminium bar is skinned, the extrusion process, improve product quality.
In order to solve the technical problem, the utility model discloses a technical scheme is: the utility model provides an integrated aluminium bar device of skinning on extruder, includes extrusion main cylinder and extrusion main shaft, recipient, its characterized in that: an ingot feeder and a peeler are arranged between the extrusion main shaft and the extrusion cylinder, the ingot feeder is arranged at one end of the extrusion main shaft, the peeler is arranged between the ingot feeder and the extrusion cylinder, a supporting shaft is arranged on the peeler and is arranged on one side of the ingot feeder, a supporting rotating plate is arranged on the supporting shaft and can be turned over up and down, and a peeling knife and a gasket are respectively arranged on the supporting rotating plate;
the ingot feeder can move up and down, an aluminum bar groove is formed in the ingot feeder, and an aluminum bar is arranged in the aluminum bar groove;
the left end of the aluminum bar is an extrusion main shaft, the right end of the aluminum bar is a skinning knife, the extrusion main shaft, the aluminum bar, the skinning knife and the extrusion cylinder are concentric and share a center line, the extrusion main cylinder drives the extrusion main shaft to move rightwards, the extrusion main shaft pushes the aluminum bar to skin through the skinning knife and enter the extrusion cylinder, and the extrusion main shaft retreats out of the skinning machine from the interior of the extrusion cylinder;
the supporting rotating plate is provided with an upward gasket, the supporting rotating plate is provided with a downward peeling knife, the left end of the extrusion cylinder is provided with the gasket, the extrusion main shaft, the gasket, the aluminum bar and the extrusion cylinder share a common central line concentrically, and the extrusion main shaft pushes the gasket to enter the extrusion cylinder and pushes the peeling aluminum bar to extrude.
Preferably, the peeling knife is an annular peeling knife, and peeling is completed when the aluminum bar passes through the annular peeling knife.
Preferably, the diameter of the gasket is smaller than the barrel diameter of the extrusion barrel.
The utility model has the advantages and positive effects that:
1. the utility model discloses integrated aluminium bar peeling device on extruder is owing to adopt to set up between extrusion main shaft and recipient and supply the spindle ware, the peeler, accomplish the process of skinning of aluminium bar before realizing the extrusion, the aluminium bar comes out directly to supplying in the spindle ware from the heating furnace, but supply spindle ware rising movement to skinning knife limit, make the extrusion main shaft simultaneously, the aluminium bar, the skinning knife, the recipient is concentric and is the central line altogether, the extrusion main cylinder drives the extrusion main shaft and moves right and promote the aluminium bar and skin and send into the recipient through the skinning knife, finished product aluminium bar gets into the extruder, synchronous waste recovery, can whole realization automation, improve work efficiency and reduce the labour cost again.
2. The utility model discloses integrated aluminium bar device of skinning on extruder is because the annular skinning knife that adopts on the peeler, because the extrusion main shaft promotes the aluminium bar right, make in the aluminium bar gets into annular skinning knife, the extrusion main shaft promotes the aluminium bar right and passes through skinning knife until the aluminium bar, skin according to the technological requirement, because annular skinning knife diameter is less than aluminium bar 1.5~2mm, aluminium bar surface 1.5~2mm is peeled off, the smoothness of the back surface of skinning is high, the loop phenomenon can not appear again, there is not the bubble phenomenon during the extrusion, and with the oxide layer on aluminium bar surface, impurity, the segregation layer is got rid of totally, the aluminium bar of skinning like this falls into the extrusion cylinder and carries out the extrusion process, can prolong the mould life of extruder, improve extrusion section bar precision yield and product percent of pass.
2. The utility model discloses the aluminium bar peeling device integrated on extruder because install the back shaft on the peeler, through installing two piece at least support changers on the back shaft, support changers can rotate along the back shaft, support changers and install skinning knife and gasket respectively can and can overturn from top to bottom, when skinning knife upwards on the support changers, the right-hand member of aluminium bar is skinning knife, extrusion main shaft, aluminium bar, skinning knife, recipient concentric common center line, extrusion main shaft promotes the aluminium bar and skins through skinning knife and gets into the recipient; the skinning knife overturns downwards on the supporting rotating plate, the gasket overturns upwards on the supporting rotating plate, the extrusion main shaft pushes the gasket to enter the extrusion cylinder and push the skinning aluminum bar to extrude, the gasket plays a role in blocking the skinning aluminum bar to completely extrude in the extrusion cylinder, and the extrusion effect is better.
3. The utility model discloses integrated aluminium bar device of skinning on extruder is owing to adopt the aluminium bar directly to get into the peeler and skin and get into the recipient again and carry out the extrusion process, realize the aluminium bar ejection of compact of skinning direct with the connection process of extruder, save artifical transport time, avoid secondary pollution, the aluminium bar surface is smooth after skinning, no dust is pollution-free, be favorable to the air of aluminium bar in flourishing spindle section of thick bamboo to get rid of, improve product quality, and hand over, connect the material time to shorten, discharge mechanism conveniently realizes being connected with the extruder.
4. The utility model discloses the integrated aluminium bar device of skinning on the extruder is owing to adopt integrated form device, and collection aluminium bar device of skinning is as an organic whole with the extruder, avoids the extruder to need additionally to increase one set of car skin or the device of skinning, has solved that extra device is crowded to account for the space, still needs the secondary to transport, and problem that degree of automation is low reduces and consumes a large amount of electric energy and cost of labor.
Drawings
Fig. 1 is a schematic structural view of an aluminum bar peeling device integrated on an extruder of the present invention.
The method comprises the following steps of 1-extrusion main cylinder, 2-extrusion main shaft, 3-ingot feeder, 4-aluminum rod groove, 5-aluminum rod, 6-peeling knife, 7-extrusion cylinder, 8-peeling machine, 9-supporting rotating plate, 10-gasket and 11-supporting shaft.
Detailed Description
For a better understanding of the present invention, the present invention will be further described below with reference to specific embodiments.
Referring to fig. 1, the utility model provides an aluminium bar 5 peeling device integrated on extruder. On 5 extruder beds of aluminium bar, including extrusion main cylinder 1, extrusion main shaft 2, recipient 7, install extrusion main shaft 2 on one end extrusion main cylinder 1 of extruder bed, extrusion main cylinder 1 drives extrusion main shaft 2 and moves about, and other end recipient 7 can move about on the extruder bed.
Install between extrusion main cylinder 1 and extrusion main shaft 2 and recipient 7 and supply spindle ware 3, peeler 8, the one end installation of extrusion main shaft 2 supplies spindle ware 3, supply spindle ware 3 can rise, the decline removes, supply to set up 5 grooves 4 of aluminium bar on the spindle ware 3, aluminium bar 5 has been placed in 5 grooves 4 of aluminium bar, the supply spindle ware 3 that aluminium bar 5 has been placed in 5 grooves 4 of aluminium bar just rises to extrusion main shaft 2 limit, aluminium bar 5 and extrusion main shaft 2 concentric common centerline, when aluminium bar 5 was carried away by the propelling movement, supply spindle ware 3 when 5 grooves 4 of aluminium bar are the dead slot just descends to supply spindle department to wait to install aluminium bar 5.
Supply to set up peeler 8 between spindle ware 3 and recipient 7, be provided with back shaft 11 on the peeler 8, back shaft 11 installs the one side on supplying spindle ware 3, the installation supports the commentaries on classics board on the back shaft 11, it rotates along with back shaft 11 to support the commentaries on classics board, it can set up two to support the commentaries on classics board, install skinning knife 6 and gasket 10 on every piece support commentaries on classics board respectively, skinning knife 6 and gasket 10 are installed respectively and can overturn from top to bottom when rotating along with back shaft 11 on supporting the commentaries on classics board, it can upwards overturn skinning knife 6 to support the commentaries on classics board, but support the commentaries on classics board gasket.
When the peeling knife 6 is turned upwards by the supporting rotating plate on the supporting shaft 11, the gasket 10 on the supporting rotating plate is turned downwards, the left end of the aluminum bar 5 is the extrusion main shaft 2, the right end of the aluminum bar 5 is the peeling knife 6, the extrusion main shaft 2, the aluminum bar 5, the peeling knife 6 and the extrusion cylinder 7 are concentric and share the center line, the extrusion main shaft 1 drives the extrusion main shaft 2 to move rightwards, the extrusion main shaft 2 pushes the aluminum bar 5 to be peeled through the peeling knife 6 and enter the extrusion cylinder 7, the peeling knife 6 adopts the annular peeling knife 6, the aluminum bar 5 finishes peeling when passing through the annular peeling knife 6, the extrusion main shaft 2 pushes the aluminum bar 5 to enter the extrusion cylinder 7, the diameter of the extrusion main shaft 2 and the peeled aluminum bar 5 is smaller than that of the extrusion cylinder 7, and the extrusion main shaft 2 is withdrawn backwards from the extrusion cylinder 7 and exits the peeling machine 8; support on the commentaries on classics board skinning knife 6 upset when downwards support on the commentaries on classics board gasket 10 upset upwards, the left end of recipient 7 is gasket 10, gasket 10 is less than the diameter of recipient 7 for the diameter, extrusion main shaft 2, gasket 10, aluminium bar 5, the concentric line of sharing of recipient 7, extrusion main shaft 2 promotes gasket 10 and gets into in the recipient 7 and promotes aluminium bar 5 of skinning and extrude, extrusion completion extrusion main shaft 2 backs and withdraws from recipient 7, gasket 10 falls.
The working process of the aluminum bar 5 peeling device integrated on the extruder comprises the steps that after being heated by a heating furnace, an aluminum bar 5 is placed into an aluminum bar 5 groove 4 of an ingot feeder 3, the ingot feeder 3 ascends, a peeling knife 6 is installed on the left side of the center of an extrusion cylinder 7, the peeling knife 6 moves, the aluminum bar 5 in the aluminum bar 5 groove 4 of the ingot feeder 3 ascends to the left side of the peeling knife 6 at the same time, at the moment, an extrusion main shaft 2, the aluminum bar 5, the peeling knife 6 and the extrusion cylinder 7 are concentric and share a central line, an extrusion main cylinder 1 is driven to move to the right of the extrusion main shaft 2, the aluminum bar 5 is pushed to pass through the peeling knife 6, the extrusion main shaft 2 partially retreats, the ingot feeder 3 descends, a supporting rotating plate drives a gasket 10 to overturn and ascend, the supporting rotating plate drives the peeling knife 6 to turn downwards, the gasket 10 and the peeling knife 6 exchange positions, the extrusion main shaft 2, the gasket 10, the aluminum bar 5 and the extrusion cylinder 7 are concentric and share the center line at the moment, the extrusion main shaft 2 moves rightwards, the gasket 10 is pushed to enter the extrusion cylinder 7, and the extrusion of the aluminum bar 5 is started.
The embodiments of the present invention have been described in detail, but the description is only for the preferred embodiments of the present invention and should not be construed as limiting the scope of the present invention. All equivalent changes and modifications made within the scope of the present invention should be covered by the present patent.
Claims (3)
1. The utility model provides an integrated aluminium bar device of skinning on extruder, includes extrusion main cylinder and extrusion main shaft, recipient, its characterized in that: an ingot feeder and a peeler are arranged between the extrusion main shaft and the extrusion cylinder, the ingot feeder is arranged at one end of the extrusion main shaft, the peeler is arranged between the ingot feeder and the extrusion cylinder, a supporting shaft is arranged on the peeler and is arranged on one side of the ingot feeder, a supporting rotating plate is arranged on the supporting shaft and can be turned over up and down, and a peeling knife and a gasket are respectively arranged on the supporting rotating plate;
the ingot feeder can move up and down, an aluminum bar groove is formed in the ingot feeder, and an aluminum bar is arranged in the aluminum bar groove;
the left end of the aluminum bar is an extrusion main shaft, the right end of the aluminum bar is a skinning knife, the extrusion main shaft, the aluminum bar, the skinning knife and the extrusion cylinder are concentric and share a center line, the extrusion main cylinder drives the extrusion main shaft to move rightwards, the extrusion main shaft pushes the aluminum bar to skin through the skinning knife and enter the extrusion cylinder, and the extrusion main shaft retreats out of the skinning machine from the interior of the extrusion cylinder;
the supporting rotating plate is provided with an upward gasket, the supporting rotating plate is provided with a downward peeling knife, the left end of the extrusion cylinder is provided with the gasket, the extrusion main shaft, the gasket, the aluminum bar and the extrusion cylinder share a common central line concentrically, and the extrusion main shaft pushes the gasket to enter the extrusion cylinder and pushes the peeling aluminum bar to extrude.
2. An extruder-integrated aluminum bar peeling apparatus as set forth in claim 1, wherein: the peeling knife is an annular peeling knife, and peeling is completed when the aluminum bar passes through the annular peeling knife.
3. An extruder-integrated aluminum bar peeling apparatus as set forth in claim 1, wherein: the diameter of the gasket is smaller than the diameter of the extrusion container.
Priority Applications (1)
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CN202020130227.9U CN212442627U (en) | 2020-01-20 | 2020-01-20 | Aluminum bar peeling device integrated on extruder |
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CN202020130227.9U CN212442627U (en) | 2020-01-20 | 2020-01-20 | Aluminum bar peeling device integrated on extruder |
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CN202020130227.9U Expired - Fee Related CN212442627U (en) | 2020-01-20 | 2020-01-20 | Aluminum bar peeling device integrated on extruder |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111167874A (en) * | 2020-01-20 | 2020-05-19 | 安陆火凤凰铝材有限责任公司 | Aluminum bar peeling device integrated on extruder |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111167874A (en) * | 2020-01-20 | 2020-05-19 | 安陆火凤凰铝材有限责任公司 | Aluminum bar peeling device integrated on extruder |
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GR01 | Patent grant | ||
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210202 |
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CF01 | Termination of patent right due to non-payment of annual fee |