CN221089710U - Mattress hot pressing forming machine - Google Patents

Mattress hot pressing forming machine Download PDF

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Publication number
CN221089710U
CN221089710U CN202322316063.5U CN202322316063U CN221089710U CN 221089710 U CN221089710 U CN 221089710U CN 202322316063 U CN202322316063 U CN 202322316063U CN 221089710 U CN221089710 U CN 221089710U
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China
Prior art keywords
hot pressing
pressing plate
workbench
hot
mattress
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CN202322316063.5U
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Chinese (zh)
Inventor
杜向阳
杜昊坤
杜艳灵
田建华
曹力铭
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Henan Mengzhiyuan Furniture Co ltd
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Henan Mengzhiyuan Furniture Co ltd
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Abstract

The utility model relates to a mattress hot-pressing shaping machine, which comprises a workbench, wherein a movable stand is arranged above the workbench through a driving mechanism, a first hot pressing plate and a second hot pressing plate are respectively arranged on two sides of the upper surface of the movable stand, and the driving mechanism is used for driving the movable stand to move along the length direction of the workbench; the lateral part of workstation is equipped with elevating system, and the top of removal frame platform is provided with the third hot pressboard through elevating system, and elevating system is used for driving the lifting of third hot pressboard and removes. According to the utility model, the driving mechanism works to drive the movable stand to move left and right in a reciprocating manner, so that the first hot pressing plate and the second hot pressing plate are driven to move and switch to be aligned with the third hot pressing plate, double-station feeding, hot pressing and discharging work is realized, the waiting time between hot pressing processing on two sides is shortened, the efficiency of hot pressing forming processing of a mattress is improved, through double-station alternate use, mattress finished products and raw materials can be shunted on two sides of the workbench, excessive accumulation is avoided, transportation is convenient, and on-site maintenance and management are convenient.

Description

Mattress hot pressing forming machine
Technical Field
The utility model relates to the technical field of mattress production, in particular to a mattress hot-pressing shaping machine.
Background
The hot press forming process of mattress is a processing method for heating and softening mattress raw materials through a hot press and applying pressure to form the mattress raw materials into required shapes and structures, and the mattress materials are pressed into mattress products with fixed shapes and densities mainly through the action of high temperature and high pressure in the processing process.
In the prior art, a part of hot press is usually provided with a single hot press station, and during hot press processing, firstly, a processed product in the hot press is required to be taken out, and then, raw materials to be processed are put on the hot press for hot press processing.
However, the process of putting the raw materials to be processed after taking down the finished product consumes long time, so that the intermittent time of the two hot pressing processes is long, the hot pressing processing efficiency of the mattress is reduced, and secondly, the single-station processing easily causes a large number of mattress finished products and raw materials to be piled up around stations, which is not beneficial to field management.
Disclosure of utility model
The utility model aims to provide a mattress hot-pressing shaping machine with double stations and high processing efficiency, which effectively solves the problems in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions.
The mattress hot-pressing shaping machine comprises a workbench, wherein a movable stand is arranged above the workbench through a driving mechanism, a first hot pressing plate and a second hot pressing plate are respectively arranged on two sides of the upper surface of the movable stand, and the driving mechanism is used for driving the movable stand to move along the length direction of the workbench; the side part of the workbench is provided with a lifting mechanism, a third hot pressing plate is arranged above the movable stand through the lifting mechanism, and the lifting mechanism is used for driving the third hot pressing plate to move in a lifting manner; and heating devices for heating are arranged in the first hot pressing plate, the second hot pressing plate and the third hot pressing plate.
Therefore, the driving mechanism works to drive the movable stand to move left and right in a reciprocating manner, so that the first hot pressing plate and the second hot pressing plate are driven to move and switch to be aligned with the third hot pressing plate, double-station feeding, hot pressing and discharging work is realized, waiting time between hot pressing machining on two sides is shortened, and efficiency of hot pressing forming machining of the mattress is improved. Through duplex position alternate use, mattress finished product and raw materials can be shunted and placed in the both sides of workstation, avoid excessively piling up, conveniently transport, and be convenient for on-the-spot maintenance management.
Further, the driving mechanism comprises a threaded rod, a nut seat and a driving motor, and the upper surface of the workbench is provided with a guide groove extending along the length direction of the workbench; the threaded rod is rotatably arranged in the guide groove, the driving motor is fixed at the side part of the workbench, and an output shaft of the driving motor is fixedly connected with one end of the threaded rod; the nut seat is sleeved outside the threaded rod, the nut seat is arranged in the guide groove in a limiting mode, and the upper end portion of the nut seat is fixedly connected with the lower surface of the movable stand.
Through driving motor work, its output shaft can drive the threaded rod and rotate, and pivoted threaded rod can mesh drive nut seat and slide in the guide slot, and drive threaded rod forward and backward rotation through driving motor, can drive nut seat reciprocating motion in the guide slot, and then drive and remove the frame platform reciprocating motion, provide the actuating effect for first hot pressing board and the removal of second hot pressing board are switched.
Further, guide rails extending along the length direction of the workbench are respectively arranged on two sides of the guide groove on the upper surface of the workbench, mounting grooves are formed in the two guide rails, and rollers are arranged in the mounting grooves at intervals along the length direction of the workbench; limiting grooves are respectively formed on the lower surface of the movable stand and correspond to the positions of the two guide rails, and the rollers are correspondingly matched and clamped in the limiting grooves.
Because the gyro wheel card is gone into in the spacing inslot of movable rack platform bottom, provides firm support for movable rack platform, when movable rack platform removed, the gyro wheel can take place to roll with spacing inslot wall friction, plays spacing guide effect to movable rack platform, guarantees the smooth and easy smoothness of movable rack platform's removal process.
Further, the lifting mechanism comprises a vertical frame, a top frame and a hydraulic cylinder; the vertical frame is fixed on the side part of the workbench, the top frame is fixed on the top of the vertical frame, and the hydraulic cylinder is vertically fixed on the lower surface of the top frame; the third hot pressing plate is arranged on the end part of the telescopic rod of the hydraulic cylinder.
The expansion rod of the hydraulic cylinder stretches to drive the third hot pressing plate to move downwards, power is provided for the downward pressing of the third hot pressing plate, and the expansion rod retracts to drive the third hot pressing plate to move upwards to reset, so that the degree of automation is high.
Furthermore, guide rods are vertically fixed on the upper surface of the third hot pressing plate at two sides of the telescopic rod respectively, and vertically through guide holes are formed in positions, corresponding to the two guide rods, of the top frame respectively; the guide rod correspondingly slides through the guide hole and extends to the upper part of the top frame.
In the process that the hydraulic cylinder drives the third hot pressing plate to lift, the guide rod can be driven to synchronously lift and move in the guide hole, so that the lifting process of the third hot pressing plate is ensured to be stable and smooth enough.
Further, the heating device comprises a heating pipe; the first hot pressing plate, the second hot pressing plate and the third hot pressing plate are respectively provided with an inner cavity, and heating pipes are respectively and uniformly distributed in the inner cavities.
Through heating pipe work, can heat first hot pressing board, second hot pressing board and third hot pressing board, be convenient for carry out hot pressing processing after first hot pressing board, second hot pressing board and third hot pressing board are heated, secondly with heating pipe equipartition in the inner chamber, guarantee that each position on first hot pressing board, second hot pressing board and the third hot pressing board is pressed evenly, improve the quality of hot briquetting processing.
Compared with the prior art, the utility model has the following beneficial effects.
1. According to the utility model, the driving mechanism works to drive the movable stand to move left and right in a reciprocating manner, so that the first hot pressing plate and the second hot pressing plate are driven to move and switch to be aligned with the third hot pressing plate, the double-station feeding, hot pressing and discharging work is realized, the waiting time between hot pressing processing on two sides is shortened, and the efficiency of hot pressing forming processing of the mattress is improved.
2. According to the utility model, through double-station alternate use, mattress finished products and raw materials can be distributed and placed on two sides of the workbench, excessive accumulation is avoided, transportation is convenient, and on-site maintenance and management are convenient.
Drawings
FIG. 1 is a schematic perspective view of the whole structure of the present utility model;
FIG. 2 is a second perspective view of the overall structure of the present utility model;
FIG. 3 is a schematic view of a partial structure of the upper surface of the table according to the present utility model;
FIG. 4 is a schematic view of a partial structure of the lower surface of the mobile stand according to the present utility model;
FIG. 5 is a schematic view in partial cross-section of the whole body of the present utility model;
fig. 6 is a schematic cross-sectional view of a first hot platen, a second hot platen and a third hot platen according to the present utility model.
In the figure: 1. a work table; 2. a driving mechanism; 21. a guide groove; 22. a threaded rod; 23. a nut seat; 24. a driving motor; 3. moving the stand; 31. a guide rail; 32. a mounting groove; 33. a roller; 34. a limit groove; 4. a first hot platen; 5. a second hot platen; 6. a lifting mechanism; 61. a vertical frame; 62. a top frame; 63. a hydraulic cylinder; 631. a telescopic rod; 7. a third hot press plate; 71. a guide hole; 72. a guide rod; 8. a heating device; 81. an inner cavity; 82. and heating the pipe.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-6, the hot press forming machine for mattresses provided by the utility model comprises a workbench 1, wherein a movable stand 3 is arranged above the workbench 1 through a driving mechanism 2, a first hot press plate 4 and a second hot press plate 5 are respectively arranged on two sides of the upper surface of the movable stand 3, and the driving mechanism 2 is used for driving the movable stand 3 to move along the length direction of the workbench 1; the side part of the workbench 1 is provided with a lifting mechanism 6, a third hot pressing plate 7 is arranged above the movable stand 3 through the lifting mechanism 6, and the lifting mechanism 6 is used for driving the third hot pressing plate 7 to lift and move; heating devices 8 for heating are arranged in the first hot pressing plate 4, the second hot pressing plate 5 and the third hot pressing plate 7.
When the mattress hot-press forming device is used for hot-press forming a mattress, firstly, raw materials are placed on a first hot-press plate 4, a driving mechanism 2 works to drive a movable stand 3 to move towards one side of a second hot-press plate 5 until the first hot-press plate 4 is aligned with a third hot-press plate 7, at the moment, the second hot-press plate 5 stretches out from the side part of a workbench 1, mattress raw materials can be fed onto the second hot-press plate 5, then, a lifting mechanism 6 works to drive the third hot-press plate 7 to press down to be matched with the first hot-press plate 4, a heating device 8 works to heat the first hot-press plate 4 and the third hot-press plate 7, so that hot-press forming of mattress raw materials is realized, after hot pressing of products on the first hot-press plate 4 is finished, the driving mechanism 2 works to drive the movable stand 3 to move towards one side of the first hot-press plate 4 until the second hot-press plate 5 is aligned with the third hot-press plate 7, at the moment, the first hot-press plate 4 extends out from the side part of the workbench 1, after hot-press finished products are taken down, the raw materials can be fed onto the first hot-press plate 4, and the reciprocating manner is realized, and double-station feeding, hot-press and hot-press forming of raw materials and hot-press forming device can be carried out, and double-press station hot-press forming raw materials can be avoided, and the mattress raw materials can be stacked on two sides.
Specifically, the driving mechanism 2 includes a threaded rod 22, a nut seat 23 and a driving motor 24, and the upper surface of the workbench 1 is provided with a guide groove 21 extending along the length direction thereof; the threaded rod 22 is rotatably arranged in the guide groove 21, the driving motor 24 is fixed at the side part of the workbench 1, and an output shaft of the driving motor 24 is fixedly connected with one end of the threaded rod 22; the nut seat 23 is sleeved outside the threaded rod 22, the nut seat 23 is installed in the guide groove 21 in a limiting mode, and the upper end portion of the nut seat 23 is fixedly connected with the lower surface of the movable stand 3. Through driving motor 24 work, its output shaft can drive threaded rod 22 rotation, and pivoted threaded rod 22 can engage drive nut seat 23 and slide in guide slot 21, and drives threaded rod 22 forward and backward through driving motor 24, can drive nut seat 23 reciprocating motion in guide slot 21, and then drives and remove frame 3 reciprocating motion, provides the drive effect for first hot pressing board 4 and the removal of second hot pressing board 5 are switched.
Specifically, guide rails 31 extending along the length direction of the workbench 1 are respectively arranged on two sides of the guide groove 21 on the upper surface of the workbench 1, mounting grooves 32 are formed in the two guide rails 31, and rollers 33 are arranged in the mounting grooves 32 at intervals along the length direction of the workbench 1; the lower surface of the movable stand 3 and the positions of the two guide rails 31 are correspondingly provided with limit grooves 34 respectively, and the rollers 33 are correspondingly engaged and clamped in the limit grooves 34. Because the roller 33 is clamped into the limit groove 34 at the bottom of the movable stand 3, a stable support is provided for the movable stand 3, when the movable stand 3 moves, the roller 33 can roll by friction with the inner wall of the limit groove 34, so that the movable stand 3 is limited and guided, and the smooth and smooth moving process of the movable stand 3 is ensured.
Specifically, the lifting mechanism 6 includes a vertical frame 61, a top frame 62, and a hydraulic cylinder 63; the stand 61 is fixed to a side portion of the table 1, the top frame 62 is fixed to a top portion of the stand 61, and the hydraulic cylinder 63 is vertically fixed to a lower surface of the top frame 62; the third hot press plate 7 is mounted on the end of the telescopic rod 631 of the hydraulic cylinder 63. The expansion rod 631 of the hydraulic cylinder 63 can drive the third hot pressing plate 7 to move downwards to provide power for the downward pressing of the third hot pressing plate 7, and secondly, the expansion rod 631 can retract to drive the third hot pressing plate 7 to move upwards for resetting, so that the degree of automation is high.
Specifically, guide rods 72 are vertically fixed on the upper surface of the third hot pressing plate 7 at two sides of the telescopic rod 631, and guide holes 71 which are vertically communicated are respectively arranged on positions of the top frame 62 corresponding to the two guide rods 72; the guide rod 72 correspondingly slides through the guide hole 71 and extends above the top frame 62. In the process of driving the third hot pressing plate 7 to lift by the hydraulic cylinder 63, the guide rod 72 can be driven to synchronously lift in the guide hole 71, so that the lifting process of the third hot pressing plate 7 is ensured to be stable and smooth enough.
Specifically, the heating device 8 includes a heating pipe 82; the first hot pressing plate 4, the second hot pressing plate 5 and the third hot pressing plate 7 are respectively provided with an inner cavity 81, and heating pipes 82 are respectively and uniformly distributed in the inner cavities 81. Through heating pipe 82 work, can heat first hot pressing board 4, second hot pressing board 5 and third hot pressing board 7, be convenient for carry out hot pressing processing after first hot pressing board 4, second hot pressing board 5 and third hot pressing board 7 are heated, secondly with heating pipe 82 equipartition in inner chamber 81, guarantee that each position on first hot pressing board 4, second hot pressing board 5 and the third hot pressing board 7 is pressed evenly, improve the quality of hot briquetting processing.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (6)

1. The utility model provides a mattress hot pressing forming machine, includes workstation (1), its characterized in that:
A movable stand (3) is arranged above the workbench (1) through a driving mechanism (2), a first hot pressing plate (4) and a second hot pressing plate (5) are respectively arranged on two sides of the upper surface of the movable stand (3), and the driving mechanism (2) is used for driving the movable stand (3) to move along the length direction of the workbench (1);
The side part of the workbench (1) is provided with a lifting mechanism (6), a third hot pressing plate (7) is arranged above the movable stand (3) through the lifting mechanism (6), and the lifting mechanism (6) is used for driving the third hot pressing plate (7) to lift and move;
The first hot pressing plate (4), the second hot pressing plate (5) and the third hot pressing plate (7) are internally provided with heating devices (8) for heating.
2. The mattress hot press setting machine of claim 1, wherein:
The driving mechanism (2) comprises a threaded rod (22), a nut seat (23) and a driving motor (24), and a guide groove (21) extending along the length direction of the upper surface of the workbench (1) is formed;
The threaded rod (22) is rotatably arranged in the guide groove (21), the driving motor (24) is fixed on the side part of the workbench (1), and an output shaft of the driving motor (24) is fixedly connected with one end of the threaded rod (22);
The nut seat (23) is sleeved outside the threaded rod (22), the nut seat (23) is mounted in the guide groove (21) in a limiting mode, and the upper end portion of the nut seat (23) is fixedly connected with the lower surface of the movable stand (3).
3. The mattress hot press setting machine of claim 2, wherein:
Guide rails (31) extending along the length direction of the workbench (1) are respectively arranged on two sides of the guide groove (21) on the upper surface of the workbench (1), mounting grooves (32) are formed in the two guide rails (31), and rollers (33) are arranged in the mounting grooves (32) at intervals along the length direction of the workbench (1);
Limiting grooves (34) are formed in the lower surface of the movable stand (3) and correspond to the positions of the two guide rails (31), and the rollers (33) are correspondingly engaged and clamped in the limiting grooves (34).
4. The mattress hot press setting machine of claim 1, wherein:
The lifting mechanism (6) comprises a vertical frame (61), a top frame (62) and a hydraulic cylinder (63);
The vertical frame (61) is fixed on the side part of the workbench (1), the top frame (62) is fixed on the top of the vertical frame (61), and the hydraulic cylinder (63) is vertically fixed on the lower surface of the top frame (62);
the third hot pressing plate (7) is mounted on the end of a telescopic rod (631) of the hydraulic cylinder (63).
5. The mattress hot press setting machine of claim 4 wherein:
Guide rods (72) are vertically fixed on the upper surface of the third hot pressing plate (7) and positioned on two sides of the telescopic rod (631), and guide holes (71) which are vertically communicated are formed in positions, corresponding to the two guide rods (72), of the top frame (62) respectively;
the guide rod (72) correspondingly slides through the guide hole (71) and extends to the upper part of the top frame (62).
6. The mattress hot press setting machine of claim 1, wherein:
the heating device (8) comprises a heating tube (82);
The first hot pressing plate (4), the second hot pressing plate (5) and the third hot pressing plate (7) are respectively internally provided with an inner cavity (81), and heating pipes (82) are respectively and uniformly distributed in the inner cavities (81).
CN202322316063.5U 2023-08-28 2023-08-28 Mattress hot pressing forming machine Active CN221089710U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322316063.5U CN221089710U (en) 2023-08-28 2023-08-28 Mattress hot pressing forming machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322316063.5U CN221089710U (en) 2023-08-28 2023-08-28 Mattress hot pressing forming machine

Publications (1)

Publication Number Publication Date
CN221089710U true CN221089710U (en) 2024-06-07

Family

ID=91326569

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322316063.5U Active CN221089710U (en) 2023-08-28 2023-08-28 Mattress hot pressing forming machine

Country Status (1)

Country Link
CN (1) CN221089710U (en)

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