CN212442317U - Cleaning device for machining of super-huge steel balls - Google Patents
Cleaning device for machining of super-huge steel balls Download PDFInfo
- Publication number
- CN212442317U CN212442317U CN202020950003.2U CN202020950003U CN212442317U CN 212442317 U CN212442317 U CN 212442317U CN 202020950003 U CN202020950003 U CN 202020950003U CN 212442317 U CN212442317 U CN 212442317U
- Authority
- CN
- China
- Prior art keywords
- cleaning
- steel ball
- rotary drum
- cleaning device
- machining
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The utility model discloses a cleaning device for processing super-huge steel balls, which comprises a mounting base, wherein a cleaning rotary drum and a cleaning box are arranged in the mounting base from top to bottom; the cleaning rotary drum is arranged in a hollow manner, and a cleaning cavity with an opening is arranged in the cleaning box; the cleaning device for processing the oversize steel ball provided by the utility model can be used for cleaning residual grinding fluid, grinding material, oil, dirt and other substances adhered on the surface of the oversize steel ball; when the cleaning machine is used for cleaning, on one hand, the cleaning box is utilized to provide a cleaning solvent containing an antirust agent to soak the large steel ball, on the other hand, the cleaning rotary drum can be driven to rotate by the driving mechanism, the large steel ball and the cleaning liquid are efficiently separated by adopting centrifugal force, and the cleaning machine also has the functions of cleaning, drying, removing impurities and the like, improves the working efficiency of cleaning the steel ball and reduces the labor intensity of operators.
Description
Technical Field
The utility model relates to a large-scale steel ball processing technology field, concretely relates to belt cleaning device of super-huge steel ball processing.
Background
In the process of machining the large steel ball, a grinding fluid abrasive needs to be added to grind the surface of the large steel ball, and the machined surface of the large steel ball can have more grinding fluid abrasive, oil and dirt remained, so that the large steel ball needs to be cleaned. However, the conventional deoiling and cleaning equipment is not stable enough in operation, so that the deoiling rate of the steel ball is not high, the equipment is easy to damage, and the service life is short.
For example, chinese utility model patent No. 201621365712.4 discloses steel ball deoiling equipment, which solves the problem of low deoiling rate of steel balls, but has the problems of poor stability and low deoiling quality in the deoiling process of large steel balls.
SUMMERY OF THE UTILITY MODEL
To the defect among the prior art, the utility model aims to provide a belt cleaning device of super-huge steel ball processing can carry out high-efficient washing to the steel ball, is showing the clean effect who improves large-scale processing steel ball simultaneously.
The utility model adopts the technical proposal that: a cleaning device for processing an oversize steel ball comprises a mounting base, wherein a cleaning rotary drum and a cleaning box are arranged in the mounting base from top to bottom; the cleaning rotary drum is arranged in a hollow manner, and a cleaning cavity with an opening is arranged in the cleaning box; the edge of the upper end of the cleaning rotary drum is provided with a lapping part arranged around the cleaning rotary drum, the lapping part is in rolling fit with the upper surface of an installation part arranged on the inner wall of an installation base, a rotary gear ring is further fixed on the cleaning rotary drum, the rotary gear ring is meshed with a gear arranged on the end surface of the installation part, a driving mechanism for driving the gear to rotate is arranged in the installation part, and when the driving mechanism runs, the cleaning rotary drum can be driven to rotate circumferentially; the washing chamber can hold clean rotary drum, wash the case connection and can drive the elevating system who washs the case and reciprocate along clean rotary drum axial, work as when wasing the case and being located the upper end, clean rotary drum is located and washs the intracavity, it is connected to the washing conveying mechanism who carries the cleaner to wasing the chamber to wash the case.
In the technical scheme: the oil removal device can be used for cleaning residual grinding fluid, grinding material, oil and dirt adhered to the surface of the processed large steel ball; and the cleaning tank is used for providing cleaning liquid during cleaning to realize efficient cleaning. When large steel balls are cleaned, the large steel balls to be cleaned are placed in a cleaning rotary drum, a cleaning box is lifted to the upper end position through a lifting mechanism, a cleaning conveying mechanism conveys a cleaning solvent into the cleaning box, the large steel balls are soaked in the cleaning solvent, residual grinding fluid, abrasive material, oil and dirt adhered to the large steel balls are dissolved in the cleaning solvent, efficient oil stain cleaning is achieved, the cleaning box descends to the lower end position after the large steel balls are soaked, a driving mechanism can drive the cleaning rotary drum to rotate circumferentially, and the dirt or cleaning fluid adhered to the surfaces of the large steel balls is separated from the surfaces of the large steel balls under the action of centrifugal force; realize quick separation, improved steel ball cleaning work efficiency.
This technical scheme still has functions such as cleaning, dries, gets rid of impurity, has reduced the hand labor volume.
Preferably, a rolling body is arranged between the lapping part and the upper end face of the mounting part, and the rolling body is arranged in a rolling groove on the upper surface of the mounting part in a rolling mode.
Preferably, elevating system is including locating the location pulley of the installation department below that the mounting base inner wall corresponds, the last coiling of location pulley has the lifting rope, lifting rope one end is connected with washing case upper end, the other end links to each other with the lift of locating diapire in the mounting base.
Preferably, a guide cylinder is fixed between the corresponding mounting part in the mounting base and the positioning pulley, and the lower end of the guide cylinder extends into the cleaning cavity.
Preferably, a smooth flow guide layer is arranged inside the guide cylinder.
Preferably, the cleaning and conveying mechanism comprises an input hose and an output hose which are arranged at the lower end of the cleaning box and communicated with the cleaning cavity, the input hose is connected with the cleaning solvent box, and the output hose is connected with the recovery box.
Preferably, the input hose and the output hose are provided with control valves.
Preferably, a tubular oil remover is arranged in the recovery tank.
The utility model has the advantages that: the cleaning device for processing the oversize steel ball provided by the utility model can be used for cleaning grinding fluid, grinding material, oil, dirt and other substances adhered on the surface of the oversize steel ball; during cleaning, on one hand, a cleaning solvent is provided by the cleaning box to soak the large steel ball, on the other hand, the cleaning rotary drum can be driven to rotate by the driving mechanism, and the large steel ball is efficiently separated from the cleaning liquid and dirt by adopting centrifugal force; the cleaning efficiency is improved, the utility model also has the functions of cleaning, drying, removing impurities and the like, and the labor intensity of operators is reduced; has higher practical and popularization value.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
Fig. 1 is a structural diagram of a cleaning device for processing an extra-large steel ball according to an embodiment of the present invention.
Reference numerals: the cleaning device includes a mounting base 100, a mounting portion 110, a gear 120, a cleaning drum 200, a bridge portion 210, a rotary ring gear 220, a cleaning tank 300, a guide cylinder 400, a positioning pulley 500, a lifting rope 600, a lifter 700, a cleaning solvent tank 800, a recovery tank 900, a control valve 1000, an input hose 1100, and an output hose 1200.
Detailed Description
Here, it is to be noted that the functions, methods, and the like related to the present invention are only conventional adaptive applications of the related art. Therefore, the present invention is an improvement of the prior art, and substantially lies in the connection relationship between hardware. The present invention is described for better illustration of the function and method for better understanding of the present invention.
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.
It is to be noted that unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which the present invention belongs.
As shown in fig. 1, the cleaning device for processing the oversize steel ball provided by the embodiment can be used for cleaning residual grinding fluid, abrasive, oil, dirt and other substances adhered to the surface of the processed oversize steel ball; mainly comprises a mounting base 100, and a cleaning rotary drum 200 and a cleaning box 300 which are arranged from top to bottom are arranged in the mounting base 100; the cleaning rotary drum 200 is arranged in a hollow manner, and a cleaning cavity with an opening is arranged in the cleaning box 300; the large steel balls to be cleaned are placed in the cleaning rotating cylinder 200, and cleaning liquid is supplied by the cleaning tank 300 during cleaning to realize efficient cleaning. In the installation mode, the edge of the upper end of the cleaning rotary drum 200 is provided with a lapping part 210 which is arranged around the cleaning rotary drum 200, the lapping part 210 is matched with the upper surface of the installation part 110 which is arranged on the inner wall of the installation base 100 in a rolling way, a rotating gear ring 220 is also fixed on the cleaning rotary drum 200, the rotating gear ring 220 is meshed with a gear 120 which is arranged on the end surface of the installation part 110, a driving mechanism for driving the gear 120 to rotate is arranged in the installation part 110, and when the driving mechanism runs, the cleaning rotary drum can be; the cleaning chamber can hold clean rotary drum 200, washs case 300 and connects the elevating system that can drive washing case 300 and reciprocate along clean rotary drum 200 axial, and when wasing case 300 and being located the upper end, clean rotary drum 200 is located the cleaning chamber, washs case 300 and is connected the washing conveying mechanism who carries the cleaner to the cleaning chamber.
When large steel balls are cleaned, the large steel balls to be cleaned are placed in the cleaning rotary drum 200, the cleaning box 300 is lifted to the upper end position through the lifting mechanism, the cleaning conveying mechanism conveys a cleaning solvent into the cleaning box 300, the large steel balls are soaked in the cleaning solvent, and residual grinding fluid, abrasive, oil, dirt and other substances adhered to the large steel balls are dissolved in the cleaning solvent. After the large steel ball is soaked, the cleaning box 300 descends to the lower end position, the driving mechanism can drive the cleaning rotary drum 200 to rotate circumferentially, oil or cleaning liquid adhered to the surface of the large steel ball is separated from the surface of the large steel ball under the action of centrifugal force, and the large steel ball cleaning machine can also play roles in cleaning, airing, removing impurities and the like through the operation; the oil removing efficiency is improved, and the labor intensity of operators is reduced.
As described above, since the cleaning bowl 200 needs to rotate in the circumferential direction when degreasing, in order to reduce the frictional force generated by the rotation of the cleaning bowl 200, the present embodiment is provided with rolling bodies between the overlapping part 210 and the upper end surface of the mounting part 110, the rolling bodies being arranged to roll in rolling grooves on the upper surface of the mounting part 110. The cleaning rotating drum 200 and the mounting base 100 can form a rolling fit under the action of the rolling bodies, in this embodiment, the driving mechanism can use a speed reducing motor as a driving source, an output shaft of the speed reducing motor is in transmission connection with a speed reducing box, and the gear 120 is mounted on an output end of the speed reducing box to further stably drive the gear ring to rotate.
As shown in fig. 1, the lifting mechanism for driving the cleaning tank 300 to lift includes a positioning pulley 500 disposed on the inner wall of the mounting base 100 below the corresponding mounting portion 110, a lifting rope 600 is wound on the positioning pulley 500, one end of the lifting rope 600 is connected to the upper end of the cleaning tank 300, and the other end of the lifting rope 600 is connected to a lifter 700 disposed on the inner bottom wall of the mounting base 100. Thus, when the lifter 700 operates, the lifting rope 600 pulls the washing tank 300 up or down, improving the stability of the operation of the apparatus. For the degree of automation of improve equipment operation, PLC controller control actuating mechanism and elevating system are adopted to this embodiment, and the PLC controller belongs to control technical field prior art, and its structure and mounting means are no longer repeated here, adopt automatic control equipment operation to show improvement deoiling efficiency.
As described above, since the cleaning rotating cylinder 200 generates centrifugal force when rotating, oil and the large steel ball are automatically separated, in order to prevent the separated oil from entering into the equipment running components, in this embodiment, the guide cylinder 400 is fixed between the corresponding mounting portion 110 and the positioning pulley 500 inside the mounting base 100, the lower end of the guide cylinder 400 extends into the cleaning cavity, and the guide cylinder 400 is internally provided with the smooth guide layer; like this, after the radial support of clean rotary drum 200 of fluid after the separation breaks away from large-scale steel ball, can the adhesion on draft tube 400 inner wall, fluid can flow into after smooth draft tube surface accumulation and wash the case 300 internal, avoids fluid to drip on the mounting base inner wall.
As shown in fig. 1, the cleaning and conveying mechanism for conveying the cleaning solvent includes an input hose 1100 and an output hose 1200 which are arranged at the lower end of the cleaning tank 300 and communicated with the cleaning chamber, the input hose 1100 is connected with the cleaning solvent tank 800, the output hose 1200 is connected with the recovery tank 900, the input hose 1100 and the output hose 1200 are provided with control valves 1000, and a pipe-type degreaser is arranged in the recovery tank 900. Thus, after the cleaning tank 300 is raised to the upper end position, the cleaning solvent tank 800 can deliver the cleaning solvent into the cleaning tank 300 under the control of the control valve 1000; in addition, the cleaning solution after finishing washing can be carried to the collection box 900 in, locate collection box 900 inner tube formula degreaser and can handle the cleaning solution, the recycle cleaning solvent of being convenient for, wherein the tubular degreaser is deoiling equipment commonly used among the prior art, and the technical staff in the field can choose as required.
In some embodiments, in order to improve the oil removal efficiency, a fan device may be further disposed in the mounting base 100, and after the soaking and the centrifugal treatment, the fan generates an air flow to blow off the liquid and the like attached to the surface of the large steel ball, so that the large steel ball can be quickly air-dried.
In the specification of the present invention, a large number of specific details are explained. It is understood, however, that embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, systems, and techniques have not been shown in detail in order not to obscure an understanding of this description.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the scope of the embodiments of the present invention, and are intended to be covered by the claims and the specification.
Claims (8)
1. A cleaning device for processing an oversize steel ball comprises a mounting base (100), wherein a cleaning rotary drum (200) and a cleaning box (300) are arranged in the mounting base (100) from top to bottom; the cleaning rotary drum (200) is arranged in a hollow manner, and a cleaning cavity with an opening is arranged in the cleaning box (300); the method is characterized in that:
the edge of the upper end of the cleaning rotary drum (200) is provided with a lapping part (210) arranged around the cleaning rotary drum (200), the lapping part (210) is matched with the upper surface of a mounting part (110) arranged on the inner wall of a mounting base (100) in a rolling way, a rotating gear ring (220) is further fixed on the cleaning rotary drum (200), the rotating gear ring (220) is meshed with a gear (120) arranged on the end surface of the mounting part (110), a driving mechanism for driving the gear (120) to rotate is arranged in the mounting part (110), and when the driving mechanism runs, the cleaning rotary drum (200) can be driven to rotate circumferentially;
the cleaning chamber can hold clean rotary drum (200), wash case (300) and connect and to drive the elevating system who washs case (300) and reciprocate along clean rotary drum (200) axial, work as when washing case (300) are located the upper end, clean rotary drum (200) lower extreme is located and washs the intracavity, it is connected to wash the conveying mechanism to carry the washing agent to washing chamber to wash case (300).
2. The cleaning device for machining the oversized steel ball according to claim 1, wherein: and a rolling body is arranged between the lapping part (210) and the upper end surface of the mounting part (110), and the rolling body is arranged in a rolling groove on the upper surface of the mounting part (110) in a rolling way.
3. The cleaning device for machining the oversized steel ball according to claim 1, wherein: elevating system is including locating positioning pulley (500) that mounting base (100) inner wall corresponds installation department (110) below, the winding has lifting rope (600) on positioning pulley (500), lifting rope (600) one end is connected with washing case (300) upper end, the other end links to each other with lift (700) of locating diapire in mounting base (100).
4. The cleaning device for machining the oversized steel ball according to claim 3, wherein: a guide cylinder (400) is fixed between the corresponding mounting part (110) in the mounting base (100) and the positioning pulley (500), and the lower end of the guide cylinder (400) extends into the cleaning cavity.
5. The cleaning device for machining the oversized steel ball according to claim 4, wherein: and a smooth flow guide layer is arranged in the flow guide cylinder (400).
6. The cleaning device for machining the oversized steel ball according to claim 1, wherein:
the cleaning and conveying mechanism comprises an input hose (1100) and an output hose (1200), wherein the input hose (1100) and the output hose (1200) are arranged at the lower end of the cleaning box (300) and are communicated with the cleaning cavity, the input hose (1100) is connected with a cleaning solvent box (800), and the output hose (1200) is connected with a recovery box (900).
7. The cleaning device for machining the oversized steel ball according to claim 6, wherein: control valves (1000) are arranged on the input hose (1100) and the output hose (1200).
8. The cleaning device for machining the oversized steel ball according to claim 6, wherein: and a tubular oil remover is arranged in the recovery tank (900).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020950003.2U CN212442317U (en) | 2020-05-29 | 2020-05-29 | Cleaning device for machining of super-huge steel balls |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020950003.2U CN212442317U (en) | 2020-05-29 | 2020-05-29 | Cleaning device for machining of super-huge steel balls |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212442317U true CN212442317U (en) | 2021-02-02 |
Family
ID=74477713
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020950003.2U Active CN212442317U (en) | 2020-05-29 | 2020-05-29 | Cleaning device for machining of super-huge steel balls |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212442317U (en) |
-
2020
- 2020-05-29 CN CN202020950003.2U patent/CN212442317U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107214149B (en) | Rotating disc type laser cleaning machine | |
| CN109909224B (en) | Automatic control by temperature change ultrasonic cleaner of rotatory multistation layer board over-and-under type | |
| CN108941084A (en) | A kind of long pipeline inside apparatus for eliminating sludge suitable for oil pipe reparation | |
| CN201264028Y (en) | Bearing cleaning machine | |
| CN106076905A (en) | The cleaning device of a kind of abrasion-proof steel ball and operational approach thereof | |
| CN210146562U (en) | Automatic temperature control ultrasonic cleaner of rotatory multistation layer board over-and-under type | |
| CN111299235B (en) | Cleaning device for degreasing treatment of valve parts | |
| CN210171733U (en) | Self-cleaning gluing device and wafer bearing tray for same | |
| CN203236312U (en) | Intermittent production line for finishing and cleaning wheel-disk type parts in circular-ring-shaped layout | |
| CN110883657B (en) | Polishing device for nodular cast iron jacking pipe and using method thereof | |
| CN212442317U (en) | Cleaning device for machining of super-huge steel balls | |
| CN109622475A (en) | Camshaft cleaning device | |
| CN105773340A (en) | Burr removal machine for cam shaft of automobile engine | |
| CN210358389U (en) | Machine body pre-cleaning equipment for machining of screen printing piston | |
| CN116871219A (en) | Belt cleaning device is used in processing of axle class part | |
| CN115231308A (en) | Equipment for tempering and etching surface of gear | |
| CN110900434B (en) | Vehicular crankshaft rheological processing equipment | |
| CN115945346A (en) | Automatic soaking and blowing integrated machine | |
| CN112355898A (en) | A polisher for shipbuilding usefulness | |
| CN208163384U (en) | A kind of sucker fast polishing device | |
| CN214237619U (en) | A polisher for shipbuilding usefulness | |
| CN218835332U (en) | Automatic cleaning device for numerical control cutter | |
| CN211760279U (en) | Jar body inner wall processingequipment | |
| CN219150847U (en) | Efficient oil-immersed cleaning box for gear shaft | |
| CN212601287U (en) | Plastic-spraying sand-blasting treatment device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |