CN212404311U - Intelligent blanking device of aluminum electrolysis multifunctional unit - Google Patents
Intelligent blanking device of aluminum electrolysis multifunctional unit Download PDFInfo
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- CN212404311U CN212404311U CN202020901344.0U CN202020901344U CN212404311U CN 212404311 U CN212404311 U CN 212404311U CN 202020901344 U CN202020901344 U CN 202020901344U CN 212404311 U CN212404311 U CN 212404311U
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Abstract
The utility model discloses an intelligent blanking device of an aluminum electrolysis multifunctional unit, which comprises a unit cart device running on a plant rail of an aluminum electrolysis workshop, wherein a trolley device is arranged on a rail on a root connecting girder of the unit cart device, a material box is arranged on the trolley device, and a blanking valve is arranged at the bottom of the material box; a discharging pipe is arranged below the discharging valve; the blanking pipe is provided with a lifting guide, the lifting guide is also connected to the bottom of the blanking valve, the blanking pipe can lift up and down along the lifting guide, and a lifting device is arranged on the lifting guide and used for controlling the blanking pipe to lift up and down along the lifting guide; still be equipped with rotary device on the unloading pipe, rotary device can drive the unloading pipe rotatory. Compared with the prior art, the technical scheme of the utility model can reduce the labor intensity, improve the production operation environment, improve the stability of the aluminum cell and improve the production operation safety.
Description
Technical Field
The utility model relates to an intelligent unloader of multi-functional unit of aluminium electroloysis belongs to aluminium electroloysis intelligence and equips technical field.
Background
The production of industrial primary aluminum mainly adopts a molten salt electrolysis method, hundreds of electrolytic cells are connected in series, and the decomposition of aluminum oxide is realized under the action of strong direct current. In the prior art, the anode needs to be replaced periodically, and after a new anode is arranged on an electrolytic cell, a covering material needs to be added on the upper surface of the new anode by the aluminum electrolysis multifunctional unit, so that the aluminum electrolysis multifunctional unit plays a role in heat preservation and protection of the aluminum electrolysis cell. At present, a unit blanking system mainly depends on manual operation, the whole intelligent level is not high, the labor intensity is high, the environment is severe, and the operation randomness is high. The utility model relates to an intelligent unmanned aluminum electrolysis multifunctional unit blanking device and method, which can reduce labor intensity, improve production operation environment, improve the stability of an aluminum cell and improve production operation safety.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an aluminium electroloysis multifunctional unit intelligence unloader to overcome the not enough of prior art existence.
The utility model discloses a realize like this:
firstly, the utility model provides an intelligent blanking device of an aluminum electrolysis multifunctional unit, which comprises a unit cart device running on a plant rail of an aluminum electrolysis workshop, wherein a trolley device is arranged on a rail on a root connecting girder of the unit cart device, a material box is arranged on the trolley device, and a blanking valve is arranged at the bottom of the material box; a discharging pipe is arranged below the discharging valve; the blanking pipe is provided with a lifting guide, the lifting guide is also connected to the bottom of the blanking valve, the blanking pipe can lift up and down along the lifting guide, and a lifting device is arranged on the lifting guide and used for controlling the blanking pipe to lift up and down along the lifting guide; still be equipped with rotary device on the unloading pipe, rotary device can drive the unloading pipe rotatory.
Furthermore, an infrared thermal imager is arranged below the feed box, and temperature image analysis can be carried out on the surface of the heat-insulating covering material above the anode.
Further, the system also comprises a control device for controlling the whole system.
Secondly, the utility model provides an intelligent blanking method of an aluminum electrolysis multifunctional unit adopting the device, which comprises the following steps: according to the position information of the anode, the control device controls the unit cart device and the unit trolley device to run above the electrolytic bath and is positioned above a new anode; the infrared thermal imager shoots the upper part of the new anode and analyzes the image, the cart device and the trolley device of the unit are guided to move according to the temperature distribution of different positions, the lifting device is started to drive the blanking pipe to descend along the lifting guide after the unit is in place, the blanking valve is opened, and the blanking operation is started; in the blanking process, the rotating device drives the blanking pipe to rotate as required so as to perform blanking on each part; and after the operation is finished, the infrared thermal imager shoots the upper part of the new anode again and analyzes the image, and the blanking operation or the stopping operation of a certain point is determined to be continued.
The technical proposal of the utility model comprises that the unit cart device and the unit trolley device can be accurately positioned under the control of the control device; the technical proposal of the utility model comprises a blanking valve with quantitative blanking function; the technical scheme of the utility model the controlling means who contains can control rotary device and elevating gear, carries out the accurate positioning to the lift and the rotation of unloading pipe. The technical scheme of the utility model the infrared thermal imager who contains can carry out temperature image analysis to the heat preservation covering material surface of positive pole top.
Compared with the prior art, the use of the intelligent blanking device improves the use efficiency of the aluminum electrolysis multifunctional unit; the image analysis is carried out on the condition of the anode covering material by the infrared thermal imager, the blanking operation quality is ensured, the heat preservation performance of the aluminum cell and the stability of a thermal regulation can be improved, and a certain energy-saving effect is achieved. In addition, the unmanned blanking operation can reduce the labor intensity, improve the production operation environment and improve the production operation safety.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Description of reference numerals: 1-unit cart device, 2-unit cart device, 3-control device, 4-material box, 5-blanking valve, 6-rotating device, 7-infrared thermal imager, 8-lifting device, 9-lifting guide, 10-blanking pipe, 11-electrolytic cell and 12-anode.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
The utility model discloses a constitute like this: the device comprises a large unit vehicle device 1, a small unit vehicle device 2, a control device 3, a material box 4, a discharging valve 5, a rotating device 6, an infrared thermal imager 7, a lifting device 8, a lifting guide 9, a discharging pipe 10, an electrolytic bath 11 and an anode 12.
The unit cart device 1 runs on a rail of a workshop of an aluminum electrolysis workshop, the trolley device 2 runs on rails on two main beams of the cart, the trolley device 2 is provided with a material box 4, and the bottom of the material box 4 is provided with a discharging valve 5. The rotating device 6 can drive the blanking pipe 10 to rotate, and the lifting device 8 can drive the blanking pipe 10 to lift up and down along the lifting guide 9. An infrared thermal imager 7 is arranged below the feed box 4 and can analyze temperature images of the surface of the heat-insulating covering material above the anode 12. The whole system is controlled by the control device 3.
In the unit anode replacement work, after a new anode 12 is installed on the electrolytic bath 11, the new anode 12 needs to be blanked and covered. According to the position information of the anode 12, the control device 3 controls the unit cart device 1 and the unit cart device 2 to run above the electrolytic bath 11 and to be positioned above the new anode 12. The infrared thermal imager 7 shoots the upper part of the new anode 12 and analyzes the image, the cart device 1 and the trolley device 2 of the unit are guided to move according to the temperature distribution of different positions, the lifting device 8 is started to drive the blanking pipe 10 to descend along the lifting guide 9 after the new anode is in place, the blanking valve 5 is opened, and the blanking operation is started. The rotating device 6 can drive the blanking pipe 10 to rotate according to the requirement in the blanking process so as to carry out blanking on each part. After the operation is finished, the infrared thermal imaging instrument 7 shoots the upper part of the new anode 12 again and analyzes the image, and the blanking operation or the stopping operation of a certain point is determined to be continued. And if the covering material above the new anode 12 meets the process requirements, the blanking pipe 10 is withdrawn, and the intelligent blanking is finished.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (3)
1. An intelligent blanking device of an aluminum electrolysis multifunctional unit is characterized in that: the aluminum electrolysis workshop rail vehicle comprises a unit cart device (1) running on a rail of a workshop of an aluminum electrolysis workshop, wherein a trolley device (2) is arranged on the rail on two main beams of the unit cart device (1), a material box (4) is arranged on the trolley device (2), and a blanking valve (5) is arranged at the bottom of the material box (4); a blanking pipe (10) is arranged below the blanking valve (5); the blanking pipe (10) is provided with a lifting guide (9), the lifting guide (9) is also connected to the bottom of the blanking valve (5), the blanking pipe (10) can lift up and down along the lifting guide (9), and a lifting device (8) is arranged on the lifting guide (9) and used for controlling the blanking pipe (10) to lift up and down along the lifting guide (9); the blanking pipe (10) is also provided with a rotating device (6), and the rotating device (6) can drive the blanking pipe (10) to rotate.
2. The intelligent blanking device of the aluminum electrolysis multifunctional unit as claimed in claim 1, wherein: an infrared thermal imager (7) is arranged below the feed box (4) and can analyze the temperature image of the surface of the heat-insulating covering material above the anode (12).
3. The intelligent blanking device of the aluminum electrolysis multifunctional unit as claimed in claim 2, wherein: and a control device (3) for controlling the whole system.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202020901344.0U CN212404311U (en) | 2020-05-26 | 2020-05-26 | Intelligent blanking device of aluminum electrolysis multifunctional unit |
Applications Claiming Priority (1)
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CN202020901344.0U CN212404311U (en) | 2020-05-26 | 2020-05-26 | Intelligent blanking device of aluminum electrolysis multifunctional unit |
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CN212404311U true CN212404311U (en) | 2021-01-26 |
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CN202020901344.0U Active CN212404311U (en) | 2020-05-26 | 2020-05-26 | Intelligent blanking device of aluminum electrolysis multifunctional unit |
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2020
- 2020-05-26 CN CN202020901344.0U patent/CN212404311U/en active Active
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