CN212402570U

CN212402570U - Ingot stacking equipment

Info

Publication number: CN212402570U
Application number: CN202020444109.5U
Authority: CN
Inventors: 黄海林; 韩军锋
Original assignee: Zhaoqing Southern Aluminum Recycling Co ltd
Current assignee: Zhaoqing Southern Aluminum Recycling Co ltd
Priority date: 2020-03-31
Filing date: 2020-03-31
Publication date: 2021-01-26
Anticipated expiration: 2030-03-31

Abstract

The utility model provides a fold ingot equipment. Ingot casting machine utilizes the transfer chain will load and transport to the conveyer belt for trapezoidal hexahedron structure aluminium ingot in ingot casting mould's cross section, the longer end of aluminium ingot is down this moment, when the conveyer belt transports aluminium ingot to turning device's position, infrared ray sensor surveys to have the object and transmits the electric signal to the controller, the controller orders about to press from both sides and gets mechanism and rotary mechanism motion, the aluminium ingot is got the mechanism clamp and is got and get back to the conveyer belt after unsettled 180 upsets under rotary mechanism's effect, when the next aluminium ingot transports turning device's position, the motor is out of work, it makes the aluminium ingot not crooked to press from both sides the mechanism, and the longer end still up this moment, then can stop and closely laminate with the previous aluminium ingot under the effect of fender spindle board, the occupation space that makes to fold the ingot is less, simultaneously because of there is not the space between the aluminium ingot of folding the ingot.

Description

Ingot stacking equipment

Technical Field

The utility model belongs to the technical field of the aluminium ingot production, concretely relates to fold spindle equipment.

Background

After the production of aluminum ingots is finished, orderly stacked ingots enter a to-be-shipped stage, and in order to solve the technical problems of low efficiency and irregular stacked ingots caused by stacking ingots in a manual carrying mode in the prior art, various ingot stacking devices also appear in the prior art, generally, an industrial robot with a complex structure is needed to stack ingots, although the ingot stacking efficiency is improved, the cost is high, the structure is complex, the failure rate and the maintenance cost are high, the ingot stacking device cannot be generally applied to most of small and medium-sized enterprises, most of the aluminum ingots are trapezoidal hexahedrons with consistent specifications, the industrial robot in the prior art can only stack the parallel aluminum ingots according to the same bottom surface orientation of a trapezoidal cross section all the time, and as the longer bottom of the trapezoidal cross section of a row of aluminum ingots faces downwards uniformly, the waists of the trapezoidal cross sections of two aluminum ingots which are in contact cannot be contacted with each other, leave the space, lead to shared space great, simultaneously because of there is the space in the aluminium ingot of piling up, the aluminium ingot is walked the position easily when the transportation, has led to the transportation more inconvenient.

SUMMERY OF THE UTILITY MODEL

Therefore, in order to solve the above problems, an object of the present invention is to provide an ingot stacking apparatus, comprising a controller, an ingot casting machine and an ingot stacking machine, wherein the ingot casting machine comprises an ingot casting mold, the ingot casting machine and the ingot stacking machine are electrically connected to the controller respectively, the ingot casting mold is transported to the upper side of the ingot stacking machine through a transport chain and enables an aluminum ingot to fall off to the ingot stacking machine, the ingot stacking machine comprises a transport belt, an ingot blocking plate and a turning device arranged at two sides of the transport belt by using the transport belt as a mirror image plane, the ingot blocking plate is arranged at the tail of the transport belt, the turning device is provided with an infrared sensor, a rotating mechanism and a clamping mechanism, the clamping mechanism is used for clamping the aluminum ingot, the clamping mechanism is fixedly connected to the rotating mechanism, the rotating mechanism can drive the clamping mechanism to turn over on a vertical plane for 180 degrees, the infrared sensor is used for sensing the aluminum ingot, and the output end of the infrared sensor is electrically connected with the input end of the controller.

Further, rotary mechanism includes motor, Z type connecting axle and fixed plate, the one end of Z type connecting axle rotate connect in the motor, the other end fixed connection of Z type connecting axle in the fixed plate, press from both sides and get the mechanism and be fixed in the fixed plate. The structure is simple, and the aluminum ingot clamped by the clamping mechanism can be turned over by 180 degrees.

Further, the clamping mechanism comprises a first air cylinder and a pressing plate, the pressing plate is located on one side, close to the conveyor belt, of the fixing plate, the first air cylinder is fixed on the fixing plate and located on one side, far away from the conveyor belt, of the fixing plate, the first air cylinder is provided with a first push rod used for pushing the pressing plate, the fixing plate is provided with a hole through which the first push rod can penetrate, and the pressing plate is fixed on the first push rod. This simple structure can accomplish the aluminium ingot of carrying the conveyer belt fast and press from both sides and get.

Further, the infrared sensor is fixed to the fixing plate.

Furthermore, side baffles which limit the two ends of the aluminum ingot are arranged at the two ends of the ingot baffle plate, and the distance between the side baffles is the same as the length of the aluminum ingot. The left and right deviation of the aluminum ingot blocked by the ingot blocking plate can be avoided.

The storage box body comprises a lifting plate, a push-pull mechanism and a lifting mechanism, the push-pull mechanism is used for controlling the ingot baffle to move transversely, the lifting mechanism is used for controlling the lifting plate to move vertically, the lifting plate is fixed above the lifting mechanism, and one end of the push-pull mechanism is connected to the side baffle. When the number of the aluminum ingots blocked by the ingot blocking plate reaches the required number, the push-pull mechanism pulls the aluminum ingots in batches blocked by the ingot blocking plate into the lifting plate, at the moment, the lifting plate descends by the lifting mechanism to the designated height, the designated height is the height of the aluminum ingots, when the number of the aluminum ingots blocked by the ingot blocking plate reaches the required number, the push-pull mechanism pulls the blocked aluminum ingots in batches to the upper surface of the aluminum ingots in batches again, at the moment, the lifting mechanism descends the lifting plate by the designated height again, the designated height is the height of the aluminum ingots, and the structure can automatically and quickly place the aluminum ingots in batches into the storage box body, so that the ingot stacking efficiency is improved.

Furthermore, the push-pull mechanism comprises a second cylinder, the second cylinder is provided with a second push rod, the second push rod is extended and retracted to control the ingot baffle to move transversely, and the ingot baffle is connected to the second push rod; the lifting mechanism comprises a third cylinder, the third cylinder is provided with a third push rod and controls the lifting plate to do lifting motion through stretching the third push rod, and the lifting plate is connected to the upper end of the third push rod. The structure is simple and easy to maintain.

The utility model discloses the beneficial effect who produces is: ingot casting machine utilizes the transfer chain will load and transport to the conveyer belt for trapezoidal hexahedron structure aluminium ingot in ingot casting mould's cross section, the longer end of aluminium ingot is down this moment, when the conveyer belt transports aluminium ingot to turning device's position, infrared ray sensor surveys to have the object and transmits the electric signal to the controller, the controller orders about to press from both sides and gets mechanism and rotary mechanism motion, the aluminium ingot is got the mechanism clamp and is got and get back to the conveyer belt after unsettled 180 upsets under rotary mechanism's effect, when the next aluminium ingot transports turning device's position, the motor is out of work, it makes the aluminium ingot not crooked to press from both sides the mechanism, and the longer end still up this moment, then can stop and closely laminate with the previous aluminium ingot under the effect of fender spindle board, the occupation space that makes to fold the ingot is less, simultaneously because of there is not the space between the aluminium ingot of folding the ingot.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a front view of the present invention;

fig. 2 is a top view of the present invention;

FIG. 3 is a schematic cross-sectional view A-A of the present invention;

fig. 4 is a side view of the storage box of the present invention;

FIG. 5 is a schematic view of a stacked aluminum ingot form of the present invention;

FIG. 6 is a schematic view of a prior art stacked aluminum ingot form;

wherein, 1, aluminum ingot; 2. an ingot casting machine; 3. an ingot stacking machine; 21. a casting ingot mould; 22. a conveyor chain; 31. a conveyor belt; 32. a turning device; 33. an ingot baffle plate; 34. an infrared sensor; 321. a rotation mechanism; 322. a gripping mechanism; 3211. a motor; 3212. a Z-shaped connecting shaft; 3213. a fixing plate; 3221. a first cylinder; 3222. pressing a plate; 32211. a first push rod; 331. a side dam; 4. a storage box body; 41. a lifting plate; 42. a push-pull mechanism; 43. a lifting mechanism; 421. a second cylinder; 422. a second push rod; 431. a third cylinder; 432. and a third push rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it should be apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

The following description of the embodiments of the present invention will be made with reference to the accompanying drawings.

Fig. 1-6 show an ingot stacking apparatus of the present invention, which comprises a controller, an ingot casting machine 2 and an ingot stacking machine 3, wherein the ingot casting machine 2 comprises an ingot casting mold 21, the ingot casting machine 2 and the ingot stacking machine 3 are respectively electrically connected to the controller, the ingot casting mold 21 is transported to the upper side of the ingot stacking machine 3 by a transport chain 22 and the aluminum ingot 1 is dropped to the ingot stacking machine 3, the ingot stacking machine 3 comprises a conveyor belt 31, an ingot baffle 33 and a turning device 32 arranged at two sides of the conveyor belt 31 by using the conveyor belt 31 as a mirror image plane, the ingot baffle 33 is arranged at the tail of the conveyor belt 31, the turning device 32 is provided with an infrared sensor 34, a rotating mechanism 321 and a clamping mechanism 322, the clamping mechanism 322 is used for clamping the aluminum ingot 1, the clamping mechanism 322 is fixedly connected to the rotating mechanism 321, the rotating mechanism 321 can drive the clamping mechanism 322 to turn over 180 ° on a vertical plane, the infrared sensor 34 is, the output end of the infrared sensor 34 is electrically connected with the input end of the controller.

The rotating mechanism 321 includes a motor 3211, a Z-shaped connecting shaft 3212 and a fixing plate 3213, one end of the Z-shaped connecting shaft 3212 is rotatably connected to the motor 3211, the other end of the Z-shaped connecting shaft 3212 is fixedly connected to the fixing plate 3213, and the gripping mechanism 322 is fixed to the fixing plate 3213. The structure is simple, and the aluminum ingot 1 clamped by the clamping mechanism 322 can be turned over by 180 degrees.

The clamping mechanism 322 includes a first cylinder 3221 and a pressing plate 3222, the pressing plate 3222 is located on one side of the fixing plate 3213 close to the conveyor belt 31, the first cylinder 3221 is fixed to the fixing plate 3213 and located on one side of the fixing plate 3213 far away from the conveyor belt 31, the first cylinder 3221 is provided with a first pushing rod 32211 for pushing the pressing plate 3222, the fixing plate 3213 is provided with a hole through which the first pushing rod 32211 can pass, and the pressing plate 3222 is fixed to the first pushing rod 32211. The structure is simple, and the aluminum ingots 1 conveyed by the conveyor belt 31 can be clamped quickly.

The infrared sensor 34 is fixed to the fixing plate 3213.

Side baffles 331 for limiting two ends of the aluminum ingot 1 are arranged at two ends of the ingot baffle 33, and the distance between the side baffles 331 is the same as the length of the aluminum ingot 1. The left and right deviation of the aluminum ingot 1 blocked by the ingot blocking plate 33 can be avoided.

The storage box body 4 comprises a lifting plate 41, a push-pull mechanism 42 for controlling the ingot baffle plate 33 to move transversely and a lifting mechanism 43 for controlling the lifting plate 41 to move vertically, the lifting plate 41 is fixed above the lifting mechanism 43, and one end of the push-pull mechanism 42 is connected to the side baffle 331. When the number of aluminum ingots 1 blocked by the ingot blocking plate 33 reaches the required number, the push-pull mechanism 42 pulls the batch of aluminum ingots 1 blocked by the ingot blocking plate 33 into the lifting plate 41, at this time, the lifting mechanism 43 lowers the lifting plate 41 by the designated height, which is the height of the aluminum ingots 1, and when the number of aluminum ingots 1 blocked by the next batch of aluminum ingots 1 reaches the required number, the push-pull mechanism 42 pulls the blocked batch of aluminum ingots 1 to the upper surface of the previous batch of aluminum ingots 1 again, at this time, the lifting mechanism 43 lowers the lifting plate 41 by the designated height, which is the height of the aluminum ingots 1, again.

The push-pull mechanism 42 comprises a second cylinder 421, the second cylinder 421 is provided with a second push rod 422, the second push rod 422 is extended and retracted to control the ingot baffle 33 to move transversely, and the ingot baffle 33 is connected to the second push rod 422; the lifting mechanism 43 includes a third cylinder 431, the third cylinder 431 is provided with a third push rod 432, and the lifting plate 41 is controlled to move up and down by extending and retracting the third push rod 432, and the lifting plate 41 is connected to the upper end of the third push rod 432. The structure is simple and easy to maintain.

The working mode is as follows: the ingot casting machine 2 utilizes the transmission chain 22 to convey the ingot casting mold 21 to the upper part of the transmission belt 31, the transmission chain 22 is turned over under the action of a traction piece of the transmission chain, the cavity opening of the aluminum ingot mold 21 for loading the aluminum ingot 1 is changed to be downward, the aluminum ingot 1 with the trapezoidal cross section and the hexahedral structure falls off from the ingot casting mold 21 and falls to the transmission belt 31, at the moment, the longer bottom of the aluminum ingot 1 is downward, when the transmission belt 31 conveys the aluminum ingot 1 to the position of the turning device 32, the infrared sensor 34 detects that an object exists and transmits an electrical signal to the controller, the controller converts the electrical signal into a binary digital signal, 0 is converted into 1, the controller converts the digital signal into the electrical signal and transmits the electrical signal to the cylinder and the motor 3211 of the turning device 32 at the two sides of the transmission belt 31, the first cylinder 3221 stretches the first push rod 32211, the press plates 3222 at the two sides of the, the aluminum ingot 1 is clamped and suspended to turn over for 180 degrees and then reaches the conveyor belt 31, then the air cylinder releases the pressing plate 3222, the aluminum ingot 1 with the longer bottom upward is dropped to the conveyor belt 31, and when the next aluminum ingot 1 is transported to the position of the turning device 32, the infrared sensor 34 detects that an object exists and transmits an electrical signal to the controller, the controller converts the electrical signal into a binary digital signal, the original 1 is converted into 0, the controller converts the digital signal into the electrical signal and sends the electrical signal to the air cylinders of the turnover devices 32 at the two sides of the conveyor belt 31, the motor 3211 does not work, the first air cylinder 3221 stretches the first push rod 32211, the press plates 3222 at the two sides of the conveyor belt 31 are close to and pressed tightly, then the air cylinders release the press plates 3222, the operation can ensure that the aluminum ingot 1 is not inclined, and the longer bottom is still upward at the moment, the aluminum ingot can stay and be tightly attached to the previous aluminum ingot 1 under the action of the ingot baffle plate 33, and the circulation is carried out in the way; when the number of aluminum ingots 1 blocked by the ingot blocking plate 33 reaches the required number, the second cylinder 421 pulls the blocked batch of aluminum ingots 1 into the lifting plate 41 by stretching the second push rod 422, the third cylinder 431 lowers the lifting plate 41 by a designated height by stretching the third push rod 432, the designated height is the height of the aluminum ingot 1, when the next batch of aluminum ingots 1 reaches the required number of aluminum ingots 1 blocked by the ingot blocking plate 33, the second cylinder 421 pulls the blocked batch of aluminum ingots 1 to the upper surface of the previous batch of aluminum ingots 1 by stretching the second push rod 422, the lifting plate 41 lowers by the designated height by the height of the aluminum ingot 1 by stretching the third push rod 432, and the cycle is performed in this way.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms two sides, above, and the like as used herein are for illustrative purposes only.

The foregoing is a more detailed description of the present invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments shown and described. To the utility model belongs to the technical field of ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.

Claims

1. A ingot stacking device comprises a controller, an ingot casting machine and an ingot stacking machine, wherein the ingot casting machine comprises an ingot casting mold, the ingot casting machine and the ingot stacking machine are respectively electrically connected with the controller, the ingot casting mold is transported to the upper part of the ingot stacking machine through a transport chain and enables an aluminum ingot to fall to the ingot stacking machine, the ingot stacking machine is characterized by comprising a conveyor belt, an ingot blocking plate and a turnover device, the turnover device is arranged on two sides of the conveyor belt in a mirror image mode by taking the conveyor belt as a mirror image plane, the ingot blocking plate is arranged on the tail part of the conveyor belt, the turnover device is provided with an infrared sensor, a rotating mechanism and a clamping mechanism, the clamping mechanism is used for clamping the aluminum ingot, the clamping mechanism is fixedly connected to the rotating mechanism, the rotating mechanism can drive the clamping mechanism to overturn for 180 degrees on a vertical plane, and the infrared sensor is used for sensing the aluminum ingot, the output end of the infrared sensor is electrically connected with the input end of the controller.

2. An ingot stacking device according to claim 1, wherein the rotating mechanism comprises a motor, a Z-shaped connecting shaft and a fixing plate, one end of the Z-shaped connecting shaft is rotatably connected to the motor, the other end of the Z-shaped connecting shaft is fixedly connected to the fixing plate, and the clamping mechanism is fixed to the fixing plate.

3. An ingot stacking apparatus according to claim 2, wherein the clamping mechanism comprises a first air cylinder and a pressing plate, the pressing plate is located on one side of the fixing plate close to the conveyor belt, the first air cylinder is fixed on the fixing plate and located on one side of the fixing plate far away from the conveyor belt, the first air cylinder is provided with a first push rod for pushing the pressing plate, the fixing plate is provided with a hole through which the first push rod can penetrate, and the pressing plate is fixed on the first push rod.

4. An ingot stacking apparatus according to claim 2, wherein the infrared sensor is fixed to the fixing plate.

5. An ingot stacking device according to claim 1, wherein side baffles for limiting the two ends of the aluminum ingot are arranged at the two ends of the ingot baffle, and the distance between the side baffles is the same as the length of the aluminum ingot.

6. An ingot stacking device according to claim 5, further comprising a storage box, wherein the storage box comprises a lifting plate, a push-pull mechanism for controlling the ingot baffle to move transversely, and a lifting mechanism for controlling the lifting plate to move vertically, the lifting plate is fixed above the lifting mechanism, and one end of the push-pull mechanism is connected to the side baffle.

7. An ingot stacking device according to claim 6, wherein the push-pull mechanism comprises a second air cylinder, the second air cylinder is provided with a second push rod and controls the ingot baffle to move transversely by extending and contracting the second push rod, and the ingot baffle is connected to the second push rod; the lifting mechanism comprises a third cylinder, the third cylinder is provided with a third push rod and controls the lifting plate to do lifting motion through stretching the third push rod, and the lifting plate is connected to the upper end of the third push rod.