CN212398443U - Steelmaking factory building driving roof beam welding set - Google Patents
Steelmaking factory building driving roof beam welding set Download PDFInfo
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- CN212398443U CN212398443U CN202021206603.4U CN202021206603U CN212398443U CN 212398443 U CN212398443 U CN 212398443U CN 202021206603 U CN202021206603 U CN 202021206603U CN 212398443 U CN212398443 U CN 212398443U
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Abstract
The utility model discloses a steelmaking factory building driving roof beam welding set belongs to steel construction welding field. The welding machine comprises a base, a reinforcing plate, a third upright post and a welding machine, wherein the reinforcing plate is arranged on one side of the top of the base, the third upright post is arranged on the other side of the top of the base, and the side surface of the reinforcing plate and the top of the third upright post are processed into inclined surfaces which are parallel to each other and matched with two flange plates; the welding machine is slidably arranged above the surface to be welded along the length direction of the base. Adopt the utility model discloses a welding set welds when dress to the driving roof beam, easy operation, and welding efficiency is high, has alleviateed workman's intensity of labour greatly, and is particularly useful for the welding of large-scale driving roof beam, welds non-deformable simultaneously to welding quality can be effectively guaranteed, in order to satisfy the production needs.
Description
Technical Field
The utility model belongs to the technical field of the steel construction welding, more specifically say, relate to a steelmaking factory building driving roof beam welding set.
Background
After the development of the steel industry in China for hundreds of years, the steel structure industrial building is built to be over 350000 square meters, and in long-term application practice, people accumulate abundant experience in the aspects of material performance, design method, manufacturing and mounting process, anticorrosion treatment, maintenance and reinforcement and the like of the steel structure. The steel structure technology has been widely applied to large industrial plants due to the advantages of high strength, light weight, good plasticity and toughness, convenient manufacture, uniform material, good sealing performance and the like. The common heavy industrial steel structure factory building has various structural forms, and the installation precision of the steel structure factory building can be ensured only by constructing the factory building steel structure in any form according to a correct construction method, so that unnecessary reworking is avoided, the construction period is ensured, and economic benefits are created.
In the manufacturing process such as current steel factory building steel construction driving roof beam, frame roof beam, platform roof beam, because beam structure such as driving roof beam, frame roof beam all adopt cut deal blanking preparation mostly, then correct through assembling the back welding and form, because the welding volume is great relatively, if adopt gas shield welding or manual welding, not only welding efficiency is low, takes a lot of work and time, welds yielding be not convenient for control moreover to welding quality to the steel construction causes adverse effect.
Through search, the Chinese patent application numbers are: 201610583253.5, filing date: 2016, 7, 22 days, the invention and creation name is: an H-shaped steel welding tool. The application discloses that a welding tool comprises an automatic fillet welding machine and a welding jig frame, wherein the welding jig frame comprises a connecting bottom plate and a plurality of supporting bending plates; the support bending plate is fixed on the connecting bottom plate. The support board of bending comprises the long slab and the short slab of body coupling, form 90 degrees dog-ears between long slab and the short slab, a flange board laminating of H shaped steel is on the short slab, a side and dog-ear contact of flange board, a side and the long slab contact of another flange board, the welding bed-jig is located short slab one side parallel arrangement track base, set up the track on the track base, automatic angle welder sets up on the track. When the tool is used for welding, the structural tool which is large in cross section, heavy in weight and thick in plate thickness, such as a current large-scale steel plant column and a crane beam, is difficult to meet, welding deformation is difficult to control, and therefore welding quality is difficult to guarantee.
SUMMERY OF THE UTILITY MODEL
1. Problems to be solved
The utility model aims to overcome current steelmaking factory building steel construction like crane beam, frame roof beam etc. in welding process, the welding volume is big, and welding efficiency is low, and is yielding, the not enough of be not convenient for control, provides a steelmaking factory building crane beam welding set. Adopt the utility model discloses a welding set welds when dress to the driving roof beam, easy operation, and welding efficiency is high, has alleviateed workman's intensity of labour greatly, and is particularly useful for the welding of large-scale driving roof beam, welds non-deformable simultaneously to welding quality can be effectively guaranteed, in order to satisfy the production needs.
2. Technical scheme
In order to solve the above problem, the utility model discloses the technical scheme who adopts as follows:
the utility model discloses a steelmaking factory building driving beam welding set, including base, gusset plate, third stand and welding machine, the gusset plate is installed to one side of base top, and its opposite side is installed the third stand, and the side of gusset plate and the top of third stand process into the inclined plane that is parallel to each other and cooperatees with two flange boards; the welding machine is slidably mounted above the surface to be welded along the length direction of the base.
Furthermore, the third upright columns comprise a plurality of upright columns which are arranged at intervals along the length direction of the base, and the distance between the third upright columns and the reinforcing plate is matched with the width of the travelling crane beam; and the included angles between the inclined planes of the reinforcing plate and the third stand column and the horizontal plane are both 45.
Furthermore, the adjacent third columns are connected by a second connecting plate, and the outer sides of the third columns at two ends are symmetrically provided with inclined supporting plates respectively.
Furthermore, a second upright post is arranged below the web plate on the base, an inclined plane matched with the web plate is processed at the top of the second upright post, and a first connecting plate is arranged between the second upright post and the third upright post; the inclined support plate is made of angle steel.
Furthermore, a first upright post is processed on the base and positioned on the side face of the reinforcing plate, a mounting seat is fixedly mounted at the top of the first upright post, and the welding machine is connected with the mounting seat in a sliding mode through a mounting support.
Furthermore, the mounting seat is made of flange section steel, and the top of the mounting seat is provided with a track in sliding fit with the mounting bracket.
Furthermore, the welding machine is an automatic submerged arc welding machine, and a plurality of support columns are arranged below the base.
3. Advantageous effects
Compared with the prior art, the beneficial effects of the utility model are that:
(1) the utility model discloses a steelmaking factory building driving roof beam welding set, including base, gusset plate, third stand and welding machine, through carrying out the optimal design to its concrete structure to when welding the dress to web and the flange board of driving roof beam, easy operation, welding efficiency is high, has alleviateed workman's intensity of labour greatly, and this welding set is particularly useful for the welding of large-scale driving roof beam, can effectively guarantee welding quality, welding non-deformable, thereby is favorable to satisfying the production needs better.
(2) The utility model discloses a steelmaking factory building driving beam welding set, through the setting of third stand and gusset plate, and be equipped with the inclined plane that matches with driving beam contact end face on third stand top and the gusset plate, during the welding, on the one hand, the driving beam slope of being convenient for is placed; on the other hand, the welding angular deformation of the flange plate and the web plate can be effectively reduced, and the welding quality is favorably improved. Simultaneously, the third stand includes a plurality ofly that set up along base length direction interval, the utility model discloses in specifically be two, and two stand outsides all are equipped with the bearing diagonal, make it form firm bearing structure, link to each other and still adopt the second connecting plate to link to each other between two third stands to be favorable to improving the holistic stability of welding set.
(3) The utility model discloses a steelmaking factory building driving roof beam welding set still is equipped with the second stand on the base for support the web, and its top processing has the inclined plane that parallels with the web, and link to each other with the adoption angle steel between the third stand, thereby further improved stability, reduce welding deformation.
(4) The utility model discloses a steelmaking factory building driving roof beam welding set, but welding machine slidable mounting carries out optimal design on the base through the mounting means of butt welder to the welding position and the real-time adjustment of welding angle of the butt welder of being convenient for, convenient operation, convenient, quick. Meanwhile, the welding machine is preferably an automatic submerged arc welding machine, and is particularly suitable for being used under the condition of large welding quantity, so that the welding efficiency is further improved, the production cost is reduced, and good economic benefits are brought to enterprises.
(5) The utility model discloses a steelmaking factory building driving roof beam welding set, including a plurality of bases of interval distribution such as following driving roof beam length direction, it is simple to manufacture not only, can prefabricate in advance, and reuse nature is good, can set up suitable base number according to the driving roof beam of different length specifications moreover, effectively improves welding efficiency and welding quality, greatly reduced manufacturing cost.
Drawings
FIG. 1 is a schematic view of a welding device according to the present invention;
FIG. 2 is a schematic side view of the welding device of the present invention;
fig. 3 is a schematic structural view of the middle reinforcing plate of the present invention.
In the figure:
11. a web; 12. a flange plate; 21. a base; 22. a support pillar; 31. a first upright post; 32. a second upright post; 33. a third column; 4. a mounting seat; 5. a reinforcing plate; 61. a first connecting plate; 62. a second connecting plate; 7. an inclined support plate; 81. a welding machine; 82. and (7) mounting a bracket.
Detailed Description
The present invention will be further described with reference to the following specific embodiments.
Example 1
The steel-making factory building driving beam welding set of this embodiment, including base 21, gusset plate 5, third stand 33 and welding machine 81, gusset plate 5, third stand 33 fixed mounting are on base 21, and the interval between the two and the width phase-match of driving beam (namely, the distance between driving beam both sides flange plate 12) for support whole driving beam. The welding machine 81 is slidably installed above the surface to be welded along the length direction of the base 21, and is used for welding the web 11 and the flange plate 12.
Specifically, the base 21 is made of H150 through-length steel, the bottom of the base is welded with a plurality of support columns 22 to form a frame structure, one side of the top of the base 21 is fixedly provided with a reinforcing plate 5, as shown in fig. 1 and 3, the reinforcing plate 5 is arranged on the left side of the base 21 and is provided with an inclined plane on the right side thereof for supporting one flange plate 12 of the crane beam, and an included angle α formed by the inclined plane and the horizontal plane is 45 ° (that is, an included angle between a contact surface of the reinforcing plate 5 and the flange plate 12 relative to the horizontal plane is 45 °), so as to ensure right-angle welding between the flange plate 12 and the web plate 11.
A third upright column 33 is fixedly arranged at the other side of the base 21 and is used for supporting the other flange plate 12 of the travelling crane beam. The top of the third upright column 33 is formed with an inclined plane parallel to the inclined side of the reinforcing plate 5, and the inclined plane forms an angle of 45 degrees with the horizontal plane. During welding, on one hand, the crane beam is convenient to be obliquely placed; on the other hand, the welding angular deformation of the flange plate 12 and the web plate 11 can be effectively reduced, and the welding quality is favorably improved.
The utility model discloses a carry out the optimal design to this welding set's concrete structure, can support the driving roof beam steadily for when welding dress to the web 11 and the flange plate 12 of driving roof beam, easy operation, welding efficiency is high, has alleviateed workman's intensity of labour greatly, and this welding set is particularly useful for the welding of large-scale driving roof beam, can effectively guarantee welding quality, welding non-deformable, thereby is favorable to satisfying the production needs better. Meanwhile, as shown in fig. 2, the third columns 33 are symmetrically arranged at the front end and the rear end of one side of the top of the base 21, the two third columns 33 are connected by a second connecting plate 62, the outer sides of the two third columns 33 are respectively provided with the inclined supporting plates 7, and the second connecting plate 62 and the inclined supporting plates 7 are made of angle steel to form a firm supporting structure, so that the overall stability of the welding device is improved.
Example 2
The main structure of the welding device for the travelling beam of the steel plant is basically the same as that of the embodiment 1, and the main difference is as follows: the second upright column 32 is arranged below the web plate 11 on the base 21, the top of the second upright column 32 is provided with an inclined plane parallel to the web plate 11 (i.e. as shown in fig. 2, the contact surface between the second upright column 32 and the web plate 11 is 135 °), and the first connecting plate 61 is connected between the second upright column 32 and the third upright column 33 for reinforcement, so that the stability of the whole structure of the welding device is further improved, and the reduction of welding deformation is facilitated.
A first upright column 31 is processed at one end of the base 21, which is positioned on the vertical side surface of the reinforcing plate 5, and a mounting seat 4 is fixedly mounted at the top of the first upright column 31. The welder 81 is preferably an automatic submerged arc welder and is slidably connected to the mounting block 4 by a mounting bracket 82. Specifically, the mounting seat 4 is made of wide-flange section steel, and a rail which is in sliding fit with the mounting bracket 82 is machined at the top of the wide-flange section steel. The installation mode of the butt welding machine 81 is optimized, so that the welding position and the welding angle of the butt welding machine 81 can be adjusted in real time, and the operation is convenient, convenient and fast. During welding, the travelling beam to be welded is only required to be hoisted to the welding device, the installation position and the angle of the welding machine 81 are adjusted, so that a welding seam and a welding tip form an angle of 45 degrees, the installation seat 4 is driven to drive the welding machine 81 on the installation support 82 to travel on the track of the installation seat 4, and therefore automatic welding of the travelling beam of the steel plant is achieved. Meanwhile, the welding machine 81 is an automatic submerged arc welding machine, and is particularly suitable for use under the condition of large welding quantity, so that the welding efficiency is further improved, the production cost is reduced, and good economic benefits are brought to enterprises.
Example 3
The utility model provides a steelmaking factory building driving roof beam welding set, including a plurality of and along the length direction equidistance distribution of driving roof beam, this welding set is simple manufacture not only, can prefabricate in advance, can set up suitable welding set number according to the driving roof beam of different length specifications moreover to can effectively improve welding efficiency and welding quality, greatly reduced manufacturing cost. Specifically, the driving beam adopts H150's logical long shaped steel in this embodiment, makes welding set according to the overall dimension of driving beam, and the length of 1 preparation of driving beam generally is 12m ~ 18m, and every interval sets up a welding set apart from 3.6m to satisfy the welding requirement, just the utility model discloses a welding set is particularly useful for the welding of large-scale driving beam and other steel construction, can select its number according to the actual demand, and its reuse nature is good.
The present invention and its embodiments have been described above schematically, and the description is not limited thereto, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching of the present invention, without departing from the inventive spirit of the present invention, the person skilled in the art should also design the similar structural modes and embodiments without creativity to the technical solution, and all shall fall within the protection scope of the present invention.
Claims (7)
1. The utility model provides a steelmaking factory building driving roof beam welding set which characterized in that: the welding device comprises a base (21), a reinforcing plate (5), a third upright post (33) and a welding machine (81), wherein the reinforcing plate (5) is arranged on one side of the top of the base (21), the third upright post (33) is arranged on the other side of the top of the base, and inclined surfaces which are parallel to each other and matched with two flange plates (12) are processed on the side surface of the reinforcing plate (5) and the top of the third upright post (33); the welding machine (81) is slidably arranged above the surface to be welded along the length direction of the base (21).
2. The steelmaking plant crane beam welding device of claim 1, wherein: the third upright columns (33) are arranged at intervals along the length direction of the base (21), and the distance between the third upright columns and the reinforcing plate (5) is matched with the width of the travelling crane beam; the included angles between the inclined planes of the reinforcing plate (5) and the third upright post (33) and the horizontal plane are both 45 degrees.
3. The steelmaking plant crane beam welding device of claim 2, wherein: the adjacent third upright columns (33) are connected by adopting a second connecting plate (62), and the outer sides of the third upright columns (33) at two ends are respectively and symmetrically provided with an inclined supporting plate (7).
4. The steelmaking plant crane beam welding device of claim 3, wherein: a second upright post (32) is arranged below the web plate (11) on the base (21), an inclined plane matched with the web plate (11) is processed at the top of the second upright post (32), and a first connecting plate (61) is arranged between the second upright post and the third upright post (33); the inclined supporting plate (7) is made of angle steel.
5. The steelmaking plant crane beam welding apparatus of any one of claims 1 to 4, wherein: the welding machine is characterized in that a first upright post (31) is machined on the side face of the reinforcing plate (5) on the base (21), a mounting seat (4) is fixedly mounted at the top of the first upright post (31), and the welding machine (81) is connected with the mounting seat (4) in a sliding mode through a mounting bracket (82).
6. The steelmaking plant crane beam welding device of claim 5, wherein: the mounting seat (4) is made of flange section steel, and the top of the mounting seat is provided with a track in sliding fit with the mounting bracket (82).
7. The steelmaking plant crane beam welding device of claim 6, wherein: the welding machine (81) is an automatic submerged arc welding machine, and a plurality of supporting columns (22) are arranged below the base (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021206603.4U CN212398443U (en) | 2020-06-24 | 2020-06-24 | Steelmaking factory building driving roof beam welding set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021206603.4U CN212398443U (en) | 2020-06-24 | 2020-06-24 | Steelmaking factory building driving roof beam welding set |
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| Publication Number | Publication Date |
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| CN212398443U true CN212398443U (en) | 2021-01-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202021206603.4U Active CN212398443U (en) | 2020-06-24 | 2020-06-24 | Steelmaking factory building driving roof beam welding set |
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| CN (1) | CN212398443U (en) |
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