CN211915792U - H-shaped steel submerged arc automatic welding area - Google Patents
H-shaped steel submerged arc automatic welding area Download PDFInfo
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- CN211915792U CN211915792U CN202020264928.1U CN202020264928U CN211915792U CN 211915792 U CN211915792 U CN 211915792U CN 202020264928 U CN202020264928 U CN 202020264928U CN 211915792 U CN211915792 U CN 211915792U
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- fixedly connected
- seat
- displacement sensor
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- 238000003466 welding Methods 0.000 title claims abstract description 53
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 23
- 239000010959 steel Substances 0.000 title claims abstract description 23
- 238000006073 displacement reaction Methods 0.000 claims abstract description 35
- 238000000034 method Methods 0.000 claims description 16
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 abstract description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
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Abstract
The utility model discloses an automatic welding area of H shaped steel submerged arc, including U type seat, mounting panel, forked tail guide rail, backup pad, locating plate, support frame, horizontal electric putter, electromagnet, No. two electromagnets, control box, guide rail seat, crane, lift electric putter, guide holder, guide post, pressure sensor, centering displacement sensor and lift displacement sensor, U type seat one side is through welded mode fixedly connected with mounting panel, mounting panel one side is through screw fixedly connected with forked tail guide rail. The utility model discloses a guide holder, guide post, lift displacement sensor and lift electric putter's design can carry out accurate altitude control to the diaphragm, is convenient for adjust the welding area position, and the practicality is stronger, through horizontal electric putter, pressure sensor, centering displacement sensor's design, can carry out effective centering to the diaphragm to according to demand automatically regulated welding seam size and welding area position, the degree of accuracy is higher, and work efficiency is higher, and economic nature is better.
Description
Technical Field
The utility model relates to a submerged arc welding technical field, specific automatic welding zone of H shaped steel submerged arc that says so.
Background
Submerged arc welding (including submerged arc welding, electroslag welding, and the like) is a method in which an electric arc is burned under a flux layer to perform welding. The welding method has the advantages of stable inherent welding quality, high welding productivity, no arc light, little smoke and the like, and becomes a main welding method in the manufacture of important steel structures such as pressure vessels, pipe sections, box-type beam columns and the like. In recent years, although many new welding methods with high efficiency and high quality have been developed, the application field of submerged arc welding is still not affected at all. The H-shaped steel is an economic section efficient section with more optimized section area distribution and more reasonable strength-to-weight ratio, and is named because the section is the same as the English letter H. Because all parts of the H-shaped steel are arranged at right angles, the H-shaped steel has the advantages of strong bending resistance, simple construction, cost saving, light structure weight and the like in all directions and is widely applied. In the process of processing and producing the H-shaped steel, the parts of the H-shaped steel need to be butted. In the existing method, a fixed clamp is mostly adopted to form a fixed welding area, so that submerged arc welding is convenient to carry out, but the mode has the advantages of single application range, poor economy, incapability of adjusting the welding area according to needs, poor practicability and incapability of meeting the use requirement.
SUMMERY OF THE UTILITY MODEL
To the above-mentioned weak point that exists among the prior art, the utility model aims at providing an automatic weld zone of H shaped steel submerged arc.
The utility model discloses a realize that the technical scheme that above-mentioned purpose adopted is: an automatic submerged arc welding area for H-shaped steel comprises a U-shaped seat, a mounting plate, a dovetail guide rail, a supporting plate, a positioning plate, a supporting frame, a transverse electric push rod, a first electromagnetic sucker, a second electromagnetic sucker, a control box, a guide rail seat, a lifting frame, a lifting electric push rod, a guide seat, a guide column, a pressure sensor, a centering displacement sensor and a lifting displacement sensor, wherein the mounting plate is fixedly connected to one side of the U-shaped seat in a welding mode, the dovetail guide rail is fixedly connected to one side of the mounting plate through a screw, the guide rail seat is connected to the dovetail guide rail in a meshing mode, the supporting plate is fixedly connected to one side of the guide rail seat through a bolt, the positioning plate is fixedly connected to one side of the supporting plate through a welding mode, the supporting frame is fixedly connected to one side of the mounting plate through a bolt, the transverse, support frame one side is provided with the control box, No. two electromagnet of bolt fixedly connected with are passed through to locating plate one side, pass through bolt fixedly connected with guide holder in the U type seat, the guide holder inner gearing is connected with the guide post, bolt fixedly connected with crane is passed through to guide post one end, electromagnet is passed through to bolt fixedly connected with in crane one side, crane one side is through screw fixedly connected with centering displacement sensor, there is lifting displacement sensor crane bottom through screw fixedly connected with, pass through bolt fixedly connected with lift electric putter in the U type seat.
The U-shaped seat is connected with two mounting plates, and the perpendicularity between the U-shaped seat and the mounting plates needs to be guaranteed in the welding process.
One side of the positioning plate is connected with a reinforcing rib in a welding mode, and in the welding process, the perpendicularity between the positioning plate and the supporting plate needs to be guaranteed.
The pressure sensor is connected with the positioning plate through bolts, and the model of the pressure sensor is PT 124G-210.
Four guide posts are uniformly distributed on the lifting frame, and the parallelism between the working surface of the first electromagnetic chuck and the positioning surface of the supporting plate needs to be guaranteed.
Eight centering displacement sensors are uniformly distributed on two sides of the lifting frame, the type of each centering displacement sensor is HG-C1030, and the type of each lifting displacement sensor is LS-H21.
The utility model has the advantages that: this device can carry out accurate altitude control to the diaphragm through guide holder, guide post, lift displacement sensor and lift electric putter's design, is convenient for adjust the welding area position, and the practicality is stronger, through horizontal electric putter, pressure sensor, centering displacement sensor's design, can carry out effective centering to the diaphragm to according to demand automatically regulated welding seam size and welding area position, the degree of accuracy is higher, and work efficiency is higher, and economic nature is better.
Drawings
FIG. 1 is a schematic structural view of an automatic submerged arc welding area of H-shaped steel of the present invention;
FIG. 2 is a front view of an automatic submerged arc welding area of H-shaped steel of the present invention;
FIG. 3 is a control block diagram of the H-shaped steel submerged arc automatic welding area of the present invention.
In the figure: the device comprises a 1U-shaped seat, a 2 mounting plate, a 3 dovetail guide rail, a 4 support plate, a 5 positioning plate, a 6 support frame, a 7 transverse electric push rod, a 8 first electromagnetic chuck, a 9 second electromagnetic chuck, a 10 control box, a 11 guide rail seat, a 12 lifting frame, a 13 lifting electric push rod, a 14 guide seat, a 15 guide post, a 16 pressure sensor, a 17 centering displacement sensor and a 18 lifting displacement sensor.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, an automatic submerged arc welding area for H-beam steel comprises a U-shaped seat 1, a mounting plate 2, a dovetail guide rail 3, a support plate 4, a positioning plate 5, a support frame 6, a transverse electric push rod 7, a first electromagnetic chuck 8, a second electromagnetic chuck 9, a control box 10, a guide rail seat 11, a lifting frame 12, a lifting electric push rod 13, a guide seat 14, a guide post 15, a pressure sensor 16, a centering displacement sensor 17 and a lifting displacement sensor 18, wherein one side of the U-shaped seat 1 is fixedly connected with the mounting plate 2 by welding, one side of the mounting plate 2 is fixedly connected with the dovetail guide rail 3 by screws, the dovetail guide rail seat 11 is engaged and connected with the dovetail guide rail 3, one side of the guide rail seat 11 is fixedly connected with the support plate 4 by bolts, one side of the support plate 4 is fixedly connected with the positioning plate 5 by, through the horizontal electric putter 7 of bolt fixedly connected with on the support frame 6, the output of horizontal electric putter 7 passes through bolt fixedly connected with pressure sensor 16, support frame 6 one side is provided with control box 10, 5 one sides of locating plate are through No. two electromagnetic chuck 9 of bolt fixedly connected with, through bolt fixedly connected with guide holder 14 in the U type seat 1, 14 inner meshes of guide holder are connected with guide post 15, bolt fixedly connected with crane 12 is passed through to 15 one end of guide post, electromagnetic chuck 8 No. one of bolt fixedly connected with is passed through to crane 12 one side, crane 12 one side is through screw fixedly connected with centering displacement sensor 17, there is lifting displacement sensor 18 crane 12 bottom through screw fixedly connected with, there is lifting electric putter 13 through bolt fixedly connected with in the U type seat 1.
In the utility model, two mounting plates 2 are connected on the U-shaped seat 1, and the verticality between the U-shaped seat 1 and the mounting plates 2 needs to be ensured in the welding process; one side of the positioning plate 5 is connected with a reinforcing rib in a welding mode, and the perpendicularity between the positioning plate 5 and the supporting plate 4 needs to be ensured in the welding process;
the pressure sensor 16 is connected with the positioning plate 5 through bolts, and the model of the pressure sensor 16 is PT 124G-210; four guide posts 15 are uniformly distributed and connected on the lifting frame 12, and the parallelism between the working surface of the first electromagnetic chuck 8 and the positioning surface of the support plate 4 needs to be ensured;
eight centering displacement sensors 17 are uniformly distributed on two sides of the lifting frame 12, the model of each centering displacement sensor 17 is HG-C1030, and the model of each lifting displacement sensor 18 is LS-H21.
The utility model discloses a theory of operation is: before use, in order to ensure the stability of the device, the mounting plate 2 is fixed on the ground, the U-shaped seat 1 is fixed under the ground, when in use, the transverse plate is placed on the first electromagnetic chuck 8, H-shaped steel welding parameters are input through the control box 10, the lifting function is started, the lifting electric push rod 13 starts to work, the transverse plate moves under the guiding action of the guide post 15 and the guide seat 14, in the moving process, the lifting displacement sensor 18 transmits detected signals to the control box 10, the control box 10 processes and analyzes the signals, the workpiece is stopped at a set height by controlling the lifting electric push rod 13, then the side plate is placed on the supporting plate 4 and is tightly attached to the second electromagnetic chuck 9, the side suction function is started through the control box 10, the second electromagnetic chuck 9 is electrified, the side plate is tightly adsorbed through electromagnetic force, the centering function is started through the control box 10, the transverse electric push rod 7 starts to work, the automatic welding area control device moves under the action of a dovetail guide rail 3 and a guide rail seat 11, a centering displacement sensor 17 and a pressure sensor 16 transmit detected signals to a control box 10, the control box 10 processes and analyzes the signals, pressure signal deviation of two pressure sensors 16 is within a set range by controlling a transverse electric push rod 7, displacement signal deviation of eight centering displacement sensors 17 is within the set range, centering action is completed, then, a welding area function is started through the control box 10, a first electromagnetic chuck 8 is powered on, a transverse plate is adsorbed through electromagnetic force, the control box 10 controls the transverse electric push rod 7 under the action of the centering displacement sensor 17 according to the setting of parameters, the side plate is stopped after leaving the transverse plate for set displacement, the automatic welding area function is realized, the device has reasonable structural design, higher automation degree and convenient use, and can accurately automatically adjust the welding area, the working efficiency is greatly improved, and the method has higher practicability and economy.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (6)
1. An H-shaped steel submerged arc automatic welding area is characterized by comprising a U-shaped seat (1), a mounting plate (2), a dovetail guide rail (3), a support plate (4), a positioning plate (5), a support frame (6), a transverse electric push rod (7), a first electromagnetic chuck (8), a second electromagnetic chuck (9), a control box (10), a guide rail seat (11), a lifting frame (12), a lifting electric push rod (13), a guide seat (14), a guide post (15), a pressure sensor (16), a centering displacement sensor (17) and a lifting displacement sensor (18), wherein the mounting plate (2) is fixedly connected to one side of the U-shaped seat (1) in a welding mode, the dovetail guide rail (3) is fixedly connected to one side of the mounting plate (2) through a screw, the guide rail seat (11) is connected to the dovetail guide rail (3) in a meshing mode, the support plate (4) is fixedly connected to one side of the guide, the automatic lifting device is characterized in that a positioning plate (5) is fixedly connected to one side of the supporting plate (4) in a welded mode, a supporting frame (6) is fixedly connected to one side of the mounting plate (2) through bolts, a transverse electric push rod (7) is fixedly connected to the supporting frame (6) through bolts, a pressure sensor (16) is fixedly connected to the output end of the transverse electric push rod (7) through bolts, a control box (10) is arranged on one side of the supporting frame (6), a second electromagnetic chuck (9) is fixedly connected to one side of the positioning plate (5) through bolts, a guide seat (14) is fixedly connected to the inside of the U-shaped seat (1) through bolts, a guide column (15) is connected to the inside of the guide seat (14) in an engaged manner, a lifting frame (12) is fixedly connected to one end of the guide column (, the lifting frame (12) is characterized in that one side of the lifting frame (12) is fixedly connected with a centering displacement sensor (17) through a screw, the bottom of the lifting frame (12) is fixedly connected with a lifting displacement sensor (18) through a screw, and a lifting electric push rod (13) is fixedly connected with the inside of the U-shaped seat (1) through a bolt.
2. The automatic submerged arc welding area for the H-shaped steel according to claim 1, characterized in that: be connected with two on U type seat (1) mounting panel (2), need guarantee in welding process U type seat (1) with hang down straightness between mounting panel (2).
3. The automatic submerged arc welding area for the H-shaped steel according to claim 1, characterized in that: one side of the positioning plate (5) is connected with a reinforcing rib in a welding mode, and in the welding process, the perpendicularity between the positioning plate (5) and the supporting plate (4) needs to be guaranteed.
4. The automatic submerged arc welding area for the H-shaped steel according to claim 1, characterized in that: the pressure sensor (16) is connected with the positioning plate (5) through bolts, and the model of the pressure sensor (16) is PT 124G-210.
5. The automatic submerged arc welding area for the H-shaped steel according to claim 1, characterized in that: four guide posts (15) are uniformly distributed on the lifting frame (12) and are required to ensure the parallelism between the working surface of the first electromagnetic chuck (8) and the positioning surface of the support plate (4).
6. The automatic submerged arc welding area for the H-shaped steel according to claim 1, characterized in that: eight centering displacement sensors (17) are evenly distributed on two sides of the lifting frame (12), the type of each centering displacement sensor (17) is HG-C1030, and the type of each lifting displacement sensor (18) is LS-H21.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020264928.1U CN211915792U (en) | 2020-03-06 | 2020-03-06 | H-shaped steel submerged arc automatic welding area |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020264928.1U CN211915792U (en) | 2020-03-06 | 2020-03-06 | H-shaped steel submerged arc automatic welding area |
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| Publication Number | Publication Date |
|---|---|
| CN211915792U true CN211915792U (en) | 2020-11-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020264928.1U Expired - Fee Related CN211915792U (en) | 2020-03-06 | 2020-03-06 | H-shaped steel submerged arc automatic welding area |
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| Country | Link |
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| CN (1) | CN211915792U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113977125A (en) * | 2021-11-24 | 2022-01-28 | 苏州工业园区德研福机械设备有限公司 | Splicing method for welding processing of heat dissipation system |
-
2020
- 2020-03-06 CN CN202020264928.1U patent/CN211915792U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113977125A (en) * | 2021-11-24 | 2022-01-28 | 苏州工业园区德研福机械设备有限公司 | Splicing method for welding processing of heat dissipation system |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201113 |
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| CF01 | Termination of patent right due to non-payment of annual fee |