CN212352595U - Full-automatic vulcanizing device - Google Patents
Full-automatic vulcanizing device Download PDFInfo
- Publication number
- CN212352595U CN212352595U CN201922011031.8U CN201922011031U CN212352595U CN 212352595 U CN212352595 U CN 212352595U CN 201922011031 U CN201922011031 U CN 201922011031U CN 212352595 U CN212352595 U CN 212352595U
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- Prior art keywords
- plate
- molding
- automatic
- full
- work station
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- 239000000463 material Substances 0.000 claims abstract description 31
- 238000004073 vulcanization Methods 0.000 claims abstract description 10
- 238000000465 moulding Methods 0.000 claims description 81
- 238000004080 punching Methods 0.000 claims description 20
- 230000000903 blocking effect Effects 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 8
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 6
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 3
- 229910052804 chromium Inorganic materials 0.000 claims description 3
- 239000011651 chromium Substances 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 abstract description 20
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000013461 design Methods 0.000 abstract description 7
- 238000005457 optimization Methods 0.000 abstract 1
- 229920002379 silicone rubber Polymers 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000000748 compression moulding Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000004945 silicone rubber Substances 0.000 description 3
- 230000009466 transformation Effects 0.000 description 3
- 238000009713 electroplating Methods 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 235000019994 cava Nutrition 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
Images
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The utility model discloses a full-automatic vulcanizing device, this full-automatic vulcanizing device include the shaping worker station, punch a hole the worker station, ejecting worker station, unhairing limit worker station and arrange the material worker station, punch a hole worker station, ejecting worker station, unhairing limit worker station and arrange the material worker station in proper order of sequence and set up on automatic line. The forming station comprises an upper forming plate, a middle forming plate and a lower forming plate which are sequentially connected in a matching mode, wherein the upper forming plate and the lower forming plate are provided with embedded structures, and the embedded structures of the upper forming plate are matched with those of the lower forming plate. Through mould structural optimization design, make mould and the automatic vulcanization line body match, replace people to operate machine production by the robot, be convenient for production management and reduce cost.
Description
Technical Field
The utility model relates to a full-automatic vulcanizing device can be used to full-automatic vulcanization technical field.
Background
Compression molding is a widely used method in the processing of silicone rubber articles, and generally requires preforming according to the size and shape of the part, then placing the part into an open mold, and vulcanizing the part at a certain temperature and pressure using a press vulcanizer. The method mainly considers several factors in the process of molding the silicon rubber, firstly, the sulfur adding amount of the silicon rubber, namely, the silicon rubber is added with the bis-di-penta and the platinum vulcanizing agent in a proper proportion, and the silicon rubber is too little and is easy to be unripe and is over-vulcanized. And secondly, the mold temperature is determined according to the type of the vulcanizing agent, and the poor embrittlement rate of the silicone rubber is high due to low temperature or overlong vulcanizing time and high temperature. Another factor is the cure time, which is influenced by the first two factors. The vulcanizing time is shorter as the temperature is higher as the vulcanizing agent addition amount is larger, whereas the vulcanizing agent addition amount is smaller and the vulcanizing temperature is lower, the vulcanizing time is longer. The silicone rubber compression molding has the advantages that: 1. the investment of capital and equipment is minimum, and a flat vulcanizing machine is opened and then an open mill is added. 2. The mold is simple and the cost of the mold is low. 3. A larger flat product can be formed. The size of the product that can be molded by molding is determined only by the mold clamping force and the size of the mold plate of the existing molding press. 4. The product has small shrinkage and good repeatability. 5. Can form products with complex structures in one step.
The existing compression molding of silicon rubber products is carried out by operating a molding press by people, the production efficiency is influenced by the proficiency of people, and the unstable temperature of the mold and the unstable quality of the products are influenced by the change of the production period when the people operate the molding press to carry out production. Therefore, the research on an automatic vulcanizing device which has a simple structure and can realize automatic production is an urgent problem to be solved.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the problems in the prior art and providing a full-automatic vulcanizing device.
The purpose of the utility model can be realized through the following technical scheme: a full-automatic vulcanizing device comprises a forming work station, a punching work station, an ejection work station, a deburring work station and a discharging work station, wherein the punching work station, the ejection work station, the deburring work station and the discharging work station are sequentially arranged on an automatic line; the forming station comprises an upper forming plate, a middle forming plate and a lower forming plate which are sequentially connected in a matching mode, wherein the upper forming plate and the lower forming plate are provided with embedded structures, and the embedded structures of the upper forming plate are matched with those of the lower forming plate.
Preferably, a first guide pillar and a first guide pillar are respectively arranged on the periphery of the upper molding plate in a clearance manner, the height of the first guide pillar is higher than that of the first guide pillar, a spring is arranged between the first guide pillar and the first guide pillar, a product area is arranged in the middle of the upper molding plate, a first insert structure is arranged on the product area, and the first insert structure is an n-row by n-column insert structure.
Preferably, a product area is arranged in the middle of the molding middle plate, a guide sleeve and a first through hole are respectively arranged on the periphery of the molding middle plate, the guide sleeve is used for being matched with a first guide pillar and a second guide pillar on the molding upper plate and the molding lower plate, the product area of the molding middle plate is a product area with n rows by n columns, small cylindrical structures are arranged around the periphery of each product area in a surrounding mode, and the size and the height of each small cylindrical structure are equal.
Preferably, a second guide pillar and a second through hole are arranged in the gap around the molding lower plate, a spring is arranged in the middle of the second guide pillar, a second insert structure is arranged in the middle of the molding lower plate, and the second insert structure is matched with the first insert structure on the molding upper plate.
Preferably, third guide pillars are respectively arranged on the periphery of the punching station, each third guide pillar is respectively matched with a guide sleeve on the forming middle plate, a punching needle area is arranged in the middle of the punching station, and each punching needle area is respectively matched with a product area of the forming middle plate.
Preferably, fourth guide pillars are respectively arranged around the ejection station, the fourth guide pillars are matched with guide sleeves on the molding middle plate, a limiting block is arranged on one side of each fourth guide pillar, the limiting block is matched with a first through hole on the molding middle plate, n ejection regions are arranged in the middle region of the ejection station, and ejection blocks for ejecting products are respectively arranged on each ejection region.
Preferably, the material discharging work station is arranged right above the forming middle plate and comprises nine material blocking blocks and an air cylinder, and the material blocking blocks are arranged on two sides of the air cylinder in a clearance mode.
Preferably, the spring is matched with the first through hole and the third through hole of the upper molding plate and the middle molding plate respectively.
Preferably, the product areas of the upper molding plate and the lower molding plate are both provided with VDI24 texture lines needing electric discharge machining; and the product area of the middle plate in the forming process is provided with SPI-B2 grains.
Preferably, the surfaces of the upper molding plate and the lower molding plate are plated with nickel coatings, and the surface of the middle molding plate is plated with hard chromium coatings.
The utility model discloses technical scheme's advantage mainly embodies: through the optimal design of the mold structure, the mold is matched with the automatic vulcanizing line, and a robot replaces a human to operate the machine for production, so that the working efficiency is greatly improved, the production management is convenient, the cost is reduced, and the mold is suitable for industrial popularization and application.
Drawings
Fig. 1 is the utility model discloses a structural schematic diagram of a full-automatic vulcanization device shaping station.
Fig. 2 is the structural schematic diagram of the forming upper plate of the full-automatic vulcanizing device of the utility model.
Fig. 3 is a schematic structural diagram of the forming middle plate of the full-automatic vulcanizing device of the present invention.
Fig. 4 is the structural schematic diagram of the small cylinder of the full-automatic vulcanizing device of the utility model.
Fig. 5 is a schematic view of the molded lower plate structure of the full-automatic vulcanizing device of the present invention.
Fig. 6 is the utility model discloses a structural schematic diagram of a full-automatic vulcanization device tool that punches a hole.
Fig. 7 is the structure schematic diagram of the ejection jig of the full-automatic vulcanizing device of the utility model.
Fig. 8 is the utility model discloses a structural schematic diagram of a full-automatic vulcanization device unloading tool.
Detailed Description
Objects, advantages and features of the present invention will be illustrated and explained by the following non-limiting description of preferred embodiments. These embodiments are merely exemplary embodiments for applying the technical solutions of the present invention, and all technical solutions formed by adopting equivalent substitutions or equivalent transformations fall within the scope of the present invention.
The utility model discloses a full-automatic vulcanizing device, this full-automatic vulcanizing device include that shaping worker stands 1, punches a hole worker and stands 2, ejecting worker and stands 3, unhairing limit worker and arrange material worker and stand 4, punch a hole worker and stand 2, ejecting worker and stand 3, unhairing limit worker and arrange material worker and stand 4 and set up in proper order of sequence on the automatic line in proper order. As shown in fig. 1, the molding station 1 includes an upper molding plate 11, a middle molding plate 12 and a lower molding plate 13, which are sequentially connected in a matching manner, wherein both the upper molding plate 11 and the lower molding plate 13 are provided with an embedded structure, and the embedded structure of the upper molding plate is matched with the embedded structure of the lower molding plate.
As shown in fig. 2, a first guide post 111 and a first guide post 112 are respectively arranged on the periphery of the upper molding plate at intervals, the height of the first guide post 112 is higher than that of the first guide post 111, a spring 113 is arranged between the first guide post 111 and the first guide post 112, and the spring 113 is respectively matched with a first through hole and a third through hole of the upper molding plate and the middle molding plate. The middle part of the forming upper plate is provided with a product area, the product area is provided with a first insert structure 114, and the first insert structure is an n-row by n-column insert structure.
As shown in fig. 3, a product area 121 is disposed in the middle of the molding middle plate, a guide sleeve 122 and a first through hole 123 are disposed around the molding middle plate, the guide sleeve 122 is used for being matched with a first guide pillar and a second guide pillar on the molding upper plate and the molding lower plate, the product area of the molding middle plate is a product area with n rows by n columns, in the technical scheme, the product area of the molding middle plate is preferably a product area with three rows by three columns, as shown in fig. 4, small cylindrical structures 124 are disposed around the periphery of each product area in parallel and spaced, the size and height of each small cylindrical structure are equal, each small cylindrical structure is convexly disposed on the corresponding product area, and the arrangement of the small cylindrical structures can greatly increase the contact surface between a product and the molding middle plate, so that burrs of the product can be left on the molding middle plate.
The mould will satisfy the auto vulcanization shaping, at first need design two pairs of mould medium plates, can save the product vulcanization cycle like this, and a pair of medium plate vulcanizes the shaping in the machine, and another pair of medium plate carries out punching a hole of product on the automatic line body, and ejecting product gets rid of deckle edge, goes up raw and other materials work. The product is left on the shaping medium plate after the shaping, and shaping medium plate and shaping upper plate, shaping hypoplastron are opened after the product shaping, and shaping upper plate, shaping hypoplastron do not have product and deckle edge, just so can with another vice medium plate shaping product together.
As shown in fig. 5, a second guide post 131 and a second through hole are arranged in a gap around the lower molding plate, a spring 113 is arranged in the middle of the second guide post, a second insert structure 133 is arranged in the middle of the lower molding plate, and the second insert structure is matched with the first insert structure on the upper molding plate. In order to ensure the position precision of the mold, the molding lower plate is designed to be of an insert structure, and each insert is precisely positioned, so that the position precision of the molding upper plate, the molding middle plate and the molding lower plate can be more accurate.
As shown in fig. 6, the periphery of the punching station is respectively provided with third guide pillars 21, each third guide pillar is respectively matched with a guide sleeve on the molding middle plate, the middle of the punching station is provided with a punching needle area 22, and each punching needle area is respectively matched with a product area of the molding middle plate. Towards waste material tool in the middle of the product, the hole has the waste material to need to get rid of inefficiency in the middle of the product, designs the worker station that punches a hole, 216 caves that once can punch a hole, and the time of punching a hole only needs 10S, has greatly improved work efficiency.
As shown in fig. 7, fourth guide pillars 31 are respectively arranged around the ejection station, the fourth guide pillars 31 are matched with guide sleeves 122 on the middle molding plate, a limit block 32 is arranged on one side of each fourth guide pillar, the limit block 32 is matched with a first through hole 123 on the middle molding plate, n ejection regions are arranged in the middle region of the ejection station, and an ejection block 34 for ejecting a product is respectively arranged on each ejection region. The ejecting block is made of plastic materials, so that the strength of the ejecting block is guaranteed, the middle plate of the mold can be prevented from being damaged, and the efficiency is greatly improved. The product is ejected out the station, and the product is stayed on the shaping medium plate after the shaping, and the artifical consuming time that takes off from the mould has the risk of damaging the mould again, designs ejecting out the station, once can be ejected 216 cave products.
As shown in fig. 8, the material discharge station 4 is disposed right above the molding middle plate, and includes nine material blocking blocks 41 and an air cylinder 42, and the material blocking blocks are arranged at two sides of the air cylinder in a clearance arrangement manner.
The product areas of the upper molding plate and the lower molding plate are provided with VDI24 texture lines needing discharge machining, and in order to enable products to be adhered to the middle molding plate, the product area of the middle molding plate is provided with SPI-B2 texture lines. And electroplating a nickel coating on the surfaces of the upper molding plate and the lower molding plate, and electroplating a hard chromium coating on the surface of the middle molding plate.
Arrange the material worker station, the manual work is placed the material and is arranged on arranging the material worker station, it sets up under the shaping medium plate to arrange the material worker station, it includes nine material blocking pieces and cylinder to arrange the material worker station, and each material blocking piece clearance is arranged and is set up in the both sides of cylinder, and the material blocking piece is closed, stretches out the recess, and the cylinder starts, and the material blocking piece is opened, expects to fall corresponding medium plate product district, and the unhairing limit process, and deckle edge are got rid of, and one set of flow finishes.
Raw and other materials are arranged material worker and are stood, need to arrange nine raw materialss to the shaping medium plate at every turn, and artifical single is put consuming time on the shaping medium plate, and because the shaping medium plate is hot row material, the front and back order can influence the mobility of raw materials, and the material worker is stood in the design, and the raw materials is put on arranging material worker and stands, and the tool is automatic to be opened on arranging the medium plate when arranging material worker position to the mould medium plate.
The automatic device comprises a robot, an automatic line body and a controller, wherein the robot takes and places a mold middle plate according to a program instruction, the molding middle plate with placed raw materials is grabbed and placed on the machine, then the middle plate after vulcanization molding is grabbed and placed on the automatic line body, and punching and ejecting processes are carried out.
The automatic line body bears the circulation of medium plate, has the worker station that punches a hole on the line body, and the product is ejecting worker station, and the worker station is got rid of to deckle edge, and raw and other materials are arranged the worker station, and every worker station design has the accurate location and the medium plate location, and the controller carries out the settlement of procedure, controls the operation of whole transfer machine.
The utility model has a plurality of implementation modes, and all technical schemes formed by adopting equivalent transformation or equivalent transformation all fall within the protection scope of the utility model.
Claims (10)
1. The utility model provides a full-automatic vulcanizer which characterized in that: the automatic punching and deburring machine comprises a forming work station (1), a punching work station (2), an ejection work station (3), a deburring work station and a discharging work station (4), wherein the punching work station (2), the ejection work station (3), the deburring work station and the discharging work station (4) are sequentially arranged on an automatic line;
the forming station (1) comprises an upper forming plate (11), a middle forming plate (12) and a lower forming plate (13) which are sequentially connected in a matching mode, mosaic structures are arranged on the upper forming plate (11) and the lower forming plate (13), and the mosaic structures of the upper forming plate are matched with those of the lower forming plate.
2. The full-automatic vulcanizing device according to claim 1, wherein: the mold insert is characterized in that a first guide post (111) and a first guide post (112) are respectively arranged on the periphery of the upper molding plate in a clearance mode, the height of the first guide post (112) is higher than that of the first guide post (111), a spring (113) is arranged between the first guide post (111) and the first guide post (112), a product area is arranged in the middle of the upper molding plate, a first mold insert structure (114) is arranged on the product area, and the first mold insert structure is an n-row by n-column mold insert structure.
3. The full-automatic vulcanizing device according to claim 1, wherein: the middle part of the molding middle plate is provided with a product area (121), the periphery of the molding middle plate is respectively provided with a guide sleeve (122) and a first through hole (123), the guide sleeve (122) is used for being matched with a first guide pillar and a second guide pillar on the molding upper plate and the molding lower plate, the product area of the molding middle plate is a product area with n rows by n columns, small cylindrical structures (124) are arranged around each product area in a surrounding mode, and the size and the height of each small cylindrical structure are equal.
4. The full-automatic vulcanizing device according to claim 1, wherein: and a second guide pillar (131) and a second through hole are arranged in the periphery of the lower molding plate in a clearance mode, a spring (113) is arranged in the middle of the second guide pillar, a second insert structure (133) is arranged in the middle of the lower molding plate, and the second insert structure is matched with the first insert structure on the upper molding plate.
5. A full-automatic vulcanization device according to claim 3, characterized in that: and third guide pillars (21) are respectively arranged on the periphery of the punching work station, each third guide pillar is respectively matched with the guide sleeve on the forming middle plate, a punching needle area (22) is arranged in the middle of the punching work station, and each punching needle area is respectively matched with the product area of the forming middle plate.
6. A full-automatic vulcanization device according to claim 3, characterized in that: fourth guide pillars (31) are respectively arranged on the periphery of the ejection work station, the fourth guide pillars (31) are matched with guide sleeves (122) on the forming middle plate, a limiting block (32) is arranged on one side of each fourth guide pillar, the limiting blocks (32) are matched with first through holes (123) on the forming middle plate, n ejection areas are arranged in the middle area of the ejection work station, and ejection blocks (34) used for ejecting products are respectively arranged on each ejection area.
7. The full-automatic vulcanizing device according to claim 1, wherein: the material discharging work station (4) is arranged right above the forming middle plate and comprises nine material blocking blocks (41) and an air cylinder (42), and the material blocking blocks are arranged on two sides of the air cylinder in a clearance mode.
8. The full-automatic vulcanizing device according to claim 2, wherein: the spring (113) is respectively matched with the first through hole and the third through hole of the upper molding plate and the middle molding plate.
9. The full-automatic vulcanizing device according to claim 1, wherein: VDI24 texture lines needing electric discharge machining are arranged in the product areas of the upper molding plate and the lower molding plate; and the product area of the middle plate in the forming process is provided with SPI-B2 grains.
10. The full-automatic vulcanizing device according to claim 1, wherein: the surfaces of the upper molding plate (11) and the lower molding plate (13) are electroplated with nickel coatings, and the surface of the middle molding plate (12) is electroplated with a hard chromium coating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922011031.8U CN212352595U (en) | 2019-11-20 | 2019-11-20 | Full-automatic vulcanizing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922011031.8U CN212352595U (en) | 2019-11-20 | 2019-11-20 | Full-automatic vulcanizing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212352595U true CN212352595U (en) | 2021-01-15 |
Family
ID=74137712
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922011031.8U Expired - Fee Related CN212352595U (en) | 2019-11-20 | 2019-11-20 | Full-automatic vulcanizing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212352595U (en) |
-
2019
- 2019-11-20 CN CN201922011031.8U patent/CN212352595U/en not_active Expired - Fee Related
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210115 |
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| CF01 | Termination of patent right due to non-payment of annual fee |