CN212348291U

CN212348291U - Denitration system for flue gas denitration by using ozone and spray tower

Info

Publication number: CN212348291U
Application number: CN202020200375.3U
Authority: CN
Inventors: 刘明; 张菡英; 赵莉; 钤小平
Original assignee: Shandong Normal University
Current assignee: Shandong Normal University
Priority date: 2020-02-24
Filing date: 2020-02-24
Publication date: 2021-01-15
Anticipated expiration: 2030-02-24

Abstract

The invention discloses a denitration system for flue gas denitration by utilizing ozone and a spray tower, which comprises the spray tower, an ozone supply system and a soluble alkali liquor supply system, wherein a sprayer is arranged in the spray tower, the soluble alkali liquor supply system conveys soluble alkali liquor to the sprayer through a liquid inlet pipe, an ozone distributor is also arranged in the spray tower, the ozone distributor is arranged at the lower part of the sprayer and the upper part of a flue gas inlet, and the ozone supply system conveys ozone to the ozone distributor through an air inlet pipe. The invention overcomes the technical prejudice, unexpected technical effect, and great economic and social benefits.

Description

Denitration system for flue gas denitration by using ozone and spray tower

Technical Field

The invention relates to the technical field of flue gas denitration, in particular to a denitration system for flue gas denitration by utilizing ozone and a spray tower.

Background

Coal-fired power generation, steel mill steelmaking and other processes taking coal and petroleum as heat sources are one of the main sources of nitrogen oxide increase in the environment. In order to reduce the influence on the environment, various manufacturers adopt various methods to reduce the emission of nitrogen oxides in the combustion tail gas (the flue gas), namely, the flue gas is subjected to denitration treatment. The existing flue gas denitration technology mainly comprises two main types, namely a catalytic reduction method and an oxidation method. Compared with a catalytic reduction method, the oxidation method theoretically has the advantages of simple process, low cost and the like, so that the method becomes the research and research direction in the field of flue gas denitration at present. Ozone is a strong oxidant, is simple to produce, is a clean oxidant, and naturally becomes the object of choice in the oxidation process. The prior art discloses a plurality of technical schemes for denitration of flue gas by ozone. Such as CN109210955A, CN109224820A, CN109173662A, CN108404616A, CN 109675421A, CN 109621662 a, etc., all disclose the use of ozone for flue gas denitration. However, the prior art also indicates that there are technical difficulties in the denitrification with ozone, as disclosed in CN 109621662A, O₃Although a common strong oxidizer, O is₃The direct oxidation reaction has higher selectivity, slower reaction rate and low utilization rate. CN108905555A discloses₃Is unstable, slowly decomposes at room temperature, and rapidly decomposes at 200 ℃. More importantly, the actual conditions of the flue gas, such as higher temperature (about 100-300 ℃), lower pressure (about kilopascal level, even negative pressure), low concentration of nitric oxide (about tens-500 mg/m)³) Faster flow rates (about 1-10 m/s), etc. can greatly affect the presence of ozone and its effect on the oxidation of NO. In the actual process, the ozone oxidation method cannot be popularized and applied in a large range because of poor effect. In order to improve the oxidation effect, the prior art generally adopts the increase of the ozone input amount, which leads to the increase of the cost and cannot be popularized and applied.

Disclosure of Invention

In order to solve the technical problems that ozone is easy to decompose and low in oxidation effect in flue gas, the invention provides a denitration system for flue gas denitration by using ozone and a spray tower, which comprises the following steps:

the utility model provides an utilize ozone and spray column to carry out denitration system of flue gas denitration, including the spray column, ozone supply system, soluble alkali lye supply system, set up the spray thrower in the spray column, soluble alkali lye supply system carries soluble alkali lye to the spray thrower through the feed liquor pipe, a serial communication port, still set up the ozone distributor in the spray column, the ozone distributor sets up in the lower part of spray thrower, the upper portion of flue gas import, ozone supply system carries ozone to the ozone distributor through the intake pipe, spray thrower blowout soluble alkali lye, ozone distributor blowout ozone, the flue gas gets into the spray column from the flue gas import, soluble alkali lye, ozone and flue gas three mix in the spray column, reaction and mass transfer.

Preferably, the ozone distributor is arranged opposite to the sprayer, the gas distribution flow direction of the ozone distributor is consistent with the smoke flow direction, and the spray liquid flow direction of the sprayer is opposite to the smoke flow direction.

Preferably, one or more additional sprayers are arranged above the sprayers, and the sprayers are also connected with a liquid inlet pipe of the soluble alkali liquor.

Preferably, the tower shell of the spray tower is a section of flue.

The invention content is explained in the following with the prior art:

(I) the experimental analysis and theoretical analysis of the invention

1. Analysis of experiments

In the case of comparative examples 1 (1) and (2), ozone was directly introduced into the flue gas in the flue provided outside the spray tower. And the sprayer in the spray tower is closed, and no alkali liquor is sprayed out. The result shows that the ozone is directly introduced into the flue gas, the oxidation of NO in the flue gas is limited, and the oxidation rate does not exceed 10%.

Comparative example 1 (3) the case where ozone was directly introduced into the flue gas in the flue duct disposed outside the spray tower, but the sprayer was able to spray the soluble alkali liquor in the spray tower. The reduction of NO increased, but not more than 20%.

Comparative example 2 still passes ozone into the flue gas and not into the spray tower, but is located closer to the spray tower. The oxidation rate of NO is improved by the positional variation, but the removal rate of NO is not about 40%.

Examples 1, 2 and 3 show the case that ozone is passed into the spray tower via an ozone distributor and the spray tower is able to spray the soluble lye in the spray tower. Ozone is contacted with the flue gas in the environment of soluble alkali liquor. Compared with various proportions, in the embodiment, the ozone has very obvious effect of removing NO in the flue gas, and the effect respectively reaches more than 60% and 70%.

1. Theoretical analysis

O3 is a strong oxidant, and its standard electrode potential can be up to 2.07mv, which is higher than the oxidants of hydrogen peroxide, potassium permanganate, chlorine dioxide, etc. However, in comparative examples 1 and 2, the effect of ozone on the oxidation of NO was very limited. The reason for this phenomenon has been analyzed in the prior art, for example, in CN 109621662A, O₃The direct oxidation reaction has higher selectivity and slower reaction rate; or CN108905555A discloses₃Is unstable, slowly decomposes at room temperature, and rapidly decomposes at 200 ℃. But this analysis is difficult to interpret satisfactorily.

The applicant believes that the reason why ozone cannot oxidize NO in flue gas is not only the oxidizing property of ozone, the properties of ozone, but also NO and NO₂And the actual condition of the flue gas.

(1) The ozone is directly introduced into the flue gas because of the characteristics of the flue gas, such as higher temperature (about 100-300 ℃), lower pressure (about kilopascal grade, even negative pressure), and low concentration of nitric oxide (about tens-500 mg/m)³) Ozone is decomposed very rapidly due to the fast flow rate (about 1-10 m/s), and O generated by decomposition are easier to react first to generate O compared with O and NO₂Thereby reducing the effective component of ozone and being not beneficial to the oxidation of NO.

O₃→ O₂ + O

O + O → O₂

(2) The more likely reasons are:

NO and NO₂The transformation relationship of (1). Applicants believe that NO is not readily converted to NO at higher temperatures, lower pressures, and lower concentrations of NO₂Or NO after conversion₂And immediately converted to NO. Thus, even if NO in the flue gas can be replaced by O₃Oxidation, the amount of NO does not change much in the final flue gas. Comparative examples 1 and 2 are very good illustrations.

O₃ + NO → NO₂ + O₂

NO₂→ O + NO

O + O → O₂

The reason why NO in the

embodiments

1 and 2 and the technical solutions of the present invention can be efficiently removed is that:

(1) the nitrogen oxides in high valence state can be quickly absorbed by soluble alkali liquor:

when NO in the flue gas is instantaneously oxidized by ozone, oxidation products (high-valence nitrogen oxides, such as NO) are generated in the alkali liquor environment₂) Can be immediately absorbed by the alkali liquor to form nitrate or nitrite which is retained in the alkali liquor without generating NO₂The conversion to NO, in addition, the lye promotes the absorption of NO. Thus, the nitrogen oxides in the flue gas can be removed.

O₃ + NO → NO₂ + O₂

3NO₂ +2 OH^- → NO₃ ^-+ NO + H₂O

NO₂ + NO + 2OH^- → 2NO₂ ^-+ H₂O

Comparative example 3 the reason why the removal effect of NO becomes better than that of comparative example 2 is that NO2 oxidized in comparative example 3 can be more quickly contacted with the soluble alkali solution to avoid decomposition.

(2) The ozone is decomposed in the presence of alkali liquor.

Although described above, ozone, when decomposed in flue gas, results in a reduction in available oxygen, which is detrimental to the oxidation of NO. However, it is also possible to distinguish when ozone is decomposed in the presence of a soluble lye. Fangmin et al, in the ozone water stability study, indicate that soluble alkali solution can play a catalytic role, resulting in O₃Decomposition occurs quickly. For the purposes of the present invention, O₃Decomposition occurs in the presence of soluble alkali liquor, and O is not reduced₃The oxidation effect of NO is also enhanced. This is because: the decomposition products of the catalyst are generated by free monatomic O with stronger oxidizability, and the monatomic O is easier and more capable of oxidizing NO.

Moreover, because of the separation effect between O and O in the soluble alkali liquor due to the existence of liquid, O is not immediately combined into O₂Thus, the possibility of NO oxidation is greater. As mentioned above, NO oxidized by O is immediately absorbed by soluble alkali liquor and removed from flue gas.

O₃→ O₂ + O

NO + O → NO₂

3NO₂ +2 OH^- → NO₃ ^-+ NO + H₂O

NO₂ + NO + 2OH^- → 2NO₂ ^-+ H₂O

Therefore, the ozone must oxidize and remove NO in the smoke in the soluble alkali liquor (or in the presence of the soluble alkali liquor), which is the characteristic that the invention is different from the prior art.

In example 3, compared with example 1, a sprayer is added, and the spraying density of the soluble alkali liquor is increased, so that a better denitration effect is obtained, and therefore, the function of the soluble alkali liquor in oxidation denitration is further illustrated, namely, the soluble alkali liquor not only plays a role of an absorbent, but also plays a role of supplementing the oxidation effect.

The reason why the example 2 has better denitration effect than the example 1 is that the ozone and the soluble alkali liquor take the measures of opposite spraying, and the distance between the sprayer and the ozone distributor is increased. The contact space of the ozone and the soluble alkali liquor is longer, and the ozone can be better collided and mixed, so that the decomposition of the ozone is increased, and in combination with the reasons, the ozone is decomposed in the presence of the soluble alkali liquor, and the removal of NO is facilitated.

(II) spray tower

The spray tower is a place for realizing the technical idea in the denitration system. Except the arrangement position of the ozone distributor in the ozone conveying system, other structures of the spray tower are the prior art and mainly comprise: tower shell, spray thrower, liquid delivery and circulation system, flue gas import and export etc.. The sprayer consists of one or more nozzles which can be uniformly arranged along the cross section of the spray header, and the nozzles have the function of converting liquid into liquid drops or spraying the liquid drops after atomization under the action of internal liquid (or liquid and gas) pressure.

In a preferred scheme, for low-cost modification of the existing flue gas emission process, the tower shell of the spray tower is replaced by a section of flue, and the scheme is particularly suitable for modification treatment of sintering flue gas in a steel plant and flue gas in a power plant.

(III) ozone supply system

Ozone is generated by an ozone generator. The ozone generator can be a high-voltage discharge type ozone generator which is purchased or customized in the market. The oxygen source can be pure oxygen, and air can be directly used as the oxygen source for saving cost. It should be noted that, in the actual process, no matter ozone is generated by a pure oxygen source or an air source, pure ozone only occupies a certain proportion of gas, the proportion of the pure oxygen source is high, and the proportion of the air source is low. Thus, the present invention relates to processes using ozone, and the concept of ozone also includes ozone-containing gases.

The ozone supply system comprises an ozone generator, a gas booster pump, a valve, an air inlet pipe, an ozone distributor and the like. The function is to supply ozone to the spray tower and distribute the ozone in the flue gas.

The ozone distributor is a device for uniformly distributing ozone generated by an ozone generator in flue gas flowing through a spray tower. Ozone distributors as disclosed in the prior art, e.g. CN108905555A, CN 109173662A; conventional means such as conical, fan nozzles; or a simple taking pipe, such as a section of coil pipe, seals one end head, and then a plurality of small holes for spraying ozone are formed in the pipe body; and other devices capable of performing the function of uniformly distributing ozone.

The supply amount of ozone is specifically determined according to the content of NO in the flue gas and the ratio of ozone to NO.

Theoretically, 1 mole of ozone could oxidize and absorb more than 1 mole of NO according to the aforementioned reaction formula. However, considering the actual working condition, the molar ratio of the ozone to the NO is taken as follows: 1-2:1. The ozone generators are then purchased, or customized accordingly.

The ozone generator can be a high-voltage discharge type ozone generator which is purchased or customized in the market. The oxygen source can be pure oxygen, but air can be directly used for saving cost.

(IV) soluble alkali liquor supply system

The soluble alkali is a substance capable of ionizing hydroxide ions in water, and specifically includes substances capable of dissolving in water and ionizing hydroxide ions in water, such as sodium hydroxide, potassium hydroxide, calcium hydroxide, ammonia, alcohol amine, sodium carbonate, potassium carbonate, sodium bicarbonate, potassium bicarbonate, and urea.

The soluble alkali liquor refers to an aqueous solution of soluble alkali or a mixture of the aqueous solution and part of soluble alkali.

The system comprises a lye tank, a pressure pump, a valve, a liquid inlet pipe and the like. The function is to convey the soluble alkali liquor to the sprayer and then spray the soluble alkali liquor to the flue gas through the nozzle. Considering that the sprayed alkali liquor has a larger pH value and can be recycled, the sprayed alkali liquor is collected to an alkali liquor tank and then is conveyed to a nozzle by a pressure pump for catalysis and absorption again. If the pH is lowered, a soluble base may be added for adjustment. The reaction product may be periodically withdrawn from the lye tank. A better definition of this system is: a soluble alkali liquor supply and circulation system.

The dosage of the soluble alkali liquor is determined according to the amount of nitrogen oxides in the flue gas, the concentration value of the alkali liquor and other factors. Experiments show that when the pH value reaches 9, the nitrogen oxide in the flue gas can be oxidized and absorbed, and under the condition that other conditions are not changed, the larger the pH value is, the better the removal effect of the nitrogen oxide is. The pH value is preferably in the range of 12 to 14 from the viewpoint of cost.

The soluble alkali liquor plays three roles: 1. an environment is provided for the oxidation and absorption of NO, and ozone has a good denitration effect only in an alkali liquor environment; 2. catalytically decomposing ozone; 3. absorbing the high valence nitrogen oxides. It is a third function that can directly consume the soluble base. The amount of soluble base required for this function may be determined based on the amount of nitrogen oxides in the flue gas. According to the preceding formula, theoretically, the ratio of the amount of soluble base to nitrogen oxides is less than 1: 1. however, in order to perform three functions better, in practical applications, the input amount of the soluble base is larger than the theoretical value. For example, the unit input amount of the soluble alkali can be more than 2, 4 or even 10 times of the corresponding nitrogen oxide amount.

The invention has the beneficial effects that:

1. the ozone is used for flue gas denitration, and the cost is low and the efficiency is high;

2. the ozone is denitrified in the alkali liquor environment, so that the technical bias is overcome, and unexpected technical effects are achieved;

3. compared with the prior art, the flue gas does not need to be heated, and air can be used as an air source, so that the method has great cost advantage;

4. the prior flue gas emission process can be used for denitration by slightly modifying, and has great economic and social benefits.

Drawings

FIG. 1: system schematic of example 1.

FIG. 2: system schematic of example 2.

FIG. 3: system schematic of example 3.

FIG. 4: schematic system diagrams of comparative examples 1 and 2.

FIG. 5: a structural form of an ozone distributor.

Detailed Description

Example 1

The invention is explained by combining the attached drawings 1 and 5:

the spray tower is a cylinder with the diameter of 0.8m, the height of the tower is 5m, the wall thickness is 8mm, and the spray tower is made of 304L stainless steel. The sprayer 1 is arranged in the tower at a position 1m away from the top, and the sprayer 1 consists of 3 90-degree conical solid nozzles 2 which are uniformly arranged in a cross section. The sprayer 1 is connected with a liquid inlet pipe 4 of soluble alkali liquor; the ozone distributor 5 is positioned 0.8m below the sprayer 1, the ozone distributor 5 is a plane spiral pipe, and a plurality of small holes with the diameter of 1mm are uniformly formed in the lower part of the pipe and right opposite to the flue gas direction. The ozone distributor 5 is connected with an ozone inlet pipe 6. The spray tower is provided with a flue gas inlet 7 at a position 1.5m away from the bottom, and a flue gas outlet 8 is arranged at the top. The bottom of the spray tower is used as a lye tank 9. An ozone inlet pipe 6 is connected with an ozone generator 3 outside the spray tower, and a gas booster pump 10 and a flow regulating valve 11 are also arranged on the pipeline. The liquid inlet pipe 4 of soluble alkali liquor is connected with the sprayer 1, a liquid booster pump 12 and a flow regulating valve 13 are also arranged on the pipeline, and the tail end of the soluble alkali liquor pipeline is connected with an alkali liquor tank 9 at the bottom of the spraying tower.

The flue gas is the sintering flue gas of a sintering workshop of a certain steel mill. The initial flue gas parameters are: the temperature of the smoke is 135-137 ℃, the humidity of the smoke is 0.01-0.03 percent, and the NO content is 174-183mg/m³Total nitrogen oxide content 273-296mg/m³Oxygen content is 14-16%, and flue gas flow is 904m³/h。

The ozone generator 3 is OZ type air source ozone generator produced by ozone purification equipment of Qingdao Zhongdao, the ozone production is 500g/h, the ozone concentration is 18-30g/m³. The soluble alkali solution is 0.1M sodium hydroxide solution.

The flue gas enters the spray tower through a flue gas inlet 7 and rises in the spray tower; opening a flow regulating valve 13 and a booster pump 12 of a soluble alkali liquor input and circulation system, conveying alkali liquor in an alkali liquor tank 9 to a sprayer 1 through a liquor inlet pipe 4, spraying out the alkali liquor through a nozzle 2, and regulating the flow of the alkali liquor through the flow regulating valve 13 to ensure that the input quantity per hour is not less than 4 kg; the flow control valve 11 is opened, the booster pump 10 is started, and the ozone generated in the ozone generator 3 is delivered to the ozone distributor 5 through the air inlet pipe 6 and is sprayed out through the small hole of the ozone distributor 5 facing downward. The flow of the ozone is adjusted by the flow adjusting valve 11, and the input amount of pure ozone per hour is ensured to be not less than 400 g.

Measured at the flue gas outlet 8 of the spray tower, the NO contents of 67, 57, 58 and 62mg/m are obtained³An equivalent value in the range of 55-70mg/m³In the meantime.

Example 2

The invention is explained by combining the attached figures 2 and 5:

the present embodiment differs from the denitration system described in embodiment 1 in the structure: the ozone distributor 5 is positioned at a position 2 meters below the sprayer 1; and the small holes of the ozone distributor 5 face upwards; the ozone is sprayed upwards through the small holes of the ozone distributor 5 and is consistent with the flow direction of the flue gas. Other contents and processes are the same as those of embodiment 1.

Measured at the flue gas outlet 8 of the spray tower to obtain NO contents of 43, 47, 48 and 49mg/m³An equivalent value in the range of 40-50mg/m³In the meantime.

Example 3

The invention is explained by combining the attached figures 3 and 5:

the present embodiment differs from the denitration system described in embodiment 1 in the structure: a sprayer 1-b is arranged at the position of 0.5 meter above the sprayer 1; the sprayer 1-b is connected with a liquid inlet pipe 4-b, a booster pump 12-b and a flow regulating valve 13-b, and is finally connected with a lye tank 9. Namely, the system has two sets of soluble alkali liquor supply systems. Other contents and processes are the same as those of embodiment 1.

Measured at the flue gas outlet 8 of the spray tower, the NO contents of 57, 54, 44 and 48mg/m are obtained³An equivalent value in the range of 45-60mg/m³In the meantime.

Comparative example 1

Fig. 4 is a schematic diagram of this comparative example.

The difference from the denitration system in example 1 is that the ozone supply system does not add ozone to the spray tower but delivers it to the flue 15 before the spray tower. This comparative example used a nozzle as the ozone distributor 5, the nozzle being at a distance of 5m from the flue gas inlet 7.

The spray column was made of 304L stainless steel, as described in example 1, and was a cylinder having a diameter of 0.8m, a column height of 5m and a wall thickness of 8 mm. The sprayer 1 is arranged in the tower at a position 1m away from the top, and the sprayer 1 consists of 3 90-degree conical solid nozzles 2 which are uniformly arranged in a cross section. The sprayer 1 is connected with a liquid inlet pipe 4 of soluble alkali liquor; an ozone distributor 5 arranged in the flue is connected with an ozone inlet pipe 6. The ozone inlet pipe 6 is connected with the ozone generator 3, and the pipeline is also provided with a gas booster pump 10 and a flow regulating valve 11. The liquid inlet pipe 4 of soluble alkali liquor is connected with the sprayer 1, a liquid booster pump 12 and a flow regulating valve 13 are also arranged on the pipeline, and the tail end of the soluble alkali liquor pipeline is connected with an alkali liquor tank 9 at the bottom of the spraying tower.

The sintering flue gas is firstly introduced into a flue, an ozone distributor 5 is positioned in the flue, a gas booster pump 10 and a flow regulating valve 11 are opened, and ozone is introduced into the flue through the ozone distributor 5. The flue gas and the introduced ozone enter the spray tower through a flue gas inlet 7 and exit the spray tower through a flue gas outlet 8.

(1) The booster pump 12 and the flow rate adjustment valve 13 are closed. When the orientation of the ozone distributor 5 is opposite to the flue gas flow direction, the measured NO concentration value at the flue gas outlet 8 is as follows: 172. 174, 167, 163mg/m³。

(2) The booster pump 12 and the flow rate adjustment valve 13 are closed. When the orientation of the ozone distributor 5 is consistent with the flow direction of the flue gas, the measured NO concentration value at the flue gas outlet 8 is as follows: 171. 168, 170, 163mg/m³。

In both cases the proportion of NO oxidized by the ozone fed in is smaller, less than 10%.

(3) The orientation of the ozone distributor 5 is consistent with the flow direction of the flue gas, and the booster pump 12 and the flow regulating valve 13 are opened to spray the soluble alkali liquor from the sprayer 1. The measured NO concentration value at the flue gas outlet 8 is as follows: 153. 146, 152, 145mg/m³。

The ratio of NO oxidized and absorbed was about 20% with respect to the case (2).

Comparative example 2

The structure of this comparative example differs from that of comparative example 1 in that the ozone generator 5 is located closer to the spray tower flue gas inlet 7. The distance between the ozone generator 5 and the flue gas inlet is 0.5 m. The others were the same as in (3) in comparative example 1.

The measured NO concentration value at the flue gas outlet 8 is as follows: 107. 102, 99, 105mg/m³。

The rate of NO oxidation absorption is significantly increased, about 40%.

Claims

1. The utility model provides an utilize ozone and spray column to carry out denitration system of flue gas denitration, including the spray column, ozone supply system, soluble alkali lye supply system, set up the spray thrower in the spray column, soluble alkali lye supply system carries soluble alkali lye to the spray thrower through the feed liquor pipe, a serial communication port, still set up the ozone distributor in the spray column, the ozone distributor sets up in the lower part of spray thrower, the upper portion of flue gas import, ozone supply system carries ozone to the ozone distributor through the intake pipe, spout soluble alkali lye in the spray thrower, spout ozone in the ozone distributor, in the spray column, rising flue gas and ozone, soluble alkali lye contacts, accomplish reaction and mass transfer.

2. The denitration system for denitration of flue gas by using ozone and a spray tower as claimed in claim 1, wherein the ozone distributor is disposed opposite to the spray thrower, the gas distribution flow direction of the ozone distributor is the same as the flue gas flow direction, and the flow direction of the spray liquid of the spray thrower is opposite to the flue gas direction.

3. The denitration system for flue gas denitration by using ozone and a spray tower as claimed in claim 1, wherein one or more additional sprayers are arranged above the sprayers, and the sprayers are also connected with a liquid inlet pipe of the soluble alkali liquor.

4. The denitration system for denitration of flue gas by using ozone and a spray tower as claimed in claim 1, wherein the tower shell of the spray tower is a section of flue.