CN111228991A - A denitrification system for flue gas denitrification using chlorine dioxide and packed towers - Google Patents
A denitrification system for flue gas denitrification using chlorine dioxide and packed towers Download PDFInfo
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- OSVXSBDYLRYLIG-UHFFFAOYSA-N dioxidochlorine(.) Chemical compound O=Cl=O OSVXSBDYLRYLIG-UHFFFAOYSA-N 0.000 title abstract 14
- 239000004155 Chlorine dioxide Substances 0.000 title abstract 7
- 235000019398 chlorine dioxide Nutrition 0.000 title abstract 7
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title abstract 5
- 239000003546 flue gas Substances 0.000 title abstract 5
- 238000012856 packing Methods 0.000 abstract 10
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 abstract 5
- 229910017604 nitric acid Inorganic materials 0.000 abstract 5
- 230000003647 oxidation Effects 0.000 abstract 2
- 238000007254 oxidation reaction Methods 0.000 abstract 2
- 230000032258 transport Effects 0.000 abstract 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 abstract 1
- 239000002253 acid Substances 0.000 abstract 1
- 239000000460 chlorine Substances 0.000 abstract 1
- 229910052801 chlorine Inorganic materials 0.000 abstract 1
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Abstract
本发明公开了一种利用二氧化氯和填料塔进行烟气脱硝的脱硝系统,系统包括填料塔、二氧化氯供给系统、硝酸供给系统,填料塔内部设有填料层,填料塔的烟气进口设置在填料层的上方,烟气出口设在填料层的下方,二氧化氯供给系统通过进氯管将二氧化氯输送到填料塔填料层的上方,硝酸供给系统通过进酸管将硝酸也输送到填料层的上方,在填料层中二氧化氯氧化烟气中的NO,硝酸同时吸收氧化产物。本发明能够解决现有氧化技术中脱硝效率不高的问题,并将填料塔结合二氧化氯和硝酸进行脱硝,具有很好的经济和社会效益。
The invention discloses a denitrification system using chlorine dioxide and a packing tower for denitrification of flue gas. The system includes a packing tower, a chlorine dioxide supply system and a nitric acid supply system. A packing layer is arranged inside the packing tower, and a flue gas inlet of the packing tower is provided. It is arranged above the packing layer, and the flue gas outlet is arranged below the packing layer. The chlorine dioxide supply system transports chlorine dioxide to the top of the packing layer of the packed tower through the chlorine inlet pipe, and the nitric acid supply system also transports the nitric acid through the acid inlet pipe. Above the packing layer, chlorine dioxide in the packing layer oxidizes NO in the flue gas, and nitric acid simultaneously absorbs the oxidation products. The invention can solve the problem of low denitrification efficiency in the prior oxidation technology, and combines chlorine dioxide and nitric acid in a packed tower for denitration, which has good economic and social benefits.
Description
技术领域technical field
本发明涉及烟气脱硝技术领域,尤其涉及一种利用二氧化氯和填料塔进行烟气脱硝的脱硝系统。The invention relates to the technical field of flue gas denitrification, in particular to a denitration system for denitrifying flue gas by utilizing chlorine dioxide and a packing tower.
背景技术Background technique
燃煤发电、钢厂炼钢以及其他以煤、石油为热源的工艺是环境中氮氧化物增高的主要来源之一。为减少对环境的影响,各厂家采取了诸多方法来降低燃烧尾气(本发明所述“烟气”)中氮氧化物的排放,即对烟气进行脱硝处理。一般烟气中,NO往往占到氮氧化物总量的90%左右,但是NO难溶于水,因而很难通过水洗或者硝酸中和的方式将其去除,这也是当前烟气脱硝的难点所在。现有烟气脱硝技术主要有两大类,一是催化还原法,第二类是氧化法。相对于催化还原法,氧化法理论上具有工艺简单、成本低等优点,因而成为目前烟气脱硝领域探究与研发的方向。ClO2作为一种氧化性强的绿色氧化剂,同时,成本较为低廉,因而将其应用在氧化吸收法中进行脱硝,成为一种较好的选择。公开号为CN109718653A、名称为“一种烟气脱硫脱硝装置及方法”披露了利用二氧化氯进行脱硝的技术,还有公开号为CN110624385A、CN106975337A、CN105771577A、CN105169913A等专利,也分别披露了利用二氧化氯进行烟气脱硝的技术。在所提及专利技术中,脱硝的技术思路采取了“通过二氧化氯氧化烟气中的NO成为高价态的、易于和硝酸反应的高价态的氮氧化物,然后再用碱性溶液洗涤吸收”的技术路线。但实际生产中,该技术路线的脱硝效果并不是很好。分析其原因,该技术路线在工艺中存在氧化空间和吸收空间,而现有工艺对该两空间的联系未加注重,从而导致烟气中氮氧化物的脱除效果不佳。Coal-fired power generation, steelmaking in steel mills, and other processes that use coal and petroleum as heat sources are one of the main sources of elevated nitrogen oxides in the environment. In order to reduce the impact on the environment, various manufacturers have adopted many methods to reduce the emission of nitrogen oxides in the combustion tail gas ("flue gas" in the present invention), that is, denitrification treatment of the flue gas. In general flue gas, NO often accounts for about 90% of the total nitrogen oxides, but NO is insoluble in water, so it is difficult to remove it by water washing or nitric acid neutralization, which is also the current difficulty of flue gas denitrification. . Existing flue gas denitrification technologies mainly fall into two categories, one is catalytic reduction, and the other is oxidation. Compared with the catalytic reduction method, the oxidation method has the advantages of simple process and low cost in theory, so it has become the current research and development direction in the field of flue gas denitrification. ClO2 is a green oxidant with strong oxidizing ability, and at the same time, the cost is relatively low, so it is a better choice to apply it in the oxidation absorption method for denitrification. Publication number CN109718653A, titled "a flue gas desulfurization and denitrification device and method" discloses a technology for denitrification using chlorine dioxide, and patents with publication numbers CN110624385A, CN106975337A, CN105771577A, CN105169913A, etc., also disclose the use of two The technology of flue gas denitrification by chlorine oxide. In the mentioned patent technology, the technical idea of denitrification adopts the idea of "oxidizing NO in flue gas by chlorine dioxide to become high-valence nitrogen oxides that are easy to react with nitric acid, and then wash and absorb them with alkaline solution. "Technical route. However, in actual production, the denitration effect of this technical route is not very good. Analysis of the reasons shows that this technical route has oxidation space and absorption space in the process, and the existing process does not pay attention to the connection between the two spaces, resulting in poor removal of nitrogen oxides in flue gas.
发明内容SUMMARY OF THE INVENTION
为解决上述技术问题,本发明提供一种利用二氧化氯和填料塔进行烟气脱硝的脱硝系统,该系统能够解决现有技术中二氧化氯脱硝效果不佳、且高成本的技术问题。其内容为:In order to solve the above-mentioned technical problems, the present invention provides a denitration system using chlorine dioxide and a packed tower for flue gas denitration, which can solve the technical problems of poor chlorine dioxide denitration effect and high cost in the prior art. Its content is:
一种利用二氧化氯和填料塔进行烟气脱硝的脱硝系统,其特征在于,脱硝系统包括填料塔、二氧化氯供给系统、硝酸供给系统,填料塔内部设有填料层,填料塔的烟气进口设置在填料层的上方,烟气出口设在填料层的下方,二氧化氯供给系统通过进氯管将二氧化氯输送进填料塔,硝酸供给系统通过进酸管将硝酸输送进填料塔,二氧化氯在塔中的分布器设置在填料层的上方,硝酸在塔中的分布器也设置在填料层的上方,烟气从填料层的上方进入填料层,二氧化氯和硝酸也从填料层的上方进入填料层,在填料之间的空隙中二氧化氯氧化烟气中的NO,硝酸同时吸收氧化产物,烟气出填料层后从烟气出口出填料塔,液体出填料层后则流到塔底部的酸液槽。A denitration system using chlorine dioxide and a packed tower for flue gas denitration, characterized in that the denitration system includes a packed tower, a chlorine dioxide supply system, and a nitric acid supply system, and a packing layer is arranged inside the packed tower, and the flue gas of the packed tower is provided with a packing layer. The inlet is arranged above the packing layer, and the flue gas outlet is arranged below the packing layer. The chlorine dioxide supply system transports chlorine dioxide into the packed tower through the chlorine inlet pipe, and the nitric acid supply system transports the nitric acid into the packed tower through the acid inlet pipe. The distributor of chlorine dioxide in the tower is set above the packing layer, the distributor of nitric acid in the tower is also set above the packing layer, the flue gas enters the packing layer from above the packing layer, and the chlorine dioxide and nitric acid also pass from the packing layer. The top of the layer enters the packing layer. In the space between the packings, chlorine dioxide oxidizes NO in the flue gas, and nitric acid absorbs the oxidation products at the same time. After the flue gas exits the packing layer, it exits the packed tower from the flue gas outlet. Flow to the acid tank at the bottom of the column.
优选地,其中二氧化氯分布器位于硝酸分布器的下方。Preferably, wherein the chlorine dioxide distributor is located below the nitric acid distributor.
优选地,其中二氧化氯与烟气同向进入填料层。Preferably, the chlorine dioxide and the flue gas enter the packing layer in the same direction.
优选地,其中硝酸以喷淋方式进入进入填料层。Preferably, wherein the nitric acid is sprayed into the packing layer.
优选地,其中硝酸供给系统的进酸管管路上设有硝酸冷却装置。Preferably, a nitric acid cooling device is provided on the acid inlet pipe of the nitric acid supply system.
优选地,其中酸液槽中的液体再循环应用于硝酸供给系统中。Preferably, wherein the liquid recycle in the acid tank is used in the nitric acid supply system.
本发明内容具体阐述如下:The content of the present invention is specifically described as follows:
(一)本发明理论基础(1) Theoretical basis of the present invention
1、现有氧化脱硝技术脱硝效果不佳的原因在于:1. The reason for the poor denitration effect of the existing oxidative denitration technology is:
(1)申请人认为,在气态下,NO在向NO2转化时存在一平衡关系:(1) The applicant believes that in the gaseous state, there is an equilibrium relationship when NO is converted to NO 2 :
2NO2 ↔ O2 + 2NO ①2NO 2 ↔ O 2 +
在较高温度、较低压力以及较低NO的浓度下,NO不容易转化为NO2,或者转化后的NO2又立即转变成为了NO。这样,即使烟气中的NO能够被二氧化氯等氧化剂氧化,因为烟气中的NO浓度很低,公式①向右进行,则烟气中的NO即使被氧化,最终也会有较大比例的NO存在。对比例对此做了实验验证。At higher temperature, lower pressure and lower NO concentration, NO is not easily converted into NO 2 , or the converted NO 2 is immediately converted into NO. In this way, even if the NO in the flue gas can be oxidized by oxidants such as chlorine dioxide, because the concentration of NO in the flue gas is very low, the
2ClO2+4NO →4NO2+Cl2 ②2ClO 2 +4NO →4NO2+
2NO2→ O2 + 2NO ③2NO 2 → O 2 +
根据平衡关系(公式①),如果烟气中的NO的浓度较低(实际烟气中NO一般不超过300mg/m3),NO即使被氧化成为高价态的NO2(公式②),但依据上述公式③,NO2又转化回NO,最终烟气中也会有较大比例的NO存在。这也是现有氧化法脱硝技术中氧化剂(包括二氧化氯)脱硝效果也不高的原因。当然,现有技术可以通过增大氧化剂投入量来提高脱硝效果,这必然会极大增加成本。According to the equilibrium relationship (formula ①), if the concentration of NO in the flue gas is low (NO in the actual flue gas generally does not exceed 300mg/m 3 ), even if NO is oxidized to high-valence NO 2 (formula ②), the According to the
(2)现有技术,烟气中的NO氧化的环节与高价态的氮氧化物吸收环境相分离。(2) In the prior art, the link of NO oxidation in the flue gas is separated from the high-valence nitrogen oxide absorption environment.
如前所述,现有技术均采取了“通过二氧化氯氧化烟气中的NO成为高价态的、易于和碱液反应的高价态的氮氧化物,然后再用碱性溶液洗涤吸收”的技术路线。基于前述分析,该技术路线中,由于氧化和吸收的分离,烟气中的NO虽然经历了氧化,但由于NO与NO2存在平衡转化关系,烟气与吸收液接触时,会仍然存在较大比例的NO,吸收液无法对其进行吸附最终结果就是烟气的脱硝效果不佳。As mentioned above, the prior art adopts the method of "oxidizing NO in flue gas by chlorine dioxide to become high-valence nitrogen oxides that are easy to react with lye, and then wash and absorb with alkaline solution". technical route. Based on the above analysis, in this technical route, due to the separation of oxidation and absorption, although the NO in the flue gas has undergone oxidation, due to the equilibrium conversion relationship between NO and NO2, when the flue gas is in contact with the absorption liquid, there will still be a large proportion. The NO of the absorbing liquid cannot be adsorbed, and the final result is that the denitration effect of the flue gas is not good.
2、本发明与现有技术的不同处在于:2. The difference between the present invention and the prior art is:
(1)系统中将氧化产物的吸收剂由碱性溶液改为硝酸。(1) In the system, the absorbent of the oxidation product is changed from alkaline solution to nitric acid.
烟气中NO氧化后的主要产物为NO2,氧化产物的吸收主要为NO2的吸收。现有技术吸收的技术路线是NO2与可溶性碱液反应,生成硝酸盐和(或)亚硝酸盐,从而将NO2从烟气中脱除。The main product of NO oxidation in the flue gas is NO2, and the absorption of the oxidation product is mainly the absorption of NO2. The technical route of absorption in the prior art is that NO2 reacts with soluble lye to generate nitrate and (or) nitrite, thereby removing NO2 from flue gas.
现有理论披露,NO2能够溶解于水:Existing theories reveal that NO2 can dissolve in water:
3NO2 + H2O = 2HNO3 + NO ④3NO 2 + H2O = 2HNO 3 +
因而水可以作为NO2的吸收剂。但是,单纯的水吸收存在吸收速度和效率的不足。现有理论和实验表明:硝酸对NO2的吸收能力明显高于水,如耿皎等在《水和稀硝酸吸收 NO2 的研究》指出,采用15%硝酸做吸收剂时, NO2 的吸收效率随着吸收剂量的增加而显著提高。这是因为 NO2 相对于水来说,更易溶于硝酸。并且,有文献报道,当硝酸浓度大于12%时,NO 在硝酸中的溶解度显著增加,同时硝酸溶液的氧化性随着硝酸浓度的增加也逐渐增强,两者都有利于将 NO 氧化为 NO2 再与水反应,使得吸收能力显著提高。但经实验验证,当硝酸的质量浓度超过50%,尤其60%时,烟气终端检测到的氮氧化物反而会增加,这表明高浓度的硝酸不利于用作本发明的吸收剂。实验表明,硝酸的最佳浓度为10---30%。Thus water can act as an absorbent for NO2. However, pure water absorption has shortcomings in absorption speed and efficiency. Existing theories and experiments show that the absorption capacity of nitric acid for NO2 is significantly higher than that of water. For example, Geng Jiao et al. pointed out in "Research on Absorption of NO2 by Water and Dilute Nitric Acid" that when 15% nitric acid is used as the absorbent, the absorption efficiency of NO2 increases with The absorbed dose increased significantly. This is because NO2 is more soluble in nitric acid than water. Moreover, it has been reported in the literature that when the concentration of nitric acid is greater than 12%, the solubility of NO in nitric acid increases significantly, and the oxidizing property of nitric acid solution also increases gradually with the increase of nitric acid concentration, both of which are beneficial to the oxidation of NO to NO2 for re-oxidation. Reacts with water, resulting in a significant increase in absorption capacity. However, it has been verified by experiments that when the mass concentration of nitric acid exceeds 50%, especially 60%, the nitrogen oxides detected by the flue gas terminal will increase instead, which shows that high concentration nitric acid is not conducive to being used as the absorbent of the present invention. Experiments show that the optimal concentration of nitric acid is 10-30%.
本申请中,结合二氧化氯的氧化作用,硝酸不但可以作为NO2的吸收剂,还可以协同吸收NO,从而可以节省氧化剂的使用,具有更大的经济性。In this application, combined with the oxidation of chlorine dioxide, nitric acid can not only be used as an absorbent for NO2, but also can synergistically absorb NO, thereby saving the use of oxidants and having greater economical efficiency.
4NO+2ClO2=Cl2+4NO2 ②4NO+2ClO 2 =Cl 2 +
3NO2+H2O=2HNO3+NO ④3NO 2 +H2O=2HNO 3 +
Cl2 + NO + H2O = NO2 +2HCl ⑤Cl 2 + NO + H 2 O = NO 2 +
2NO+ClO2+H2O=NO2+HNO3 + HCl ⑥2NO+ClO 2 +H 2 O=NO 2 +HNO 3 +
2HNO3 + 3NO = 2HNO2 + N2O4 ⑦2HNO 3 + 3NO = 2HNO 2 + N 2 O 4 ⑦
2ClO2 + 4HNO2 = 4HNO3 + Cl2 ⑧2ClO 2 + 4HNO 2 = 4HNO 3 +
2ClO2 + 2N2O4 + H2O = 4HNO3 + Cl2 ⑨2ClO 2 + 2N 2 O 4 + H 2 O = 4HNO 3 + Cl 2 ⑨
本领域现有技术中,未采用硝酸作为吸收剂的原因是,其一,用硝酸吸收NO2的技术一般用于NO2含量较高的条件下,如用于硝酸制备工艺中的NO2吸收技术;其二,如前所述,本领域中烟气吸收时NO2又转化回NO,烟气中的NO2中的含量不高。In the prior art in the art, the reason for not using nitric acid as the absorbent is that, first, the technology of absorbing NO with nitric acid is generally used under conditions with higher NO content, such as the NO absorption technology used in the nitric acid preparation process; Second, as mentioned above, in the art, NO2 is converted back to NO when the flue gas is absorbed, and the content of NO2 in the flue gas is not high.
(2)本发明中烟气中的NO氧化环节和高价态的氮氧化物的吸收环节几乎是同步的,即NO氧化后立即被吸收。(2) In the present invention, the NO oxidation link in the flue gas and the absorption link of the high-valence nitrogen oxides are almost synchronized, that is, the NO is absorbed immediately after the oxidation.
本发明中氧化剂(二氧化氯)、烟气和吸收剂(硝酸)同时进入到填料层,并在填料之间的不规则缝隙中下行。在下行的同时,二氧化氯将烟气中的NO氧化,氧化产物与吸收剂(硝酸)直接接触,氧化产物会被立即吸收。由于氧化和吸收同步在硝酸环境中,各反应物会按照上述公式②、④-⑨进行,公式③没有机会发生,故将烟气中的NO氧化后立即吸收的技术手段,是解决烟气中脱硝效率不高技术问题的关键所在,也是本发明区别于现有技术的技术手段。In the present invention, the oxidant (chlorine dioxide), the flue gas and the absorbent (nitric acid) simultaneously enter the packing layer and descend in the irregular gaps between the packings. While going down, chlorine dioxide oxidizes NO in the flue gas, and the oxidation product is in direct contact with the absorbent (nitric acid), and the oxidation product is immediately absorbed. Since the oxidation and absorption are synchronized in the nitric acid environment, each reactant will be carried out according to the
(3)相对于现有技术,本发明中吸收液内剩余的二氧化氯可以再次利用。(3) Compared with the prior art, the chlorine dioxide remaining in the absorption liquid in the present invention can be reused.
本发明中,吸收液是硝酸,反应产物也主要是硝酸,二氧化氯可以在硝酸中稳定存在。当二氧化氯与烟气中的NO反应后有剩余时,二氧化氯就会保留在硝酸中,并可以通过循环系统再次与烟气接触,用来氧化烟气中的NO。现有技术中,吸收液是可溶性碱液,如CN109718653A、CN110624385A、CN106975337A、CN105771577A、CN105169913A等专利都采取了碱液作为吸收剂。In the present invention, the absorption liquid is nitric acid, the reaction product is also mainly nitric acid, and chlorine dioxide can exist stably in the nitric acid. When the chlorine dioxide reacts with NO in the flue gas and there is residual, the chlorine dioxide will remain in the nitric acid, and can be contacted with the flue gas again through the circulation system to oxidize the NO in the flue gas. In the prior art, the absorbing liquid is soluble lye, such as CN109718653A, CN110624385A, CN106975337A, CN105771577A, CN105169913A and other patents all adopt lye as absorbent.
用可溶性碱液作为吸收剂的不利处在于:氧化后未参与反应的二氧化氯会发生中和反应,从而被消耗掉,并且,相应一部分的碱液也会被消耗。The disadvantage of using soluble lye as the absorbent is that the chlorine dioxide that is not involved in the reaction after oxidation will undergo a neutralization reaction and thus be consumed, and a corresponding part of the lye will also be consumed.
ClO2 + OH- = ClO3 - + H2OClO 2 + OH - = ClO 3 - + H 2 O
这样,本发明相对于现有技术,具有非常明显的成本优势。另外,二氧化氯的制备原料可以采用亚氯酸钠和硝酸,而硝酸可以直接取用本发明中的脱硝产物,从而本发明的成本会更低。In this way, the present invention has a very obvious cost advantage over the prior art. In addition, sodium chlorite and nitric acid can be used as raw materials for the preparation of chlorine dioxide, and nitric acid can directly use the denitration product in the present invention, so that the cost of the present invention is lower.
(二)填料塔(2) Packed tower
现有技术中的填料塔是化工生产中用于气液传质的重要设备之一。塔身往往是一直立式圆筒,塔内下部有填料支撑板,填料作为气液两相间的接触构件,或以乱堆或以整砌的方式放置在支撑板上,填料的上方安置填料压板,压住填料,然后上方装有液体分布器。填料塔的工作原理是:液体从上部经液体分布器喷淋到填料上,并沿各填料表面流下;气体从塔底送入,与液体呈逆流状态,在填料的间隙中与液体接触并传质。The packed tower in the prior art is one of the important equipments for gas-liquid mass transfer in chemical production. The tower body is often a vertical cylinder, and there is a packing support plate at the lower part of the tower. The packing is used as a contact member between the gas and liquid phases, or is placed on the support plate in a random stack or in a structured way, and a packing pressure plate is placed above the packing. , press the packing, and then install the liquid distributor above. The working principle of the packed tower is: the liquid is sprayed onto the packing from the upper part through the liquid distributor, and flows down along the surface of each packing; the gas is fed from the bottom of the tower, is in a countercurrent state with the liquid, and is in contact with the liquid in the gap of the packing. quality.
本发明中所述填料塔,在结构上与前述填料塔基本相同,也包括塔壳、填料支撑板、填料、液体分布器等,但是,本发明填料塔的工作原理不同于现有技术,本发明中,烟气与硝酸是以气液顺流的方式通过填料,另外,二氧化氯也是与硝酸顺流。本发明填料塔的工作原理为:烟气从填料塔的上部进入,通过填料间缝隙,从烟气出口出填料塔;二氧化氯从填料层的上部进入填料层;硝酸也是从填料层的上部进入填料层,通过填料间缝隙,最后流到填料塔底部,填料塔底部作为酸液槽,收集并储存反应后的酸液。烟气、二氧化氯和硝酸在填料的不规则空隙通道中接触、碰撞,完成前述反应和吸收。The packed tower described in the present invention is basically the same as the aforementioned packed tower in structure, and also includes tower shell, packing support plate, packing, liquid distributor, etc. However, the working principle of the packed tower of the present invention is different from the prior art. In the invention, the flue gas and the nitric acid pass through the filler in a gas-liquid co-current manner, and in addition, the chlorine dioxide is also co-current with the nitric acid. The working principle of the packed tower of the present invention is as follows: flue gas enters from the upper part of the packed tower, passes through the gap between the packings, and exits the packed tower from the outlet of the flue gas; chlorine dioxide enters the packing layer from the upper part of the packing layer; nitric acid also enters the packing layer from the upper part of the packing layer Enter the packing layer, pass through the gap between the packings, and finally flow to the bottom of the packed tower. The bottom of the packed tower is used as an acid tank to collect and store the reacted acid. The flue gas, chlorine dioxide and nitric acid contact and collide in the irregular void channels of the filler to complete the aforementioned reaction and absorption.
本发明采用烟气与硝酸顺流的第一个原因是,本发明填料塔涉及的介质为:烟气、二氧化氯和硝酸,不同于传统填料塔仅涉及一种气体和一种液体两种介质,填料间所涉及的反应也不同于比传统填料间的单纯传质反应。如前所述,各物质之间的反应主要有二氧化氯对烟气中的NO的氧化反应以及硝酸对高价态的氮氧化物的吸收反应。顺流可以保证各反应的的反应时间。The first reason why the present invention adopts the co-current flow of flue gas and nitric acid is that the media involved in the packed tower of the present invention are: flue gas, chlorine dioxide and nitric acid, which are different from traditional packed towers, which only involve two kinds of gas and one liquid. The reaction involved between the medium and the packing is also different from the pure mass transfer reaction between the traditional packing. As mentioned above, the reactions between various substances mainly include the oxidation reaction of chlorine dioxide to NO in flue gas and the absorption reaction of nitric acid to high-valence nitrogen oxides. The co-current flow can ensure the reaction time of each reaction.
采用气液顺流第二个原因,化工厂、电厂、钢厂等尾气烟气量大,成分复杂,高传质效果的设备反而难以适应该场合。但本发明中烟气和液体采取了顺流的路线,则既可以满足工艺需求,又能够减少气阻,节省成本,使传统的填料塔可以应用于烟气处理场合。The second reason for adopting the gas-liquid co-current flow is that the exhaust gas of chemical plants, power plants, steel mills, etc. has a large amount of flue gas, complex components, and equipment with high mass transfer effect, but it is difficult to adapt to this occasion. However, in the present invention, the flue gas and the liquid adopt a co-current route, which can not only meet the process requirements, but also reduce the air resistance and save the cost, so that the traditional packed tower can be applied to the flue gas treatment occasion.
本发明中的填料可采用现有技术中所涉及填料,如散装填料中的拉西环填料、鲍尔环填料、阶梯环填料、胡鞍形填料、矩鞍形填料等、甚至可以采用球形填料;规整填料中的格栅填料、波纹填料等。考虑到工艺环境,填料的材料最好采用耐氧化、耐酸碱的材料,如陶瓷、不锈钢、PE、PP、PVC等塑料、不锈钢等。The fillers in the present invention can be those involved in the prior art, such as Raschig ring fillers, Pall ring fillers, stepped ring fillers, saddle-shaped fillers, rectangular-saddle-shaped fillers, etc. in bulk fillers, and even spherical fillers can be used ; Grid packing, corrugated packing, etc. in structured packing. Considering the process environment, it is best to use materials that are resistant to oxidation and acid and alkali, such as ceramics, stainless steel, PE, PP, PVC and other plastics, stainless steel, etc.
液体分布器对应本发明中的硝酸分布器,功能与传统填料塔的相同。分布器的型式有管式、双层排管、槽式、盘式、冲击式、喷嘴式、宝塔式、莲蓬式以及等。本发明中的硝酸根据填料塔的直径,上述型式都可以使用;考虑到气液为顺流态,该部件也可以省去不用,直接通过进酸管向填料层中注入液体。The liquid distributor corresponds to the nitric acid distributor in the present invention, and the function is the same as that of the traditional packed column. The types of distributors are tube type, double-layer tube type, trough type, disc type, impact type, nozzle type, pagoda type, lotus type and so on. According to the diameter of the packed tower, the nitric acid in the present invention can be used in any of the above types; considering that the gas and liquid are in a co-current state, this component can also be omitted, and the liquid is directly injected into the packing layer through the acid inlet pipe.
(三)二氧化氯及二氧化氯供给系统(3) Chlorine dioxide and chlorine dioxide supply system
1、二氧化氯的制备1. Preparation of chlorine dioxide
本发明所述二氧化氯,可以为含二氧化氯水溶液、含二氧化氯气体、也可以为二氧化氯的水溶液与二氧化氯气体的混合物。The chlorine dioxide in the present invention may be a chlorine dioxide-containing aqueous solution, a chlorine dioxide-containing gas, or a mixture of a chlorine dioxide-containing aqueous solution and a chlorine dioxide gas.
二氧化氯的制备为现有技术内容。如公开号为CN 209362207 U的专利中披露:应用于饮用水、污水消毒处理的二氧化氯发生装置主要是采用氯酸钠和盐酸为原料的二氧化氯制备装置,设备运行时,氯酸钠溶液和盐酸溶液按一定比例进入二氧化氯发生装置,在设备内部发生化学反应,产生出二氧化氯、氯气、氯化钠和水等反应产物。生产二氧化氯的原料为氯酸钠和盐酸;公开号为CN110624385A也披露了一种二氧化氯脱硝的生产方法:一种亚氯酸钠溶液低温脱硝方法,氧化剂采用25%的亚氯酸钠水溶液,采用酸溶液作为激活剂,在使用的时候将酸溶液持续添加到亚氯酸钠溶液中,通过输送泵送至投加到烟气进管内,通过雾化喷枪将氧化剂喷入烟气中,亚氯酸钠经过与酸溶液的反应生成二氧化氯,受到烟气热量蒸发后产生的二氧化氯将一氧化氮氧化成二氧化氮,通过碱洗塔喷淋的氢氧化钠将被氧化的氮氧化物吸收。原料为亚氯酸钠和酸;公开号为CN105771577A披露一种改进的制备二氧化氯的方法:按照以下步骤进行:(1)以质量浓度为15~18%氯酸钠溶液和质量浓度为31%的工业盐酸为原料,将原料预先加热至55~70℃,然后采用计量泵,按照体积比工业盐酸:氯酸钠溶液=1:(1~1.2)的比例将氯酸钠溶液和工业盐酸分别送入三通管道的两条夹角为55° ~65°的V型管中,在第三条管道中进行混合反应;(2)管道中发生混合反应后得到含强氧化剂ClO2的混合物,通过管道出口端的分配喷雾装置均匀分配后将气液混合物分散成细雾状,分配喷雾装置的喷淋头直接深入到烟气管道中,将其与烟气均匀混合,烟气中的低价态氮氧化物(NO)即与ClO2发生氧化还原反应,低价态氮氧化物(NO)被氧化为高价态的氮氧化物(NO2),氧化后产物用碱液进行吸收。原料也采用了氯酸钠和盐酸。The preparation of chlorine dioxide is the content of the prior art. As disclosed in the patent with publication number CN 209362207 U: the chlorine dioxide generating device applied to the disinfection treatment of drinking water and sewage is mainly a chlorine dioxide preparation device using sodium chlorate and hydrochloric acid as raw materials. The solution and the hydrochloric acid solution enter the chlorine dioxide generating device in a certain proportion, and a chemical reaction occurs inside the device to produce reaction products such as chlorine dioxide, chlorine gas, sodium chloride and water. The raw materials for producing chlorine dioxide are sodium chlorate and hydrochloric acid; publication number CN110624385A also discloses a production method for chlorine dioxide denitration: a low-temperature denitration method of sodium chlorite solution, the oxidant adopts 25% sodium chlorite Aqueous solution, using acid solution as activator, continuously adding the acid solution to the sodium chlorite solution during use, pumping it into the flue gas inlet pipe, and spraying the oxidant into the flue gas through the atomizing spray gun , the sodium chlorite reacts with the acid solution to generate chlorine dioxide, and the chlorine dioxide generated by the evaporation of flue gas heat will oxidize nitrogen monoxide to nitrogen dioxide, and the sodium hydroxide sprayed by the alkali washing tower will be oxidized absorption of nitrogen oxides. The raw material is sodium chlorite and acid; Publication No. CN105771577A discloses an improved method for preparing chlorine dioxide: carry out according to the following steps: (1) with mass concentration of 15~18% sodium chlorate solution and mass concentration of 31 % industrial hydrochloric acid is used as the raw material, the raw material is preheated to 55~70℃, and then a metering pump is used to mix the sodium chlorate solution and industrial hydrochloric acid according to the volume ratio of industrial hydrochloric acid:sodium chlorate solution=1:(1~1.2). They are respectively sent into the two V-shaped pipes with an included angle of 55°~65° in the three-way pipe, and the mixing reaction is carried out in the third pipe; (2) After the mixing reaction occurs in the pipe, a mixture containing strong oxidant ClO2 is obtained, The gas-liquid mixture is evenly distributed through the distribution spray device at the outlet end of the pipe, and the gas-liquid mixture is dispersed into a fine mist. Nitrogen oxides (NO) undergo a redox reaction with ClO2, and low-valence nitrogen oxides (NO) are oxidized to high-valence nitrogen oxides (NO2), and the oxidized products are absorbed by lye. The raw materials also used sodium chlorate and hydrochloric acid.
大规模二氧化氯的制备,通常是在特定条件下,先电解食盐水得到氯酸钠,氯酸钠再和盐酸(或硫酸)反应得到。The preparation of large-scale chlorine dioxide is usually obtained by electrolyzing salt water to obtain sodium chlorate, and then reacting sodium chlorate with hydrochloric acid (or sulfuric acid) under specific conditions.
总之,现有技术中制备二氧化氯的技术手段均可以应用于本发明中,作为本发明的一个技术特征。In a word, all the technical means for preparing chlorine dioxide in the prior art can be applied in the present invention as a technical feature of the present invention.
当应用本发明时,可从市场上直接购买二氧化氯发生器及相应原料,从而得到二氧化氯。When the present invention is applied, the chlorine dioxide generator and corresponding raw materials can be directly purchased from the market to obtain chlorine dioxide.
本发明中,二氧化氯可以由亚氯酸钠与稀硝酸制备,稀硝酸通常指质量浓度小于65%的硝酸。相对于现有技术,将稀硝酸替代硫酸、或者盐酸用于本发明,可将脱销产物应用于脱硝原料,这可以优化工艺、节省成本。但经实验验证,当硝酸的质量浓度超过30%,其二氧化氯的产量反而会明显下降,故在本发明各方案中,一般取硝酸的质量浓度小于30%。In the present invention, chlorine dioxide can be prepared from sodium chlorite and dilute nitric acid, and dilute nitric acid generally refers to nitric acid with a mass concentration of less than 65%. Compared with the prior art, by using dilute nitric acid instead of sulfuric acid or hydrochloric acid in the present invention, the out-of-stock product can be applied to the denitration raw material, which can optimize the process and save costs. But through experimental verification, when the mass concentration of nitric acid exceeds 30%, the output of its chlorine dioxide will obviously decline instead, so in each scheme of the present invention, generally take the mass concentration of nitric acid to be less than 30%.
二氧化氯用量的多少,要根据烟气中的NO的量来确定。根据公式②④⑤⑥,1摩尔的二氧化氯,可以氧化5摩尔的NO,因而从理论上,单位时间内输入二氧化氯的量与烟气单位时间内NO的量的比例为3:5。根据公式⑦,硝酸可以起到辅助氧化的作用,二氧化氯的输入量可以更小一些,如1:2,1:3,甚至更小,这相比于现有技术,具有成本优势。The amount of chlorine dioxide should be determined according to the amount of NO in the flue gas. According to the
2、二氧化氯供给系统2. Chlorine dioxide supply system
二氧化氯供给系统包括二氧化氯发生器、增压泵、阀门以及进氯管、二氧化氯分布器等。作用为向湍球塔中供给二氧化氯,并将二氧化氯分布于烟气。The chlorine dioxide supply system includes chlorine dioxide generator, booster pump, valve, chlorine inlet pipe, chlorine dioxide distributor, etc. The function is to supply chlorine dioxide to the turbulent ball tower and distribute the chlorine dioxide in the flue gas.
二氧化氯分布器是将来自二氧化氯发生器产生的二氧化氯均匀布置于流经填料塔的烟气中的装置。当系统中二氧化氯以液体或者气液混合形式供给时,可采用各种液体喷头、液体雾化喷头以及前述各专利中披露的专用液体分布器等。当二氧化氯以气体形式供给时,可采用现有技术中所披露的气体分布器、气体喷嘴等。The chlorine dioxide distributor is a device that evenly distributes the chlorine dioxide produced by the chlorine dioxide generator in the flue gas flowing through the packed tower. When chlorine dioxide is supplied in liquid or gas-liquid mixed form in the system, various liquid nozzles, liquid atomizing nozzles and special liquid distributors disclosed in the aforementioned patents can be used. When the chlorine dioxide is supplied in gaseous form, gas distributors, gas nozzles, etc. disclosed in the prior art can be used.
(四)硝酸及硝酸供给系统(4) Nitric acid and nitric acid supply system
本发明所述硝酸,是指HNO3的水溶液。硝酸作为一种NO2的吸收剂,从吸收效果来讲,浓度越高,吸收效果越好,但当硝酸中的浓度超过一定数值,如质量分数为50-70%时,硝酸就变得极易挥发,形成新的污染源。因而,应用于本发明中的硝酸对浓度的要求是,硝酸浓度不超过60%,最好为10--30%。The nitric acid in the present invention refers to an aqueous solution of HNO3. Nitric acid is an absorbent of NO2. In terms of absorption effect, the higher the concentration, the better the absorption effect. However, when the concentration of nitric acid exceeds a certain value, such as the mass fraction of 50-70%, nitric acid becomes extremely easy volatilize, forming a new source of pollution. Therefore, the requirement for the concentration of nitric acid used in the present invention is that the concentration of nitric acid does not exceed 60%, preferably 10--30%.
硝酸在本发明中的使用量,应根据具体工艺参数而定,概括而言,所使用的的硝酸以保证工艺中所氧化得到的NO2能够充分被吸收为宜。The amount of nitric acid used in the present invention should be determined according to specific process parameters. Generally speaking, the nitric acid used is suitable to ensure that the NO2 obtained by oxidation in the process can be fully absorbed.
本发明中,硝酸既可以作为氮氧化物的吸收剂,也可以用作二氧化氯制备的原料,因而,二氧化氯由亚氯酸钠与硝酸制备,有利于环保(减少工艺中氯离子的使用)。另外,本发明中,硝酸进一步的选用了含吸收产物的酸液,该方案中能够节省成本(吸收产物又用于氧化剂的制备)。In the present invention, nitric acid can be used as an absorbent for nitrogen oxides, and can also be used as a raw material for chlorine dioxide preparation. Therefore, chlorine dioxide is prepared from sodium chlorite and nitric acid, which is beneficial to environmental protection (reducing the amount of chloride ions in the process). use). In addition, in the present invention, the nitric acid further selects an acid solution containing an absorption product, which can save costs (the absorption product is also used for the preparation of the oxidant).
本发明所述硝酸供给系统,包括硝酸槽、压力泵、阀门、进酸管、硝酸分布器等。功能为将硝酸输送到填料层。硝酸经吸收氧化产物后,浓度变大,吸收能力会更强,因而,在一个优选方案中,将酸液槽中的硝酸再加以利用,简化工艺,节省成本;考虑到硝酸在温度升高时,其挥发性增高,会导致较浓度的硝酸随烟气外泄,因而在一个优选方案中,在硝酸的循环管路上设置了硝酸的冷却装置,目的在于给硝酸降温。The nitric acid supply system of the present invention includes a nitric acid tank, a pressure pump, a valve, an acid inlet pipe, a nitric acid distributor, and the like. The function is to transport nitric acid to the packing layer. After nitric acid absorbs the oxidized product, the concentration becomes larger and the absorption capacity is stronger. Therefore, in a preferred solution, the nitric acid in the acid tank is reused to simplify the process and save costs; , its volatility increases, which will lead to the leakage of relatively concentrated nitric acid with the flue gas. Therefore, in a preferred solution, a nitric acid cooling device is set on the nitric acid circulation pipeline to cool the nitric acid.
本发明有益效果:Beneficial effects of the present invention:
1、硝酸作为吸收剂,可循环利用,节省了成本。1. Nitric acid can be recycled as an absorbent, saving costs.
2、为NO的氧化与吸收都在硝酸中提供保障,氧化与吸收几乎同步,提高了脱硝效率。2. Provide guarantee for both the oxidation and absorption of NO in nitric acid, and the oxidation and absorption are almost synchronized, which improves the denitration efficiency.
3、用二氧化氯结合填料塔和硝酸进行烟气脱硝,取得意想不到的效果,提高了脱硝效率。3. Using chlorine dioxide combined with packed tower and nitric acid for flue gas denitrification, an unexpected effect was achieved and the denitration efficiency was improved.
说明书附图Instruction drawings
图1:最佳实施方式的脱硝系统示意图。Figure 1: Schematic diagram of the denitration system of the best embodiment.
最佳实施方式best practice
结合附图1,对本发明进行说明:In conjunction with accompanying drawing 1, the present invention is described:
填料塔为直径0.8m的圆筒,塔高5m,壁厚为8mm,304L不锈钢制造。烟气进口1开设在填料塔的顶部,塔内上部位置装有一个90°圆锥实心喷嘴2,喷嘴2为硝酸分布器,喷嘴2与硝酸的进酸管3连接;喷嘴2的下方0.5米位置处设置有二氧化氯分布器4,二氧化氯分布器4为一个120°实心圆锥雾化喷头,离填料层6的距离为0.5m。二氧化氯分布器4连接二氧化氯的进氯管5,进氯管5与二氧化氯发生器10连接,管路上还设置有气体增压泵11和流量调节阀12。二氧化氯分布器4的下部为填料层6,填料为陶瓷拉西环,填料层6的层高为2m,填料由填料支撑板7支撑。烟气出口8开设在填料支撑板7的下部0.8m位置、且距离塔底0.6m位置处,填料塔的底部作为酸液槽9使用,在塔开始运转前投放质量浓度为20%的硝酸。硝酸的进酸管3的管路上设有增压泵13和流量调节阀14,管路另一端连接到填料塔底部的酸液槽9。The packed tower is a cylinder with a diameter of 0.8m, a tower height of 5m, a wall thickness of 8mm, and is made of 304L stainless steel. The
烟气取用某钢厂烧结车间的烧结烟气。初始烟气的各参数为:烟气温度137℃,烟气的湿度为0.01-0.03%,NO含量为181mg/m3,烟气流量为900m3/h。The flue gas is taken from the sintering flue gas from the sintering workshop of a steel plant. The parameters of the initial flue gas are: flue gas temperature of 137°C, flue gas humidity of 0.01-0.03%, NO content of 181 mg/m 3 , and flue gas flow of 900 m 3 /h.
二氧化氯发生器10选用济南齐力环保科技有限公司的QKJ-2000型二氧化氯发生器,原料为亚氯酸钠和盐酸(30%),输出物为气液混合物,单位产二氧化氯量为2000g/h。The
烟气经烟气进口1进入填料塔,从塔顶向下流动;打开硝酸调节阀14和增压泵13,酸液槽9中的硝酸经进酸管3输送至喷嘴2,通过调节阀14调整硝酸的流量,保证每小时的输入量不少于20kg;开动二氧化氯发生器10,打开流量调节阀11和增压泵12,二氧化氯发生器10产生的二氧化氯经进氯管5输送至二氧化氯分布器4。通过调节阀11调整二氧化氯的流量,使纯二氧化氯的输入量不少于600g/h。烟气、硝酸和二氧化氯同时从上方进入填料层6,并沿着填料的间隙向下流动。在填料之间的空隙中,烟气中的NO被二氧化氯氧化,硝酸同时吸收氧化产物。出填料层6后,烟气从烟气出口8出填料塔,液体则流到塔底部的酸液槽9中。The flue gas enters the packed tower through the
在填料塔的烟气出口8处测量,NO含量为32、35、38、41等,范围介于30-45mg/m3。Measured at the
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