WO2015161676A1 - Method for removing nitrogen oxides in flue gas and nano flue gas denitration system - Google Patents

Method for removing nitrogen oxides in flue gas and nano flue gas denitration system Download PDF

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Publication number
WO2015161676A1
WO2015161676A1 PCT/CN2015/000272 CN2015000272W WO2015161676A1 WO 2015161676 A1 WO2015161676 A1 WO 2015161676A1 CN 2015000272 W CN2015000272 W CN 2015000272W WO 2015161676 A1 WO2015161676 A1 WO 2015161676A1
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denitration
flue gas
pretreatment
bin
vessel
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PCT/CN2015/000272
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French (fr)
Chinese (zh)
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傅国琳
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林小晓
车道岚
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Publication of WO2015161676A1 publication Critical patent/WO2015161676A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/54Nitrogen compounds
    • B01D53/56Nitrogen oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/77Liquid phase processes
    • B01D53/78Liquid phase processes with gas-liquid contact

Definitions

  • the invention relates to an exhaust gas treatment method and system, in particular to a method for eliminating nitrogen oxides in flue gas and a nano-smoke denitration system.
  • Nitrogen (NOx) is a generic term for nitrogen oxides, and the term refers to the combined concentration of NO and NO 2 (nitrogen monoxide and nitrogen dioxide).
  • Nitrogen oxides and volatile organic compounds (VOCs) in the air react chemically in the sun to form ozone. Children and people who work or exercise outdoors are vulnerable to the adverse effects of ozone. Ozone can cause asthma, damage lung tissue, and reduce lung function. Ozone can also be transported through wind and air, and its health effects far exceed the original nitrogen oxides. Other effects of ozone also include damage to plant growth leading to a decline in crop yields.
  • nitrogen oxides and sulfur dioxide react with other substances in the air to form acid rain, which is mixed with rain, fog, snow or micro particles falling on the ground.
  • Acid rain damages cars, buildings and the deterioration of historical monuments; acid rain causes lakes and streams to become acidic, resulting in an ecological imbalance in natural waters. Acidic microparticles penetrate deep into sensitive parts of the lungs and can cause or exacerbate respiratory diseases such as emphysema, bronchitis, and exacerbation of existing heart disease. Acidic microparticles also block the transmission of light and reduce visibility, resulting in hazy weather, and people can't see the blue sky all year round.
  • the cost of a 300,000-kilowatt unit for denitrification transformation construction should be about 60 million yuan.
  • SCR selective catalytic reduction
  • the key to SCR technology is the catalyst.
  • the catalysts are in short supply in the domestic market.
  • the products supplied in the market are basically foreign products.
  • the research and application of domestic catalysts has just begun. Therefore, on the whole, domestic SCR equipment and materials all rely on foreign imports, which inevitably increases its manufacturing and operating costs.
  • the invention aims to provide a method for eliminating nitrogen oxides in flue gas and a nano-smoke denitration system, which can solve the deficiencies of the prior art, and the invention can eliminate all nitrogen oxides NOx emitted by coal-fired boilers without
  • the current RSC denitration system uses any urea and ammonia to control air pollution in a more economical and efficient way.
  • a method for eliminating nitrogen oxides in flue gas characterized in that it comprises the following steps:
  • the nitrogen oxide-containing flue gas is pretreated in a pretreatment vessel, and the pretreatment process removes solid particles having a diameter larger than 10 ⁇ m in the flue gas and oxidizes NO to NO 2 :
  • the flue gas is introduced into the pretreatment vessel, and is sufficiently contacted with the liquid to leave solid particles having a diameter larger than 10 ⁇ m in the solution, and NO is oxidized to NO 2 ;
  • the pretreated flue gas is introduced into the denitration vessel and fully reacted with the oxidant to form nitric acid;
  • the pretreatment vessel and the denitration vessel are first adjusted to a pH of 3 or less using nitric acid, and then an oxidizing agent is added.
  • the oxidizing agent in the pretreatment vessel and the denitration vessel is a mixture of hydrogen peroxide, molybdenum oxide and tungsten oxide, a mixture of magnesium oxide and magnesium hydroxide or ferric oxide, wherein molybdenum oxide, tungsten oxide, magnesium oxide, hydrogen Magnesium oxide and ferric oxide solid particles having a diameter of less than 20 nm, hydrogen peroxide and water
  • the volume ratio is 1:18-22, the molar ratio of molybdenum oxide to tungsten oxide is 1:1, the molar ratio of magnesium oxide to magnesium hydroxide is 1:1, and the ratio of molybdenum oxide to water is 10 mol/L or more.
  • the ratio of tungsten to water is 10 mol/L
  • the ratio of magnesium oxide to water is 10 mol/L
  • the ratio of magnesium hydroxide to water is 10 mol/L
  • the ratio of ferric oxide to water is greater than or equal to 20 mol/L.
  • the hydrogen peroxide is produced by reacting magnesium peroxide, sodium peroxide or calcium peroxide having a diameter of less than 50 nanometers in water.
  • the liquid in the pretreatment vessel is ejected through a shower device to increase the area and time of contact of the flue gas with the liquid.
  • the gas in the denitration vessel is directly introduced into the liquid to increase the area and time of contact of the flue gas with the liquid, or the liquid is ejected through the sprinkler to increase the area and time of contact of the flue gas with the liquid; or both.
  • the concentration of the oxidant is regularly monitored through the liquid outlet, and the oxidant concentration is stabilized in the solution by adding the oxidant as needed; the consumption of the hydrogen peroxide is collected periodically.
  • the samples were closely monitored and the hydrogen peroxide consumption rate was observed using an iodine/potassium permanganate (I/KMnO4) titration method.
  • the flue gas enters the pretreatment container and enters from the lower part of the container; the direction is horizontal and is at an angle of 40 to 50 degrees with the container wall, so that the flue gas generates a spiral effect when moving upward to increase the time of contact with the liquid. .
  • the liquid flowing out of the pretreatment vessel in the step (1) is transported by a water pump to the spray device of the pretreatment vessel after removing the particulate matter larger than 10 micrometers.
  • the solution after the reaction is derived.
  • hydrogen peroxide used as the oxidant
  • the concentration of the oxidant in the solution is periodically monitored.
  • a new solution containing the oxidant is added to keep the solution component in the container. Stable; the consumption of hydrogen peroxide was closely monitored by periodic collection of samples, and the consumption rate of hydrogen peroxide was observed using an iodine/potassium permanganate (I/KMnO4) titration method.
  • I/KMnO4 iodine/potassium permanganate
  • the solution in the step (2) is transported by a water pump through a pipe to a shower device of the denitration vessel.
  • a nano-flue gas denitration system characterized in that it is composed of a pretreatment chamber and a denitration chamber; an output end of the pretreatment chamber is connected to an input end of the denitration chamber;
  • the pretreatment bin includes a pretreatment bin body, a pretreatment bin sprinkler system, a pretreatment bin inlet, a pretreatment bin pump, a reservoir, a pretreatment bin outlet, a pretreatment bin inlet, and Pre-processing the gas outlet of the warehouse;
  • the bottom of the pre-treatment silo body is a liquid storage device, and the liquid outlet of the pre-treatment chamber is disposed at the liquid storage device, the air inlet of the pre-treatment chamber, the liquid inlet of the pre-treatment chamber, and the pre-treatment
  • the treatment chamber outlet is arranged on the pretreatment bin body above the liquid storage device, and the pretreatment chamber outlet port is above the intake port of the pretreatment chamber, and the pretreatment chamber is sprayed
  • the system is disposed in the pretreatment bin, and the pretreatment bin pump is connected to the output end of the accumulator and the input end of the pretreatment bin sprinkler system through a pipeline;
  • the denitration bin comprises a denitration bin body, a denitration bin outlet, a denitration bin sprinkler system, a denitration bin inlet, a denitration bin inlet, a gas-liquid mixing channel, a denitration bin outlet, and a denitration tank pump;
  • the denitration tank inlet port and the denitration tank outlet port are disposed at an upper portion of the denitration bin body;
  • the denitration bin inlet port is disposed at a middle portion of the denitration bin body;
  • the denitration bin outlet port is disposed in the denitration bin body
  • the gas-liquid mixing channel and the denitration chamber spraying system are located in the denitration bin;
  • the input end of the gas-liquid mixing channel is connected to the denitration port inlet, and the output end is placed in the liquid in the denitration bin;
  • the pump is connected to the output of the bottom of the denitration bin and the input of the denitration sprinkler system through
  • An inspection cover is arranged on the top of the pre-treatment silo body, an inspection door is arranged on the side wall of the storage body, a funnel-shaped collecting plate is arranged on the top of the liquid storage device, and a pre-treatment tank liquid level device and a sampling port are arranged on the side wall of the liquid storage device.
  • the pretreatment chamber sprinkling system is a pressure sprinkler device disposed on the top of the pretreatment bin, or a pressure sprinkler disposed on the top of the pretreatment bin and disposed on the inner wall of the pretreatment bin Spray sprinkler.
  • the spray droplets of the pressurized spray device are uniform wires; each drop has a diameter of 2 to 3 mm, and each drop is separated by 6 to 10 mm.
  • the pretreatment bin body is made of a stainless steel metal plate.
  • the pretreatment tank pump is an acid resistant water pump.
  • a denitration tank liquid level device is arranged on the side wall of the denitration bin body, and an inspection cover is arranged on the top of the denitration bin body.
  • the gas-liquid mixing channel comprises three medium-sized gas-liquid mixing channels and three small gas-liquid mixing channels, or five large mixing channels.
  • the denitration bin body is made of a stainless steel metal plate.
  • the oxidizing agent is hydrogen peroxide, a mixture of molybdenum oxide and tungsten oxide, a mixture of magnesium oxide and magnesium hydroxide or ferric oxide, wherein molybdenum oxide, tungsten oxide, magnesium oxide, magnesium hydroxide and ferric oxide solids
  • the diameter of the particles is less than 20 nm, the volume ratio of hydrogen peroxide to water is 1:18-22, the molar ratio of molybdenum oxide to tungsten oxide is 1:1, the molar ratio of magnesium oxide to magnesium hydroxide is 1:1, molybdenum oxide
  • the ratio of use of water to water is 10 mol/L or more, the ratio of tungsten oxide to water is 10 mol/L or more, the ratio of magnesium oxide to water is 10 mol/L or more, and the ratio of magnesium hydroxide to water is 10 mol/L or more.
  • the ratio of the amount of ferric oxide to water is 20 mol/L or more.
  • the hydrogen peroxide is produced by reacting magnesium peroxide, sodium peroxide or calcium peroxide having a diameter of less than 50 nanometers in water.
  • the oxidizing agent is hydrogen peroxide
  • the consumption of hydrogen peroxide is closely monitored by sample collection per hour, and the consumption rate of peroxide is observed using an iodine/potassium permanganate (I/KMnO4) titration method.
  • I/KMnO4 iodine/potassium permanganate
  • HNO 3 reacts with H 2 O and produces intermediate HNO 2 ; this intermediate is further reacted with H 2 O 2 to form the final product: HNO 3 plus H 2 O.
  • the oxidizing agent is hydrogen peroxide, a mixture of molybdenum oxide and tungsten oxide, a mixture of magnesium oxide and magnesium hydroxide or ferric oxide, wherein molybdenum oxide, tungsten oxide, magnesium oxide, magnesium hydroxide and ferric oxide solids
  • the diameter of the particles is less than 20 nm, the volume ratio of hydrogen peroxide to water is 1:18-22, the molar ratio of molybdenum oxide to tungsten oxide is 1:1, the molar ratio of magnesium oxide to magnesium hydroxide is 1:1, molybdenum oxide
  • the ratio of use of water to water is 10 mol/L or more, the ratio of tungsten oxide to water is 10 mol/L or more, the ratio of magnesium oxide to water is 10 mol/L or more, and the ratio of magnesium hydroxide to water is 10 mol/L or more.
  • the ratio of the amount of ferric oxide to water is 20 mol/L or more.
  • the hydrogen peroxide is produced by reacting magnesium peroxide, sodium peroxide or calcium peroxide having a diameter of less than 50 nanometers in water.
  • the oxidizing agent is hydrogen peroxide
  • the consumption of hydrogen peroxide is closely monitored by sample collection per hour, and the consumption rate of peroxide is observed using an iodine/potassium permanganate (I/KMnO4) titration method.
  • I/KMnO4 iodine/potassium permanganate
  • the liquid in the pre-treatment silo contains an oxidant, which acts to oxidize NO to NO 2 .
  • the oxidant we chose was hydrogen peroxide (H 2 O 2 ). Choosing H 2 O 2 reason is H 2 O 2 in the reaction in an acidic environment, which is equivalent to the behavior of a strong oxidizing agent. It reacts immediately with NO in the flue gas. The velocity of the flue gas in the ventilation duct exceeds 6 m/s; at this rate, any material carried by the flue gas does not have much time to generate a chemical reaction unless the reaction is exothermic and spontaneous.
  • hydrogen peroxide is relatively cheaper and safer than other strong oxidants, so that when the technology is applied to the industry on a large scale, the cost can be greatly reduced and the safety factor can be improved.
  • the peroxide is in a gaseous state, then although the gas reaction has a higher reaction kinetics and usually occurs very quickly, the reverse reaction can also occur immediately after equilibrium is reached. Due to the oxides produced by the peroxides, NO 2 is in a transition state and they are not very stable. If there is no effective way to convert the NO 2 transition state to other final products, the intermediate can be immediately converted back to the reactants thereby reducing the effectiveness of the oxidant. We have successfully and effectively solved this problem by placing the denitration chamber immediately behind the pretreatment chamber.
  • the pretreatment chamber can further eliminate particulate matter (PM) in the flue gas.
  • PM particulate matter
  • the solution in the chamber should be free of any contaminants.
  • PM can cause turbidity of the solution, which in turn causes problems with denitrification after pretreatment.
  • PM entering the atmosphere has become a huge problem recently. Therefore, the pretreatment bin can handle this problem in situ.
  • a shower system on the top and side of the chamber to ensure adequate long-term contact between the flue gas and the solution.
  • the flue gas will enter the chamber at an angle, creating a spiral effect when the smoke moves up. Both the shower system and the spiral effect will increase the amount of time the smoke stays inside the chamber.
  • each drop has a diameter of 2 to 3 mm with a spacing of 6 to 10 mm between each drop.
  • This design is to ensure maximum contact between the exhaust gas and the liquid without any back pressure on the exhaust system. Any drop less than 2 mm will be easily carried into the denitration tank by the exhaust force. Cross-contamination reduces the efficiency of the equipment and therefore needs to be avoided.
  • the invention effectively converts nitrogen oxides into nitric acid; therefore, the benefit of the invention is far more than the operating cost of the device itself, and the user can obtain more profits; 2.
  • the invention can The existing systems incorporated into coal-fired power plants are used to improve their effectiveness or completely replace the old systems; 3.
  • the invention can be applied to other industrial markets, including cement plants, steel plants, municipal waste combustion plants, Medical waste burning plant, chlorine gas manufacturing plant, pulp and paper production plant, etc.; 4.
  • the invention has a small footprint and simple transformation, and the manufacturing and operating costs are less than about 50% of the current RSC denitration technology. Under the premise of strictly following the operating procedures, the invention can be used for 15 to 20 years without engineering modification, and can be repaired and maintained in synchronization with the operating coal-fired boiler.
  • test report of the invention for purifying automobile exhaust gas is a test report of the invention for purifying automobile exhaust gas
  • FIG. 1 is a schematic view showing the structure of a pretreatment chamber of two kinds of sprinklers in a nano-flue gas denitration system according to the present invention.
  • FIG. 2 is a schematic view showing the structure of a top pressure spray device in a nano-flue gas denitration system according to the present invention.
  • FIG 3 is a schematic structural view of a denitration chamber having a medium-sized gas-liquid mixing channel and a small gas-liquid mixing channel in a nano-flue gas denitration system according to the present invention.
  • FIG. 4 is a schematic structural view of a denitration tank having a large gas-liquid mixing passage in a nano-flue gas denitration system according to the present invention.
  • Figure 5 is a reaction diagram for converting nitrogen oxides to nitric acid in a method for eliminating nitrogen oxides in flue gas according to the present invention.
  • 1-1 is the inspection cover
  • 1-2 is the pretreatment chamber sprinkler system
  • 1-3 is the funnel-shaped collecting plate
  • 1-4 is the pre-treatment tank inlet
  • 1-5 is the sampling port
  • 1 for the pre-treatment tank pump 1-7 is the accumulator
  • 1-8 is the pre-treatment tank outlet
  • 1-9 is the pre-treatment tank level
  • 1-10 is the pre-treatment tank inlet
  • 1- 11 is the inspection door
  • 1-12 is the pre-treatment tank outlet
  • 1-13 is the pre-treatment tank body
  • 2-1 is the denitration tank outlet
  • 2-2 is the denitration tank sprinkler system
  • 2-3 is the denitration tank Air inlet
  • 2-4 is the denitration tank inlet
  • 2-5 is the gas-liquid mixing channel
  • 2-6 is the denitration tank level
  • 2-7 is the denitration tank outlet
  • 2-8 is the denitration tank
  • the water pump 2-9 is the inspection cover
  • 2-10 is the denitration bin body.
  • Embodiment 1 A method for eliminating nitrogen oxides in a flue gas, characterized in that it comprises the following steps:
  • the nitrogen oxide-containing flue gas is pretreated in a pretreatment vessel, and the pretreatment process removes solid particles having a diameter larger than 10 ⁇ m in the flue gas and oxidizes NO to NO 2 :
  • the flue gas is introduced into the pretreatment vessel, and is sufficiently contacted with the liquid to leave solid particles having a diameter larger than 10 ⁇ m in the solution, and NO is oxidized to NO 2 ;
  • the pretreated flue gas is introduced into the denitration vessel and fully reacted with the oxidant to form nitric acid;
  • the pretreatment vessel and the denitration vessel are first adjusted to a pH of 3 or less using nitric acid, and then an oxidizing agent is added.
  • the oxidant in the pretreatment vessel and the denitration vessel is hydrogen peroxide, and the volume ratio of hydrogen peroxide to water is 1:20.
  • the liquid in the pretreatment vessel is ejected through a shower device to increase the area and time of contact of the flue gas with the liquid.
  • the gas in the denitration vessel is directly introduced into the liquid and the liquid is sprayed through the shower device in two ways to simultaneously increase the area and time of contact of the flue gas with the liquid.
  • the concentration of the oxidant is monitored every hour through the liquid outlet, and the oxidant concentration in the solution is stabilized by supplementing the oxidant as needed; the consumption of the hydrogen peroxide is collected by periodically collecting samples. Close monitoring was carried out and the consumption rate of hydrogen peroxide was observed using an iodine/potassium permanganate (I/KMnO4) titration method.
  • I/KMnO4 iodine/potassium permanganate
  • the flue gas enters the pretreatment vessel and enters from the lower portion of the vessel; the direction is horizontal and at an angle of 45 degrees to the vessel wall, so that the flue gas generates a spiral effect when moving upward to increase the time of contact with the liquid.
  • the liquid flowing out of the pretreatment vessel in the step (1) is transported by a water pump to the spray device of the pretreatment vessel after removing the particulate matter larger than 10 micrometers.
  • the solution after the reaction is taken out, and the concentration of the oxidant in the derivatized solution is monitored every hour.
  • a new solution containing the oxidizing agent is added to keep the solution component in the container stable; the hydrogen peroxide is The consumption was closely monitored by collecting samples periodically, and the consumption rate of hydrogen peroxide was observed using an iodine/potassium permanganate (I/KMnO4) titration method.
  • the solution in the step (2) is transported by a water pump through a pipe to a shower device of the denitration vessel.
  • a nano-flue gas denitration system (see FIG. 1 and FIG. 3), characterized in that it is composed of a pretreatment chamber and a denitration chamber; an output end of the pretreatment chamber is connected to an input end of the denitration chamber;
  • the pretreatment bin includes a pretreatment bin body 1-13, a pretreatment bin sprinkler system 1-2, a pretreatment bin air inlet 1-4, a pretreatment bin pump 1-6, and a reservoir 1-7 , pre-treatment tank outlet port 1-8, pre-treatment tank inlet port 1-10 and pre-treatment tank outlet port 1-12; the bottom of the pre-treatment bin body 1-13 is the reservoir 1-7,
  • the pre-treatment tank outlet ports 1-8 are disposed at the accumulator 1-7, the pre-treatment tank inlet ports 1-4, the pre-treatment tank inlet ports 1-10, and the pre-treatment tank outlet ports 1-12 are set.
  • the pretreatment bin pump 1-6 is connected to the output end of the accumulator 1-7 and the input end of the pretreatment bin sprinkler system 1-2 through a pipe;
  • the denitration bin comprises a denitration bin body 2-10, a denitration bin outlet 2-1, a denitration bin sprinkler system 2-2, a denitrification bin inlet 2-3, a denitration bin inlet 2-4, a gas-liquid Mixing channel 2-5, denitration tank outlet port 2-7 and denitrification bin pump 2-8; said denitrification bin inlet port 2-3 and denitrification bin outlet port 2-1 are set in denitrification bin body 2-10 Upper portion; the denitration tank inlet port 2-4 is disposed in the middle of the denitration bin body 2-10; the denitration bin outlet port 2-7 is disposed at the bottom of the denitration bin body 2-10;
  • the liquid mixing channel 2-5 and the denitration chamber spraying system 2-2 are located in the denitration bin body 2-10; the input end of the gas-liquid mixing channel 2-5 is connected to the denitration bin inlet 2-3, and the output end is placed in the denitration The liquid in the warehouse body 2-10; the denitration tank
  • An access cover 1-1 is disposed on the top of the pre-treatment bin body 1-13, an access door 1-11 is disposed on the sidewall of the cartridge body 1-13, and a funnel-shaped collecting plate 1-3 is disposed on the top of the accumulator 1-7.
  • Pretreatment tank levelers 1-9 and sampling ports 1-5 are provided on the side walls of the accumulator 1-7. (see picture 1)
  • the pretreatment chamber sprinkler system 1-2 is a pressure sprinkler device 1-2-1 disposed at the top of the pretreatment bin body 1-13 and a spray disposed on the inner wall of the pretreatment bin body 1-13 Type sprinkler device 1-2-2. (see picture 1)
  • the spray droplets of the pressurized shower device 1-2-1 are uniform connections; the diameter of each drop is 2 to 3 mm, and the interval between each drop is 8 mm.
  • the pretreatment bin body 1-13 is made of a stainless steel metal plate.
  • the pretreatment bin pump 1-6 is an acid resistant water pump.
  • a denitration tank level device 2-6 is disposed on the side wall of the denitration bin body 2-10, and an access cover 2-9 is disposed at the top of the denitration bin body 2-10. (See Figure 3)
  • the gas-liquid mixing channel 2-5 includes three medium-sized gas-liquid mixing channels and three small gas-liquid mixing channels. (See Figure 3)
  • the denitration bin body 2-10 is made of a stainless steel metal plate.
  • a working method of the above nano-flue gas denitration system characterized in that it comprises the following steps:
  • the flue gas enters the pre-treatment silo body 1-13 from the direction of the pre-chamber air inlet 1-4 and the inner wall of the pre-treatment silo body 1-13 into the pre-treatment silo body 1-13, so that the flue gas is in a spiral effect when moving up;
  • the oxidant in the pretreatment vessel and the denitration vessel is hydrogen peroxide, and the volume ratio of hydrogen peroxide to water is 1:20.
  • the hydrogen peroxide is produced by reacting magnesium peroxide, sodium peroxide or calcium peroxide having a diameter of less than 50 nanometers in water.
  • the oxidizing agent is hydrogen peroxide
  • the consumption of hydrogen peroxide is closely monitored by sample collection per hour, and the consumption rate of peroxide is observed using an iodine/potassium permanganate (I/KMnO4) titration method.
  • I/KMnO4 iodine/potassium permanganate
  • HNO 3 reacts with H 2 O and produces intermediate HNO 2 ; this intermediate is further reacted with H 2 O 2 to form the final product: HNO 3 plus H 2 O.
  • the oxidant in the pretreatment vessel and the denitration vessel is hydrogen peroxide, and the volume ratio of hydrogen peroxide to water is 1:20.
  • the hydrogen peroxide is produced by reacting magnesium peroxide, sodium peroxide or calcium peroxide having a diameter of less than 50 nanometers in water.
  • the oxidizing agent is hydrogen peroxide
  • the consumption of hydrogen peroxide is closely monitored by sample collection per hour, and the consumption rate of peroxide is observed using an iodine/potassium permanganate (I/KMnO4) titration method.
  • I/KMnO4 iodine/potassium permanganate
  • the expected diameter and height of the pre-treatment bin are 2.7 meters and 3 meters, respectively.
  • the denitration bin is expected to have a diameter and height of 2.7 meters and 2.25 meters, respectively.
  • the denitration chamber contained 5725 liters of water, 817 liters of 35% H 2 O 2 (density 1.135 g/ml, 27 K moles), and 855 liters of 70% nitric acid (density 1.42 g/ml, 13.5 K moles).
  • the consumption of hydrogen peroxide (H 2 O 2 ) was closely monitored by hourly sample collection, and the consumption rate of peroxide was observed using an iodine/potassium permanganate (I/KMnO 4 ) titration method.
  • the metering pump Based on the NO content in the flue gas, the metering pump will replenish the peroxide from the reservoir to the bin.
  • the present invention is capable of removing 90% of NOx from flue gas.
  • the NOx concentration in the flue gas fluctuates between 50 ppm and 120 ppm depending on the temperature of the on-site boiler. Usually, if the combustion temperature of the boiler exceeds 900 degrees Celsius, the concentration of NOx in the flue gas easily exceeds 200 ppm.
  • Embodiment 2 A method for eliminating nitrogen oxides in flue gas, characterized in that it comprises the following steps:
  • the nitrogen oxide-containing flue gas is pretreated in a pretreatment vessel, and the pretreatment process removes solid particles having a diameter larger than 10 ⁇ m in the flue gas and oxidizes NO to NO 2 :
  • the flue gas is introduced into the pretreatment vessel, and is sufficiently contacted with the liquid to leave solid particles having a diameter larger than 10 ⁇ m in the solution, and NO is oxidized to NO 2 ;
  • the pretreated flue gas is introduced into the denitration vessel and fully reacted with the oxidant to form nitric acid;
  • the pretreatment vessel and the denitration vessel are first adjusted to a pH of 3 or less using nitric acid, and then an oxidizing agent is added.
  • the oxidant in the pretreatment vessel is hydrogen peroxide, and the volume ratio of hydrogen peroxide to water is 1:18.
  • the oxidizing agent in the denitration vessel is a mixture of magnesium oxide and magnesium hydroxide.
  • the diameter of the magnesium oxide and magnesium hydroxide solid particles is less than 20 nm, the molar ratio of magnesium oxide to magnesium hydroxide is 1:1, and the amount of magnesium oxide and water is used. When the ratio is 10 mol/L, the ratio of magnesium hydroxide to water is equal to 10 mol/L.
  • the hydrogen peroxide is produced by reacting magnesium peroxide, sodium peroxide or calcium peroxide having a diameter of less than 50 nanometers in water.
  • the liquid in the pretreatment vessel is ejected through a shower device to increase the area and time of contact of the flue gas with the liquid.
  • the gas in the denitration vessel is directly introduced into the liquid, and the liquid is sprayed out through the shower device in two ways to increase the area and time of contact of the flue gas with the liquid.
  • the step (1) monitors the concentration of the oxidant every 8 hours through the liquid outlet, and supplements the oxidant to stabilize the concentration of the oxidant in the solution as needed; the consumption of the hydrogen peroxide is closely monitored by periodically collecting samples, and iodine is used. / Potassium permanganate (I/KMnO4) titration method to observe the consumption rate of hydrogen peroxide.
  • I/KMnO4 Potassium permanganate
  • the flue gas enters the pretreatment vessel and enters from the lower portion of the vessel; the direction is horizontal and at an angle of 45 degrees to the vessel wall, so that the flue gas generates a spiral effect when moving upward to increase the time of contact with the liquid.
  • the liquid flowing out of the pretreatment vessel in the step (1) is transported by a water pump to the spray device of the pretreatment vessel after removing the particulate matter larger than 10 micrometers.
  • the solution in the step (2) is transported by a water pump through a pipe to a shower device of the denitration vessel.
  • a nano-flue gas denitration system (see Fig. 2, Fig. 4), characterized in that it is composed of a pretreatment chamber and a denitration chamber; an output end of the pretreatment chamber is connected to an input end of the denitration chamber;
  • the pretreatment bin includes a pretreatment bin body 1-13, a pretreatment bin sprinkler system 1-2, a pretreatment bin air inlet 1-4, a pretreatment bin pump 1-6, and a reservoir 1-7 , pre-treatment tank outlet port 1-8, pre-treatment tank inlet port 1-10 and pre-treatment tank outlet port 1-12; the bottom of the pre-treatment bin body 1-13 is the reservoir 1-7,
  • the pre-treatment tank outlet ports 1-8 are disposed at the accumulator 1-7, the pre-treatment tank inlet ports 1-4, the pre-treatment tank inlet ports 1-10, and the pre-treatment tank outlet ports 1-12 are set.
  • the pretreatment bin pump 1-6 is connected to the output end of the accumulator 1-7 and the input end of the pretreatment bin sprinkler system 1-2 through a pipe;
  • the denitration bin comprises a denitration bin body 2-10, a denitration bin outlet 2-1, a denitration bin sprinkler system 2-2, a denitrification bin inlet 2-3, a denitration bin inlet 2-4, a gas-liquid Mixing channel 2-5, denitration tank outlet port 2-7 and denitrification bin pump 2-8; said denitrification bin inlet port 2-3 and denitrification bin outlet port 2-1 are set in denitrification bin body 2-10 Upper portion; the denitration tank inlet port 2-4 is disposed in the middle of the denitration bin body 2-10; the denitration bin outlet port 2-7 is disposed at the bottom of the denitration bin body 2-10;
  • the liquid mixing channel 2-5 and the denitration chamber spraying system 2-2 are located in the denitration bin body 2-10; the input end of the gas-liquid mixing channel 2-5 is connected to the denitration bin inlet 2-3, and the output end is placed in the denitration The liquid in the warehouse body 2-10; the denitration tank
  • An access cover 1-1 is disposed on the top of the pre-treatment bin body 1-13, an access door 1-11 is disposed on the sidewall of the cartridge body 1-13, and a funnel-shaped collecting plate 1-3 is disposed on the top of the accumulator 1-7.
  • Pretreatment tank levelers 1-9 and sampling ports 1-5 are provided on the side walls of the accumulator 1-7. (See Figure 2)
  • the pretreatment chamber sprinkler system 1-2 is a pressurized sprinkler device 1-2-1 disposed at the top of the pretreatment bin body 1-13. (See Figure 2)
  • the spray droplets of the pressurized shower device 1-2-1 are uniform connections; each droplet has a diameter of 2 to 3 mm, and each droplet is spaced 10 mm apart.
  • the pretreatment bin body 1-13 is made of a stainless steel metal plate.
  • the pretreatment bin pump 1-6 is an acid resistant water pump.
  • a denitration tank level device 2-6 is disposed on the side wall of the denitration bin body 2-10, and an access cover 2-9 is disposed at the top of the denitration bin body 2-10. (See Figure 4)
  • the gas-liquid mixing channel 2-5 includes five large mixing channels. (See Figure 4)
  • the denitration bin body 2-10 is made of a stainless steel metal plate.
  • a working method of the above nano-flue gas denitration system characterized in that it comprises the following steps:
  • the flue gas enters the pre-treatment silo body 1-13 from the direction of the pre-chamber air inlet 1-4 and the inner wall of the pre-treatment silo body 1-13 into the pre-treatment silo body 1-13, so that the flue gas is in a spiral effect when moving up;
  • the oxidant in the pretreatment vessel is hydrogen peroxide, and the volume ratio of hydrogen peroxide to water is 1:18.
  • the hydrogen peroxide is produced by reacting magnesium peroxide, sodium peroxide or calcium peroxide having a diameter of less than 50 nanometers in water.
  • the oxidizing agent was hydrogen peroxide
  • the consumption of hydrogen peroxide was closely monitored by sample collection every 8 hours, and the consumption rate of peroxide was observed using an iodine/potassium permanganate (I/KMnO4) titration method.
  • HNO 3 reacts with H 2 O and produces intermediate HNO 2 ; this intermediate is further reacted with H 2 O 2 to form the final product: HNO 3 plus H 2 O.
  • the oxidizing agent in the denitration vessel is a mixture of magnesium oxide and magnesium hydroxide.
  • the diameter of the magnesium oxide and magnesium hydroxide solid particles is less than 20 nm, the molar ratio of magnesium oxide to magnesium hydroxide is 1:1, and the amount of magnesium oxide and water is used. When the ratio is 10 mol/L, the ratio of magnesium hydroxide to water is equal to 10 mol/L.

Abstract

A method for removing nitrogen oxides in a flue gas: (1) pretreating a flue gas containing nitrogen oxides in a pretreatment vessel, removing solid particles greater than 10 micrometers in diameter in the flue gas during the pretreatment, and oxidizing NO into NO2; (2) introducing the pretreated flue gas into a denitration vessel, where the nitrogen oxides react with an oxidizer to produce nitric acid; and, (3) discharging a purified gas from the denitration vessel. A nano flue gas denitration system characterized in being constituted by a pretreatment chamber and a denitration chamber. An output end of the pretreatment chamber is connected to an input end of the denitration chamber. Advantage: the method and system provided effectively convert nitrogen oxides into nitric acid; therefore, benefits from recycling far exceed operating costs of the equipment itself, thus allowing a user to acquire further profits. This is applicable in other industry markets, including cement plants, steel mills, municipal waste incineration plants, medical waste incineration plant, chlorine production plants, pulp and paper mills.

Description

一种消除烟气中氮氧化物的方法及纳米烟气脱硝系统Method for eliminating nitrogen oxides in flue gas and nano-smoke denitration system (一)技术领域:(1) Technical field:
本发明涉及一种废气处理方法及系统,尤其是一种消除烟气中氮氧化物的方法及纳米烟气脱硝系统。The invention relates to an exhaust gas treatment method and system, in particular to a method for eliminating nitrogen oxides in flue gas and a nano-smoke denitration system.
(二)背景技术:(2) Background technology:
硝(NOx)是氮氧化物的一种通称,该术语是指NO和NO2(一氧化氮和二氧化氮)的合计浓度。氮氧化物和空气中挥发性有机物(VOCs)在阳光下会产生化学反应而形成臭氧。儿童和在户外工作或运动的人很容易受到臭氧的不良影响。臭氧能导致哮喘、破坏肺组织、以及降低肺功能等。臭氧还可以通过风和气流被输送,对健康的影响远远的超过原来的氮氧化物。臭氧其它的影响还包括破坏植物生长而导致农作物产量下降。此外、氮氧化物和二氧化硫与空气中其它物质反应形成酸雨,参杂在降落于地面的雨、雾、雪或微颗粒之中。酸雨损坏汽车、建筑物和造成历史古迹的恶化;酸雨导致湖泊和溪流变成酸性,导致自然水域生态的不平衡。酸性的微颗粒深入到肺部的敏感部位,可以引起或加重呼吸系统疾病,如肺气肿、支气管炎、和加重原有的心脏疾病。酸性的微颗粒还可阻挡光线的透射而减低能见度,造成了雾霾的天气,人们终年看不到蓝天。即使氮氧化物不成为臭氧、酸雨、或吸附在微颗粒上,额外的氮溶于溪流与湖泊中,加速了水质的“富营养化”,从而导致氧气过份消耗,因而减少了鱼类和贝类的数量。Nitrogen (NOx) is a generic term for nitrogen oxides, and the term refers to the combined concentration of NO and NO 2 (nitrogen monoxide and nitrogen dioxide). Nitrogen oxides and volatile organic compounds (VOCs) in the air react chemically in the sun to form ozone. Children and people who work or exercise outdoors are vulnerable to the adverse effects of ozone. Ozone can cause asthma, damage lung tissue, and reduce lung function. Ozone can also be transported through wind and air, and its health effects far exceed the original nitrogen oxides. Other effects of ozone also include damage to plant growth leading to a decline in crop yields. In addition, nitrogen oxides and sulfur dioxide react with other substances in the air to form acid rain, which is mixed with rain, fog, snow or micro particles falling on the ground. Acid rain damages cars, buildings and the deterioration of historical monuments; acid rain causes lakes and streams to become acidic, resulting in an ecological imbalance in natural waters. Acidic microparticles penetrate deep into sensitive parts of the lungs and can cause or exacerbate respiratory diseases such as emphysema, bronchitis, and exacerbation of existing heart disease. Acidic microparticles also block the transmission of light and reduce visibility, resulting in hazy weather, and people can't see the blue sky all year round. Even if nitrogen oxides do not become ozone, acid rain, or adsorb on microparticles, additional nitrogen is dissolved in streams and lakes, accelerating the “eutrophication” of water, resulting in excessive oxygen consumption, thus reducing fish and The number of shellfish.
根据中国电力的报导,一台30万千瓦机组进行脱硝改造建设的成本应该大约在6000万元左右。2013年九月华电能源工程公司所属北京龙电宏泰环保科技有限公司与河南煤化集团商丘裕东发电有限责任公司正式签署了《2x315MW(三十一万五千瓦)机组烟气脱硝改造工程EPC总承包合同》,合同总金额1.2亿元。也印证了这一普遍成本。除了制造成本,脱硝的运行成本也非常的高。根据报导:“一台30万千瓦脱硝改造设备要实施脱硝电价确实要1.2分/千瓦才能刚刚抵消成本,运行成本最高的机组达到2.7分/千瓦”。此外,目前国内脱硝的效率只能达到40%~70%。浙江某电厂一位工程师曾在专业报刋上表示过,目前国内选优的火电机组脱硝设施建成、投产的不 多,烟气监测和自动控制方面的技术尚不够成熟,相关技术仍处于摸索和吸收转化过程中。现有的SCR脱硝技术,激射的氨逃逸监测的准确性、低负荷下喷氨量和效率的控制等问题都还有待解决。目前国内脱硝最成熟与应用最广泛的技术为选择性催化还原(SCR),缺少其它具有实用价值及应用前景的新技术。SCR技术的关键为催化剂。目前催化剂在国内市场上供不应求,市场上供应的基本都是国外产品,国产催化剂的研究与应用刚刚开始。所以整体来说,目前国内的SCR设备与材料全部都得依靠国外进口,这也无形中增加了其制造与运行成本。According to China Electric Power's report, the cost of a 300,000-kilowatt unit for denitrification transformation construction should be about 60 million yuan. In September 2013, Beijing Longdian Hongtai Environmental Protection Technology Co., Ltd. of Huadian Energy Engineering Co., Ltd. and Henan Coal Chemical Group Shangqiu Yudong Power Generation Co., Ltd. officially signed the EPC general contracting of 2x315MW (315,000 kW) unit flue gas denitration project. Contract, the total contract amount is 120 million yuan. This universal cost is also confirmed. In addition to manufacturing costs, the operating costs of denitrification are also very high. According to the report: "A 300,000 kW denitration retrofit equipment must implement denitrification electricity prices, indeed 1.2 points / kW to just offset the cost, the unit with the highest operating cost reached 2.7 points / kW." In addition, the current efficiency of domestic denitration can only reach 40% to 70%. An engineer from a power plant in Zhejiang Province once said on the professional newspaper that the domestically selected thermal power unit denitration facilities were not built or put into operation. More, the technology of flue gas monitoring and automatic control is not mature enough, and related technologies are still in the process of exploration and absorption conversion. The existing SCR denitration technology, the accuracy of lasing ammonia slip monitoring, the control of ammonia injection under low load and the efficiency control have yet to be resolved. At present, the most mature and widely used technology for denitration in China is selective catalytic reduction (SCR), which lacks other new technologies with practical value and application prospects. The key to SCR technology is the catalyst. At present, the catalysts are in short supply in the domestic market. The products supplied in the market are basically foreign products. The research and application of domestic catalysts has just begun. Therefore, on the whole, domestic SCR equipment and materials all rely on foreign imports, which inevitably increases its manufacturing and operating costs.
(三)发明内容:(3) Invention content:
本发明的目的在于提供一种消除烟气中氮氧化物的方法及纳米烟气脱硝系统,它能够解决现有技术的不足,本发明可消除燃煤锅炉排放所有的氮氧化物NOx,无需像目前的RSC脱硝系统一样使用任何尿素和氨水,通过一个更经济、更高效的方式来控制空气污染。The invention aims to provide a method for eliminating nitrogen oxides in flue gas and a nano-smoke denitration system, which can solve the deficiencies of the prior art, and the invention can eliminate all nitrogen oxides NOx emitted by coal-fired boilers without The current RSC denitration system uses any urea and ammonia to control air pollution in a more economical and efficient way.
本发明的技术方案:一种消除烟气中氮氧化物的方法,其特征在于它包括以下步骤:Technical Solution of the Invention: A method for eliminating nitrogen oxides in flue gas, characterized in that it comprises the following steps:
(1)含氮氧化物的烟气在预处理容器中进行预处理,预处理过程除去烟气中的直径大于10微米的固体颗粒,并将NO氧化为NO2(1) The nitrogen oxide-containing flue gas is pretreated in a pretreatment vessel, and the pretreatment process removes solid particles having a diameter larger than 10 μm in the flue gas and oxidizes NO to NO 2 :
预处理容器中加入含有氧化剂且PH值小于等于3的溶液;Adding a solution containing an oxidizing agent and having a pH of 3 or less to the pretreatment vessel;
将烟气通入预处理容器中,与液体充分接触,使直径大于10微米的固体颗粒留在溶液中,NO氧化为NO2The flue gas is introduced into the pretreatment vessel, and is sufficiently contacted with the liquid to leave solid particles having a diameter larger than 10 μm in the solution, and NO is oxidized to NO 2 ;
将含有固体颗粒的溶液导出预处理容器;Exporting the solution containing the solid particles to the pretreatment vessel;
(2)经预处理的烟气进入脱硝容器中,氮氧化物与氧化剂反应生成硝酸:(2) The pretreated flue gas enters the denitration vessel, and the nitrogen oxide reacts with the oxidant to form nitric acid:
脱硝容器中加入含有氧化剂且PH值小于等于3的溶液;Adding a solution containing an oxidizing agent and having a pH of 3 or less to the denitration vessel;
将经过预处理的烟气进入脱硝容器中,与氧化剂充分接触反应,生成硝酸;The pretreated flue gas is introduced into the denitration vessel and fully reacted with the oxidant to form nitric acid;
(3)净化后的气体排出脱硝容器。(3) The purified gas is discharged to the denitration vessel.
所述预处理容器和脱硝容器中首先使用硝酸调整pH值至3以下,然后加入氧化剂。The pretreatment vessel and the denitration vessel are first adjusted to a pH of 3 or less using nitric acid, and then an oxidizing agent is added.
所述预处理容器和脱硝容器中的氧化剂为过氧化氢、氧化钼和氧化钨的混合物、氧化镁和氢氧化镁的混合物或三氧化二铁,其中,氧化钼、氧化钨、氧化镁、氢氧化镁和三氧化二铁固体颗粒的直径小于20nm,过氧化氢与水的 体积比为1∶18~22,氧化钼和氧化钨的摩尔比为1∶1,氧化镁和氢氧化镁的摩尔比为1∶1,氧化钼与水的用量比大于等于10mol/L,氧化钨与水的用量比大于等于10mol/L,氧化镁与水的用量比大于等于10mol/L,氢氧化镁与水的用量比大于等于10mol/L,三氧化二铁与水的用量比大于等于20mol/L。The oxidizing agent in the pretreatment vessel and the denitration vessel is a mixture of hydrogen peroxide, molybdenum oxide and tungsten oxide, a mixture of magnesium oxide and magnesium hydroxide or ferric oxide, wherein molybdenum oxide, tungsten oxide, magnesium oxide, hydrogen Magnesium oxide and ferric oxide solid particles having a diameter of less than 20 nm, hydrogen peroxide and water The volume ratio is 1:18-22, the molar ratio of molybdenum oxide to tungsten oxide is 1:1, the molar ratio of magnesium oxide to magnesium hydroxide is 1:1, and the ratio of molybdenum oxide to water is 10 mol/L or more. The ratio of tungsten to water is 10 mol/L, the ratio of magnesium oxide to water is 10 mol/L, the ratio of magnesium hydroxide to water is 10 mol/L, and the ratio of ferric oxide to water is greater than or equal to 20 mol/L.
所述过氧化氢为直径小于50纳米的过氧化镁、过氧化钠或过氧化钙在水中反应后产生的。The hydrogen peroxide is produced by reacting magnesium peroxide, sodium peroxide or calcium peroxide having a diameter of less than 50 nanometers in water.
所述预处理容器中液体通过喷淋装置喷出以增加烟气与液体接触的面积和时间。The liquid in the pretreatment vessel is ejected through a shower device to increase the area and time of contact of the flue gas with the liquid.
所述脱硝容器中气体直接通入液体以增加烟气与液体接触的面积和时间,或者液体通过喷淋装置喷出以增加烟气与液体接触的面积和时间;或者两种方式同时使用。The gas in the denitration vessel is directly introduced into the liquid to increase the area and time of contact of the flue gas with the liquid, or the liquid is ejected through the sprinkler to increase the area and time of contact of the flue gas with the liquid; or both.
所述步骤(1)中当选用过氧化氢为氧化剂时,则通过出液口定时监测氧化剂的浓度,并根据需要补充氧化剂使溶液中氧化剂浓度稳定;所述过氧化氢的消耗量通过定期收集样品被密切的监测,并且使用碘/高锰酸钾(I/KMnO4)滴定法观察过氧化氢的消耗率。In the step (1), when hydrogen peroxide is used as the oxidant, the concentration of the oxidant is regularly monitored through the liquid outlet, and the oxidant concentration is stabilized in the solution by adding the oxidant as needed; the consumption of the hydrogen peroxide is collected periodically. The samples were closely monitored and the hydrogen peroxide consumption rate was observed using an iodine/potassium permanganate (I/KMnO4) titration method.
所述步骤(1)中烟气进入预处理容器时从容器下部进入;方向水平并与容器壁呈40~50度角,使烟气在向上移动时产生螺旋效应,以增加与液体接触的时间。In the step (1), the flue gas enters the pretreatment container and enters from the lower part of the container; the direction is horizontal and is at an angle of 40 to 50 degrees with the container wall, so that the flue gas generates a spiral effect when moving upward to increase the time of contact with the liquid. .
所述步骤(1)中流出预处理容器的液体在除去大于10微米颗粒物后,由水泵通过管道输送到预处理容器的喷淋装置。The liquid flowing out of the pretreatment vessel in the step (1) is transported by a water pump to the spray device of the pretreatment vessel after removing the particulate matter larger than 10 micrometers.
所述步骤(2)中将反应后溶液导出,当选用过氧化氢为氧化剂时,则定时监测导出溶液中氧化剂的浓度,根据监测的情况,添加新的含有氧化剂的溶液使容器中溶液成分保持稳定;所述过氧化氢的消耗量通过定期收集样品被密切的监测,并且使用碘/高锰酸钾(I/KMnO4)滴定法观察过氧化氢的消耗率。In the step (2), the solution after the reaction is derived. When hydrogen peroxide is used as the oxidant, the concentration of the oxidant in the solution is periodically monitored. According to the monitoring situation, a new solution containing the oxidant is added to keep the solution component in the container. Stable; the consumption of hydrogen peroxide was closely monitored by periodic collection of samples, and the consumption rate of hydrogen peroxide was observed using an iodine/potassium permanganate (I/KMnO4) titration method.
所述步骤(2)中的溶液由水泵通过管道输送到脱硝容器的喷淋装置。The solution in the step (2) is transported by a water pump through a pipe to a shower device of the denitration vessel.
一种纳米烟气脱硝系统,其特征在于它由预处理仓和脱硝仓构成;所述预处理仓的输出端与脱硝仓的输入端连接;A nano-flue gas denitration system, characterized in that it is composed of a pretreatment chamber and a denitration chamber; an output end of the pretreatment chamber is connected to an input end of the denitration chamber;
所述预处理仓包括预处理仓仓体、预处理仓喷淋系统、预处理仓进气口、预处理仓抽水泵、储液器、预处理仓出液口、预处理仓进液口和预处理仓出气口;所述预处理仓仓体的底部是储液器,预处理仓出液口设置在储液器处,所述预处理仓进气口、预处理仓进液口和预处理仓出气口设置在储液器上方的预处理仓仓体上,预处理仓出气口在预处理仓进气口的上方,所述预处理仓喷淋 系统设置在预处理仓仓体内,所述预处理仓抽水泵通过管道连接储液器的输出端和预处理仓喷淋系统的输入端;The pretreatment bin includes a pretreatment bin body, a pretreatment bin sprinkler system, a pretreatment bin inlet, a pretreatment bin pump, a reservoir, a pretreatment bin outlet, a pretreatment bin inlet, and Pre-processing the gas outlet of the warehouse; the bottom of the pre-treatment silo body is a liquid storage device, and the liquid outlet of the pre-treatment chamber is disposed at the liquid storage device, the air inlet of the pre-treatment chamber, the liquid inlet of the pre-treatment chamber, and the pre-treatment The treatment chamber outlet is arranged on the pretreatment bin body above the liquid storage device, and the pretreatment chamber outlet port is above the intake port of the pretreatment chamber, and the pretreatment chamber is sprayed The system is disposed in the pretreatment bin, and the pretreatment bin pump is connected to the output end of the accumulator and the input end of the pretreatment bin sprinkler system through a pipeline;
所述脱硝仓包括脱硝仓仓体、脱硝仓出气口、脱硝仓喷淋系统、脱硝仓进气口、脱硝仓进液口、气液混合通道、脱硝仓出液口和脱硝仓抽水泵;所述脱硝仓进气口和脱硝仓出气口设置在脱硝仓仓体的上部;所述脱硝仓进液口设置在脱硝仓仓体的中部;所述脱硝仓出液口设置在脱硝仓仓体的底部;所述气液混合通道、脱硝仓喷淋系统位于脱硝仓仓体内;气液混合通道的输入端连接脱硝仓进气口,输出端置于脱硝仓仓体内的液体内;所述脱硝仓抽水泵通过管道连接脱硝仓仓体底部的输出端和脱硝仓喷淋系统的输入端。The denitration bin comprises a denitration bin body, a denitration bin outlet, a denitration bin sprinkler system, a denitration bin inlet, a denitration bin inlet, a gas-liquid mixing channel, a denitration bin outlet, and a denitration tank pump; The denitration tank inlet port and the denitration tank outlet port are disposed at an upper portion of the denitration bin body; the denitration bin inlet port is disposed at a middle portion of the denitration bin body; the denitration bin outlet port is disposed in the denitration bin body The gas-liquid mixing channel and the denitration chamber spraying system are located in the denitration bin; the input end of the gas-liquid mixing channel is connected to the denitration port inlet, and the output end is placed in the liquid in the denitration bin; the denitration bin The pump is connected to the output of the bottom of the denitration bin and the input of the denitration sprinkler system through a pipe.
所述预处理仓仓体顶部设置检修盖,仓体的侧壁上设置检修门,储液器顶部设置漏斗形收集板,储液器的侧壁上设置预处理仓液位器和采样口。An inspection cover is arranged on the top of the pre-treatment silo body, an inspection door is arranged on the side wall of the storage body, a funnel-shaped collecting plate is arranged on the top of the liquid storage device, and a pre-treatment tank liquid level device and a sampling port are arranged on the side wall of the liquid storage device.
所述预处理仓喷淋系统为设置在预处理仓仓体内顶部的加压喷淋装置,或者为设置在预处理仓仓体内顶部的加压喷淋装置和设置在预处理仓仓体内壁上的喷雾式喷淋装置。The pretreatment chamber sprinkling system is a pressure sprinkler device disposed on the top of the pretreatment bin, or a pressure sprinkler disposed on the top of the pretreatment bin and disposed on the inner wall of the pretreatment bin Spray sprinkler.
所述加压喷淋装置的喷淋液滴为均匀的连线;每滴液滴的直径为2~3毫米,每滴之间间隔6~10毫米。The spray droplets of the pressurized spray device are uniform wires; each drop has a diameter of 2 to 3 mm, and each drop is separated by 6 to 10 mm.
所述预处理仓仓体由不锈钢金属板制成。The pretreatment bin body is made of a stainless steel metal plate.
所述预处理仓抽水泵为耐酸水泵。The pretreatment tank pump is an acid resistant water pump.
所述脱硝仓仓体的侧壁上设置脱硝仓液位器,脱硝仓仓体顶部设置检修盖。A denitration tank liquid level device is arranged on the side wall of the denitration bin body, and an inspection cover is arranged on the top of the denitration bin body.
所述气液混合通道包括3个中型气液混合通道和3小型气液混合通道,或者包括5个大型混合通道。The gas-liquid mixing channel comprises three medium-sized gas-liquid mixing channels and three small gas-liquid mixing channels, or five large mixing channels.
所述脱硝仓仓体由不锈钢金属板制成。The denitration bin body is made of a stainless steel metal plate.
一种上述纳米烟气脱硝系统的工作方法:A working method of the above nano-flue gas denitration system:
预处理的方法:Pretreatment method:
(1)向预处理仓仓体内注水,使用硝酸调整pH值至3以下,然后加入氧化剂;(1) watering the body of the pretreatment warehouse, using nitric acid to adjust the pH to below 3, and then adding an oxidant;
(2)开启预处理仓抽水泵,预处理仓喷淋系统开始工作;(2) Turn on the pre-treatment tank pump, and the pre-treatment tank sprinkler system starts to work;
(3)烟气从预处理仓进气口与预处理仓仓体内壁夹角四十至五十度的方向进入预处理仓仓体内,使烟气在向上移动时产生螺旋效应;(3) The flue gas enters the pretreatment bin from the angle between the inlet of the pretreatment bin and the inner wall of the pretreatment bin, so that the flue gas produces a spiral effect when moving upward;
(4)烟气中的NO与氧化剂反应生成NO2(4) NO in the flue gas reacts with the oxidant to form NO 2 ;
(5)定期通过采样口收集样品监测氧化剂的消耗量,根据烟气中的NO含量,向预处理仓仓体内补充氧化剂。(5) Periodically collect samples through the sampling port to monitor the consumption of oxidant, and add oxidant to the pre-treatment silo according to the NO content in the flue gas.
所述氧化剂为过氧化氢、氧化钼和氧化钨的混合物、氧化镁和氢氧化镁的混合物或三氧化二铁,其中,氧化钼、氧化钨、氧化镁、氢氧化镁和三氧化二铁固体颗粒的直径小于20nm,过氧化氢与水的体积比为1∶18~22,氧化钼和氧化钨的摩尔比为1∶1,氧化镁和氢氧化镁的摩尔比为1∶1,氧化钼与水的用量比大于等于10mol/L,氧化钨与水的用量比大于等于10mol/L,氧化镁与水的用量比大于等于10mol/L,氢氧化镁与水的用量比大于等于10mol/L,三氧化二铁与水的用量比大于等于20mol/L。The oxidizing agent is hydrogen peroxide, a mixture of molybdenum oxide and tungsten oxide, a mixture of magnesium oxide and magnesium hydroxide or ferric oxide, wherein molybdenum oxide, tungsten oxide, magnesium oxide, magnesium hydroxide and ferric oxide solids The diameter of the particles is less than 20 nm, the volume ratio of hydrogen peroxide to water is 1:18-22, the molar ratio of molybdenum oxide to tungsten oxide is 1:1, the molar ratio of magnesium oxide to magnesium hydroxide is 1:1, molybdenum oxide The ratio of use of water to water is 10 mol/L or more, the ratio of tungsten oxide to water is 10 mol/L or more, the ratio of magnesium oxide to water is 10 mol/L or more, and the ratio of magnesium hydroxide to water is 10 mol/L or more. The ratio of the amount of ferric oxide to water is 20 mol/L or more.
所述过氧化氢为直径小于50纳米的过氧化镁、过氧化钠或过氧化钙在水中反应后产生的。The hydrogen peroxide is produced by reacting magnesium peroxide, sodium peroxide or calcium peroxide having a diameter of less than 50 nanometers in water.
所述氧化剂为过氧化氢时,过氧化氢的消耗量通过每小时的样品收集被密切的监测,并且使用碘/高锰酸钾(I/KMnO4)滴定法观察过氧化物的消耗率。When the oxidizing agent is hydrogen peroxide, the consumption of hydrogen peroxide is closely monitored by sample collection per hour, and the consumption rate of peroxide is observed using an iodine/potassium permanganate (I/KMnO4) titration method.
脱硝的方法:Denitration method:
(1)在脱硝仓仓体加入氧化剂溶液,经过预处理的烟气通过进气口进入气液混合通道;(1) adding an oxidant solution to the denitration chamber body, and the pretreated flue gas enters the gas-liquid mixing passage through the air inlet;
(2)烟气中的NO2与氧化剂发生反应以产生HNO3(2) NO 2 in the flue gas reacts with the oxidant to produce HNO 3 ;
(3)定期通过收集样品监测氧化剂的消耗量,根据烟气中的NO含量,向脱硝仓仓体内补充氧化剂。(3) Regularly collect the sample to monitor the consumption of oxidant, and add the oxidant to the denitrification warehouse according to the NO content in the flue gas.
所述经过预处理的烟气中的一部分NO2分子会与水产生反应生成HNO3和NO;在预处理仓中没有被氧化的NO加上NO2分子会与水反应产生的NO将会与HNO3和H2O发生反应并产生中间体HNO2;该中间体再与H2O2进一步反应,生成最终产物:HNO3加H2O。A portion of the NO 2 molecules in the pretreated flue gas react with water to form HNO 3 and NO; in the pretreatment chamber, NO that is not oxidized plus NO 2 molecules will react with water to produce NO. HNO 3 reacts with H 2 O and produces intermediate HNO 2 ; this intermediate is further reacted with H 2 O 2 to form the final product: HNO 3 plus H 2 O.
所述氧化剂为过氧化氢、氧化钼和氧化钨的混合物、氧化镁和氢氧化镁的混合物或三氧化二铁,其中,氧化钼、氧化钨、氧化镁、氢氧化镁和三氧化二铁固体颗粒的直径小于20nm,过氧化氢与水的体积比为1∶18~22,氧化钼和氧化钨的摩尔比为1∶1,氧化镁和氢氧化镁的摩尔比为1∶1,氧化钼与水的用量比大于等于10mol/L,氧化钨与水的用量比大于等于10mol/L,氧化镁与水的用量比大于等于10mol/L,氢氧化镁与水的用量比大于等于10mol/L,三氧化二铁与水的用量比大于等于20mol/L。 The oxidizing agent is hydrogen peroxide, a mixture of molybdenum oxide and tungsten oxide, a mixture of magnesium oxide and magnesium hydroxide or ferric oxide, wherein molybdenum oxide, tungsten oxide, magnesium oxide, magnesium hydroxide and ferric oxide solids The diameter of the particles is less than 20 nm, the volume ratio of hydrogen peroxide to water is 1:18-22, the molar ratio of molybdenum oxide to tungsten oxide is 1:1, the molar ratio of magnesium oxide to magnesium hydroxide is 1:1, molybdenum oxide The ratio of use of water to water is 10 mol/L or more, the ratio of tungsten oxide to water is 10 mol/L or more, the ratio of magnesium oxide to water is 10 mol/L or more, and the ratio of magnesium hydroxide to water is 10 mol/L or more. The ratio of the amount of ferric oxide to water is 20 mol/L or more.
所述过氧化氢为直径小于50纳米的过氧化镁、过氧化钠或过氧化钙在水中反应后产生的。The hydrogen peroxide is produced by reacting magnesium peroxide, sodium peroxide or calcium peroxide having a diameter of less than 50 nanometers in water.
所述氧化剂为过氧化氢时,过氧化氢的消耗量通过每小时的样品收集被密切的监测,并且使用碘/高锰酸钾(I/KMnO4)滴定法观察过氧化物的消耗率。When the oxidizing agent is hydrogen peroxide, the consumption of hydrogen peroxide is closely monitored by sample collection per hour, and the consumption rate of peroxide is observed using an iodine/potassium permanganate (I/KMnO4) titration method.
本发明的工作原理:预处理仓仓内液体含有氧化剂,其作用为使NO氧化成NO2。我们选择的氧化剂为过氧化氢(H2O2)。选择使用H2O2的原因是H2O2在处于酸性的反应环境下,其行为相当于一个强氧化剂。它可与烟气中的NO立即发生反应。烟气在通风管道的速度超过6米/秒;以此种速度,烟气所携带的任何物质没有太多的时间去产生化学反应,除非该反应是放热的与自发的。此外、相对于其他强氧化剂,过氧化氢相对的比较便宜与安全,从而在此技术大规模的应用于工业时可以大大的降低了成本并且提高了安全防范系数。The working principle of the invention: the liquid in the pre-treatment silo contains an oxidant, which acts to oxidize NO to NO 2 . The oxidant we chose was hydrogen peroxide (H 2 O 2 ). Choosing H 2 O 2 reason is H 2 O 2 in the reaction in an acidic environment, which is equivalent to the behavior of a strong oxidizing agent. It reacts immediately with NO in the flue gas. The velocity of the flue gas in the ventilation duct exceeds 6 m/s; at this rate, any material carried by the flue gas does not have much time to generate a chemical reaction unless the reaction is exothermic and spontaneous. In addition, hydrogen peroxide is relatively cheaper and safer than other strong oxidants, so that when the technology is applied to the industry on a large scale, the cost can be greatly reduced and the safety factor can be improved.
如果过氧化物是处于气体状态,那么虽然气体反应具有较高的反应动力并通常发生非常快,但在达到平衡后其逆反应也可立即产生。由于过氧化物所产生的氧化物,NO2属于过渡态,它们不是非常稳定。如果没有有效的办法将NO2过渡态转化成其它最终产物,该中间体可马上转换回成反应物而因此减少了氧化剂的功效。我们已经通过将脱硝处理仓紧接在预处理仓的后面,成功和有效的解决了这个问题。If the peroxide is in a gaseous state, then although the gas reaction has a higher reaction kinetics and usually occurs very quickly, the reverse reaction can also occur immediately after equilibrium is reached. Due to the oxides produced by the peroxides, NO 2 is in a transition state and they are not very stable. If there is no effective way to convert the NO 2 transition state to other final products, the intermediate can be immediately converted back to the reactants thereby reducing the effectiveness of the oxidant. We have successfully and effectively solved this problem by placing the denitration chamber immediately behind the pretreatment chamber.
预处理仓能够进一步消除烟气内的颗粒物质(PM)。为了使化学反应在没有任何阻碍的情况下产生,仓内的溶液应无任何污染物。PM可导致溶液混浊,进而对预处理仓后的脱硝造成问题。并且进入大气层的PM,已成为最近的一个巨大问题。因此、预处理仓可于原位处理这个问题。我们在仓室的顶部和侧面放置了淋浴系统以确保烟气和溶液之间有充分长时间的接触。烟气将以一定角度进入仓室,造成烟气在向上移动时创建一个螺旋效应。淋浴系统与螺旋效应均将提升烟气停留在仓室内部的时间。淋浴的滴液均匀的连线;每滴具有2~3毫米的直径并每滴之间间隔6~10毫米。这样的设计是为了在不对排气系统产生任何反压的情况下确保废气与液体之间的最大接触。任何小于2毫米的滴液会很容易被排气力量带入脱硝仓。交叉污染会降低设备的效率,因此需要避免。The pretreatment chamber can further eliminate particulate matter (PM) in the flue gas. In order for the chemical reaction to occur without any hindrance, the solution in the chamber should be free of any contaminants. PM can cause turbidity of the solution, which in turn causes problems with denitrification after pretreatment. And PM entering the atmosphere has become a huge problem recently. Therefore, the pretreatment bin can handle this problem in situ. We placed a shower system on the top and side of the chamber to ensure adequate long-term contact between the flue gas and the solution. The flue gas will enter the chamber at an angle, creating a spiral effect when the smoke moves up. Both the shower system and the spiral effect will increase the amount of time the smoke stays inside the chamber. The shower drops are evenly connected; each drop has a diameter of 2 to 3 mm with a spacing of 6 to 10 mm between each drop. This design is to ensure maximum contact between the exhaust gas and the liquid without any back pressure on the exhaust system. Any drop less than 2 mm will be easily carried into the denitration tank by the exhaust force. Cross-contamination reduces the efficiency of the equipment and therefore needs to be avoided.
在脱硝仓内,转换NO2至硝酸(见图5):理论上,如果烟气中所有的NO分子在预处理仓内被完全转化为NO2(公式1),它应该在这个脱硝仓内与H2O2发生反应以产生HNO3(公式2)。然而,为了降低成本,只在脱硝仓放置了5% 的过氧化物(v/v)。因此,一部分NO2分子可能会与水产生反应形成HNO3和NO(公式3)。在预处理仓中没有被过氧化物氧化的NO加上从公式3中产生的NO将会与HNO3和H2O发生反应并产生中间体HNO2(公式4);该中间体再与H2O2进一步反应,生成最终产物:HNO3加H2O(公式5)。由于NO的低溶解度(亨利常数=28700大气压/摩尔)与转换NO至NO2然后至HNO3反应动力学的复杂性,脱硝仓的设计是以确保烟气与溶液之间的接触时间延至到最长为最主。In the denitration chamber, convert NO 2 to nitric acid (see Figure 5): In theory, if all NO molecules in the flue gas are completely converted to NO 2 in the pretreatment chamber (Formula 1), it should be in this denitration tank. Reacts with H 2 O 2 to produce HNO 3 (Formula 2). However, in order to reduce costs, only 5% peroxide (v/v) was placed in the denitration bin. Therefore, a part of NO 2 molecules may react with water to form HNO 3 and NO (Formula 3). NO not oxidized by peroxide in the pretreatment tank plus NO produced from Equation 3 will react with HNO 3 and H 2 O and produce intermediate HNO 2 (Formula 4); this intermediate is again with H 2 O 2 is further reacted to form the final product: HNO 3 plus H 2 O (Formula 5). Due to the low solubility of NO (Henry constant = 28700 atmospheres / mole) and the complexity of converting NO to NO 2 and then to HNO 3 reaction kinetics, the denitrification bin is designed to ensure that the contact time between the flue gas and the solution is extended to the most Long is the most important.
本发明的优越性:1、本发明有效的将氮氧化物变成了硝酸;因此,本发明回收的利益远超过设备本身的运行成本,使用者可获得更多的利润;2、本发明可以被纳入到燃煤电厂现有的系统用来提高其有效性,或完全取代原来的旧系统;3、本发明可适用在其它的工业市场,包括水泥厂、钢铁厂、市政府废物燃烧厂、医疗废物燃烧厂、氯气制造厂、纸浆和纸张生产厂等;4、本发明占地小、改造简易,而且制造与运行成本均少于目前RSC脱硝技术的50%左右。在严格遵循操作规程的前提下,本发明可保延续使用到15~20年无需进行工程改造,并且可与运行的燃煤锅炉同步进行维修养护即可。Advantages of the invention: 1. The invention effectively converts nitrogen oxides into nitric acid; therefore, the benefit of the invention is far more than the operating cost of the device itself, and the user can obtain more profits; 2. The invention can The existing systems incorporated into coal-fired power plants are used to improve their effectiveness or completely replace the old systems; 3. The invention can be applied to other industrial markets, including cement plants, steel plants, municipal waste combustion plants, Medical waste burning plant, chlorine gas manufacturing plant, pulp and paper production plant, etc.; 4. The invention has a small footprint and simple transformation, and the manufacturing and operating costs are less than about 50% of the current RSC denitration technology. Under the premise of strictly following the operating procedures, the invention can be used for 15 to 20 years without engineering modification, and can be repaired and maintained in synchronization with the operating coal-fired boiler.
本发明的技术效果:Technical effects of the present invention:
1、本发明用于净化汽车尾气的检测报告:1. The test report of the invention for purifying automobile exhaust gas:
Figure PCTCN2015000272-appb-000001
Figure PCTCN2015000272-appb-000001
                                               单位:毫克/立方米Unit: mg / cubic meter
Figure PCTCN2015000272-appb-000002
Figure PCTCN2015000272-appb-000002
2、本发明用于净化锅炉废气的试验报告: 2. Test report of the invention for purifying boiler exhaust gas:
Figure PCTCN2015000272-appb-000003
Figure PCTCN2015000272-appb-000003
                                               单位:毫克/立方米Unit: mg / cubic meter
Figure PCTCN2015000272-appb-000004
Figure PCTCN2015000272-appb-000004
3、本发明用于净化锅炉废气的试验报告: 3. Test report of the invention for purifying boiler exhaust gas:
Figure PCTCN2015000272-appb-000005
Figure PCTCN2015000272-appb-000005
                                            单位:毫克/立方米Unit: mg / cubic meter
Figure PCTCN2015000272-appb-000006
Figure PCTCN2015000272-appb-000006
4、本发明用于消除氮氧化物的技术效果:4. The technical effect of the invention for eliminating nitrogen oxides:
Figure PCTCN2015000272-appb-000007
Figure PCTCN2015000272-appb-000007
(四)附图说明:(4) Description of the drawings:
图1为本发明所涉一种纳米烟气脱硝系统中有两种喷淋装置的预处理仓的结构示意图。1 is a schematic view showing the structure of a pretreatment chamber of two kinds of sprinklers in a nano-flue gas denitration system according to the present invention.
图2为本发明所涉一种纳米烟气脱硝系统中有顶部的加压喷淋装置的结构示意图。2 is a schematic view showing the structure of a top pressure spray device in a nano-flue gas denitration system according to the present invention.
图3为本发明所涉一种纳米烟气脱硝系统中有中型气液混合通道和小型气液混合通道的脱硝仓的结构示意图。3 is a schematic structural view of a denitration chamber having a medium-sized gas-liquid mixing channel and a small gas-liquid mixing channel in a nano-flue gas denitration system according to the present invention.
图4为本发明所涉一种纳米烟气脱硝系统中有大型气液混合通道的脱硝仓的结构示意图。4 is a schematic structural view of a denitration tank having a large gas-liquid mixing passage in a nano-flue gas denitration system according to the present invention.
图5为本发明所涉一种消除烟气中氮氧化物的方法中将氮氧化物转换至硝酸的反应式。 Figure 5 is a reaction diagram for converting nitrogen oxides to nitric acid in a method for eliminating nitrogen oxides in flue gas according to the present invention.
其中,1-1为检修盖,1-2为预处理仓喷淋系统,1-3为漏斗形收集板,1-4为预处理仓进气口,1-5为采样口,1-6为预处理仓抽水泵,1-7为储液器,1-8为预处理仓出液口,1-9为预处理仓液位器,1-10为预处理仓进液口,1-11为检修门,1-12为预处理仓出气口,1-13为预处理仓仓体,2-1为脱硝仓出气口,2-2为脱硝仓喷淋系统,2-3为脱硝仓进气口,2-4为脱硝仓进液口,2-5为气液混合通道,2-6为脱硝仓液位器,2-7为脱硝仓出液口,2-8为脱硝仓抽水泵,2-9为检修盖,2-10为脱硝仓仓体。Among them, 1-1 is the inspection cover, 1-2 is the pretreatment chamber sprinkler system, 1-3 is the funnel-shaped collecting plate, 1-4 is the pre-treatment tank inlet, 1-5 is the sampling port, 1-6 For the pre-treatment tank pump, 1-7 is the accumulator, 1-8 is the pre-treatment tank outlet, 1-9 is the pre-treatment tank level, 1-10 is the pre-treatment tank inlet, 1- 11 is the inspection door, 1-12 is the pre-treatment tank outlet, 1-13 is the pre-treatment tank body, 2-1 is the denitration tank outlet, 2-2 is the denitration tank sprinkler system, 2-3 is the denitration tank Air inlet, 2-4 is the denitration tank inlet, 2-5 is the gas-liquid mixing channel, 2-6 is the denitration tank level, 2-7 is the denitration tank outlet, 2-8 is the denitration tank The water pump, 2-9 is the inspection cover, and 2-10 is the denitration bin body.
(五)具体实施方式:(5) Specific implementation methods:
实施例1:一种消除烟气中氮氧化物的方法,其特征在于它包括以下步骤:Embodiment 1: A method for eliminating nitrogen oxides in a flue gas, characterized in that it comprises the following steps:
(1)含氮氧化物的烟气在预处理容器中进行预处理,预处理过程除去烟气中的直径大于10微米的固体颗粒,并将NO氧化为NO2(1) The nitrogen oxide-containing flue gas is pretreated in a pretreatment vessel, and the pretreatment process removes solid particles having a diameter larger than 10 μm in the flue gas and oxidizes NO to NO 2 :
预处理容器中加入含有氧化剂且PH值小于等于3的溶液;Adding a solution containing an oxidizing agent and having a pH of 3 or less to the pretreatment vessel;
将烟气通入预处理容器中,与液体充分接触,使直径大于10微米的固体颗粒留在溶液中,NO氧化为NO2The flue gas is introduced into the pretreatment vessel, and is sufficiently contacted with the liquid to leave solid particles having a diameter larger than 10 μm in the solution, and NO is oxidized to NO 2 ;
将含有固体颗粒的溶液导出预处理容器;Exporting the solution containing the solid particles to the pretreatment vessel;
(2)经预处理的烟气进入脱硝容器中,氮氧化物与氧化剂反应生成硝酸:(2) The pretreated flue gas enters the denitration vessel, and the nitrogen oxide reacts with the oxidant to form nitric acid:
脱硝容器中加入含有氧化剂且PH值小于等于3的溶液;Adding a solution containing an oxidizing agent and having a pH of 3 or less to the denitration vessel;
将经过预处理的烟气进入脱硝容器中,与氧化剂充分接触反应,生成硝酸;The pretreated flue gas is introduced into the denitration vessel and fully reacted with the oxidant to form nitric acid;
(3)净化后的气体排出脱硝容器。(3) The purified gas is discharged to the denitration vessel.
所述预处理容器和脱硝容器中首先使用硝酸调整pH值至3以下,然后加入氧化剂。The pretreatment vessel and the denitration vessel are first adjusted to a pH of 3 or less using nitric acid, and then an oxidizing agent is added.
所述预处理容器和脱硝容器中氧化剂均为过氧化氢,过氧化氢与水的体积比为1∶20。The oxidant in the pretreatment vessel and the denitration vessel is hydrogen peroxide, and the volume ratio of hydrogen peroxide to water is 1:20.
所述预处理容器中液体通过喷淋装置喷出以增加烟气与液体接触的面积和时间。The liquid in the pretreatment vessel is ejected through a shower device to increase the area and time of contact of the flue gas with the liquid.
所述脱硝容器中气体直接通入液体和液体通过喷淋装置喷出两种方式同时使用以增加烟气与液体接触的面积和时间。The gas in the denitration vessel is directly introduced into the liquid and the liquid is sprayed through the shower device in two ways to simultaneously increase the area and time of contact of the flue gas with the liquid.
所述步骤(1)中通过出液口每小时监测氧化剂的浓度,并根据需要补充氧化剂使溶液中氧化剂浓度稳定;所述过氧化氢的消耗量通过定期收集样品被 密切的监测,并且使用碘/高锰酸钾(I/KMnO4)滴定法观察过氧化氢的消耗率。In the step (1), the concentration of the oxidant is monitored every hour through the liquid outlet, and the oxidant concentration in the solution is stabilized by supplementing the oxidant as needed; the consumption of the hydrogen peroxide is collected by periodically collecting samples. Close monitoring was carried out and the consumption rate of hydrogen peroxide was observed using an iodine/potassium permanganate (I/KMnO4) titration method.
所述步骤(1)中烟气进入预处理容器时从容器下部进入;方向水平并与容器壁呈45度角,使烟气在向上移动时产生螺旋效应,以增加与液体接触的时间。In the step (1), the flue gas enters the pretreatment vessel and enters from the lower portion of the vessel; the direction is horizontal and at an angle of 45 degrees to the vessel wall, so that the flue gas generates a spiral effect when moving upward to increase the time of contact with the liquid.
所述步骤(1)中流出预处理容器的液体在除去大于10微米颗粒物后,由水泵通过管道输送到预处理容器的喷淋装置。The liquid flowing out of the pretreatment vessel in the step (1) is transported by a water pump to the spray device of the pretreatment vessel after removing the particulate matter larger than 10 micrometers.
所述步骤(2)中将反应后溶液导出,并每小时监测导出溶液中氧化剂的浓度,根据监测的情况,添加新的含有氧化剂的溶液使容器中溶液成分保持稳定;所述过氧化氢的消耗量通过定期收集样品被密切的监测,并且使用碘/高锰酸钾(I/KMnO4)滴定法观察过氧化氢的消耗率。In the step (2), the solution after the reaction is taken out, and the concentration of the oxidant in the derivatized solution is monitored every hour. According to the monitoring situation, a new solution containing the oxidizing agent is added to keep the solution component in the container stable; the hydrogen peroxide is The consumption was closely monitored by collecting samples periodically, and the consumption rate of hydrogen peroxide was observed using an iodine/potassium permanganate (I/KMnO4) titration method.
所述步骤(2)中的溶液由水泵通过管道输送到脱硝容器的喷淋装置。The solution in the step (2) is transported by a water pump through a pipe to a shower device of the denitration vessel.
一种纳米烟气脱硝系统(见图1、图3),其特征在于它由预处理仓和脱硝仓构成;所述预处理仓的输出端与脱硝仓的输入端连接;A nano-flue gas denitration system (see FIG. 1 and FIG. 3), characterized in that it is composed of a pretreatment chamber and a denitration chamber; an output end of the pretreatment chamber is connected to an input end of the denitration chamber;
所述预处理仓包括预处理仓仓体1-13、预处理仓喷淋系统1-2、预处理仓进气口1-4、预处理仓抽水泵1-6、储液器1-7、预处理仓出液口1-8、预处理仓进液口1-10和预处理仓出气口1-12;所述预处理仓仓体1-13的底部是储液器1-7,预处理仓出液口1-8设置在储液器1-7处,所述预处理仓进气口1-4、预处理仓进液口1-10和预处理仓出气口1-12设置在储液器7上方的预处理仓仓体1-13上,预处理仓出气口1-12在预处理仓进气口1-4的上方,所述预处理仓喷淋系统1-2设置在预处理仓仓体1-13内,所述预处理仓抽水泵1-6通过管道连接储液器1-7的输出端和预处理仓喷淋系统1-2的输入端;The pretreatment bin includes a pretreatment bin body 1-13, a pretreatment bin sprinkler system 1-2, a pretreatment bin air inlet 1-4, a pretreatment bin pump 1-6, and a reservoir 1-7 , pre-treatment tank outlet port 1-8, pre-treatment tank inlet port 1-10 and pre-treatment tank outlet port 1-12; the bottom of the pre-treatment bin body 1-13 is the reservoir 1-7, The pre-treatment tank outlet ports 1-8 are disposed at the accumulator 1-7, the pre-treatment tank inlet ports 1-4, the pre-treatment tank inlet ports 1-10, and the pre-treatment tank outlet ports 1-12 are set. On the pretreatment bin body 1-13 above the accumulator 7, the pretreatment bin outlets 1-12 are above the pretreatment bin inlets 1-4, and the pretreatment bin sprinkler system 1-2 is set In the pretreatment bin body 1-13, the pretreatment bin pump 1-6 is connected to the output end of the accumulator 1-7 and the input end of the pretreatment bin sprinkler system 1-2 through a pipe;
所述脱硝仓包括脱硝仓仓体2-10、脱硝仓出气口2-1、脱硝仓喷淋系统2-2、脱硝仓进气口2-3、脱硝仓进液口2-4、气液混合通道2-5、脱硝仓出液口2-7和脱硝仓抽水泵2-8;所述脱硝仓进气口2-3和脱硝仓出气口2-1设置在脱硝仓仓体2-10的上部;所述脱硝仓进液口2-4设置在脱硝仓仓体2-10的中部;所述脱硝仓出液口2-7设置在脱硝仓仓体2-10的底部;所述气液混合通道2-5、脱硝仓喷淋系统2-2位于脱硝仓仓体2-10内;气液混合通道2-5的输入端连接脱硝仓进气口2-3,输出端置于脱硝仓仓体2-10内的液体内;所述脱硝仓抽水泵2-8通过管道连接脱硝仓仓体2-10底部的输出端和脱硝仓喷淋系统2-2的输入端。 The denitration bin comprises a denitration bin body 2-10, a denitration bin outlet 2-1, a denitration bin sprinkler system 2-2, a denitrification bin inlet 2-3, a denitration bin inlet 2-4, a gas-liquid Mixing channel 2-5, denitration tank outlet port 2-7 and denitrification bin pump 2-8; said denitrification bin inlet port 2-3 and denitrification bin outlet port 2-1 are set in denitrification bin body 2-10 Upper portion; the denitration tank inlet port 2-4 is disposed in the middle of the denitration bin body 2-10; the denitration bin outlet port 2-7 is disposed at the bottom of the denitration bin body 2-10; The liquid mixing channel 2-5 and the denitration chamber spraying system 2-2 are located in the denitration bin body 2-10; the input end of the gas-liquid mixing channel 2-5 is connected to the denitration bin inlet 2-3, and the output end is placed in the denitration The liquid in the warehouse body 2-10; the denitration tank pump 2-8 is connected by piping to the output end of the denitration bin body 2-10 and the input end of the denitration tank sprinkler system 2-2.
所述预处理仓仓体1-13顶部设置检修盖1-1,仓体1-13的侧壁上设置检修门1-11,储液器1-7顶部设置漏斗形收集板1-3,储液器1-7的侧壁上设置预处理仓液位器1-9和采样口1-5。(见图1)An access cover 1-1 is disposed on the top of the pre-treatment bin body 1-13, an access door 1-11 is disposed on the sidewall of the cartridge body 1-13, and a funnel-shaped collecting plate 1-3 is disposed on the top of the accumulator 1-7. Pretreatment tank levelers 1-9 and sampling ports 1-5 are provided on the side walls of the accumulator 1-7. (see picture 1)
所述预处理仓喷淋系统1-2为设置在预处理仓仓体1-13内顶部的加压喷淋装置1-2-1和设置在预处理仓仓体1-13内壁上的喷雾式喷淋装置1-2-2。(见图1)The pretreatment chamber sprinkler system 1-2 is a pressure sprinkler device 1-2-1 disposed at the top of the pretreatment bin body 1-13 and a spray disposed on the inner wall of the pretreatment bin body 1-13 Type sprinkler device 1-2-2. (see picture 1)
所述加压喷淋装置1-2-1的喷淋液滴为均匀的连线;每滴液滴的直径为2~3毫米,每滴之间间隔8毫米。The spray droplets of the pressurized shower device 1-2-1 are uniform connections; the diameter of each drop is 2 to 3 mm, and the interval between each drop is 8 mm.
所述预处理仓仓体1-13由不锈钢金属板制成。The pretreatment bin body 1-13 is made of a stainless steel metal plate.
所述预处理仓抽水泵1-6为耐酸水泵。The pretreatment bin pump 1-6 is an acid resistant water pump.
所述脱硝仓仓体2-10的侧壁上设置脱硝仓液位器2-6,脱硝仓仓体2-10顶部设置检修盖2-9。(见图3)A denitration tank level device 2-6 is disposed on the side wall of the denitration bin body 2-10, and an access cover 2-9 is disposed at the top of the denitration bin body 2-10. (See Figure 3)
所述气液混合通道2-5包括3个中型气液混合通道和3小型气液混合通道。(见图3)The gas-liquid mixing channel 2-5 includes three medium-sized gas-liquid mixing channels and three small gas-liquid mixing channels. (See Figure 3)
所述脱硝仓仓体2-10由不锈钢金属板制成。The denitration bin body 2-10 is made of a stainless steel metal plate.
一种上述纳米烟气脱硝系统的工作方法,其特征在于它包括以下步骤:A working method of the above nano-flue gas denitration system, characterized in that it comprises the following steps:
预处理的方法:Pretreatment method:
(1)向预处理仓仓体1-13内注水,使用硝酸调整pH值至3以下,然后加入氧化剂;(1) injecting water into the pretreatment bin body 1-13, using nitric acid to adjust the pH to below 3, and then adding an oxidizing agent;
(2)开启预处理仓抽水泵1-6,预处理仓喷淋系统1-2开始工作;(2) The pretreatment bin pump 1-6 is opened, and the pretreatment bin sprinkler system 1-2 starts to work;
(3)烟气从预处理仓进气口1-4与预处理仓仓体1-13内壁夹角四十至五十度的方向进入预处理仓仓体1-13内,使烟气在向上移动时产生螺旋效应;(3) The flue gas enters the pre-treatment silo body 1-13 from the direction of the pre-chamber air inlet 1-4 and the inner wall of the pre-treatment silo body 1-13 into the pre-treatment silo body 1-13, so that the flue gas is in a spiral effect when moving up;
(4)烟气中的NO与氧化剂反应生成NO2(4) NO in the flue gas reacts with the oxidant to form NO 2 ;
(5)定期通过采样口收集样品监测氧化剂的消耗量,根据烟气中的NO含量,向预处理仓仓体1-13内补充氧化剂。(5) Periodically collect samples through the sampling port to monitor the consumption of oxidant, and add oxidant to the pre-treatment silo body 1-13 according to the NO content in the flue gas.
所述预处理容器和脱硝容器中氧化剂均为过氧化氢,过氧化氢与水的体积比为1∶20。The oxidant in the pretreatment vessel and the denitration vessel is hydrogen peroxide, and the volume ratio of hydrogen peroxide to water is 1:20.
所述过氧化氢为直径小于50纳米的过氧化镁、过氧化钠或过氧化钙在水中反应后产生的。The hydrogen peroxide is produced by reacting magnesium peroxide, sodium peroxide or calcium peroxide having a diameter of less than 50 nanometers in water.
所述氧化剂为过氧化氢时,过氧化氢的消耗量通过每小时的样品收集被密切的监测,并且使用碘/高锰酸钾(I/KMnO4)滴定法观察过氧化物的消耗率。 When the oxidizing agent is hydrogen peroxide, the consumption of hydrogen peroxide is closely monitored by sample collection per hour, and the consumption rate of peroxide is observed using an iodine/potassium permanganate (I/KMnO4) titration method.
脱硝的方法:Denitration method:
(1)在脱硝仓仓体2-10加入氧化剂溶液,经过预处理的烟气通过进气口2-3进入气液混合通道2-5;(1) adding an oxidizing agent solution to the denitration bin body 2-10, and the pretreated flue gas enters the gas-liquid mixing channel 2-5 through the inlet port 2-3;
(2)烟气中的NO2与氧化剂发生反应以产生HNO3(2) NO 2 in the flue gas reacts with the oxidant to produce HNO 3 ;
(3)定期通过收集样品监测氧化剂的消耗量,根据烟气中的NO含量,向脱硝仓仓体2-10内补充氧化剂。(3) Regularly collect the sample to monitor the consumption of the oxidant, and add the oxidant to the denitrification bin body 2-10 according to the NO content in the flue gas.
所述经过预处理的烟气中的一部分NO2分子会与水产生反应生成HNO3和NO;在预处理仓中没有被氧化的NO加上NO2分子会与水反应产生的NO将会与HNO3和H2O发生反应并产生中间体HNO2;该中间体再与H2O2进一步反应,生成最终产物:HNO3加H2O。A portion of the NO 2 molecules in the pretreated flue gas react with water to form HNO 3 and NO; in the pretreatment chamber, NO that is not oxidized plus NO 2 molecules will react with water to produce NO. HNO 3 reacts with H 2 O and produces intermediate HNO 2 ; this intermediate is further reacted with H 2 O 2 to form the final product: HNO 3 plus H 2 O.
所述预处理容器和脱硝容器中氧化剂均为过氧化氢,过氧化氢与水的体积比为1∶20。The oxidant in the pretreatment vessel and the denitration vessel is hydrogen peroxide, and the volume ratio of hydrogen peroxide to water is 1:20.
所述过氧化氢为直径小于50纳米的过氧化镁、过氧化钠或过氧化钙在水中反应后产生的。The hydrogen peroxide is produced by reacting magnesium peroxide, sodium peroxide or calcium peroxide having a diameter of less than 50 nanometers in water.
所述氧化剂为过氧化氢时,过氧化氢的消耗量通过每小时的样品收集被密切的监测,并且使用碘/高锰酸钾(I/KMnO4)滴定法观察过氧化物的消耗率。When the oxidizing agent is hydrogen peroxide, the consumption of hydrogen peroxide is closely monitored by sample collection per hour, and the consumption rate of peroxide is observed using an iodine/potassium permanganate (I/KMnO4) titration method.
以一个每日燃烧约30吨煤的15吨燃煤锅炉为例,预处理仓预计的直径和高度分别为2.7米和3米。脱硝仓预计的直径和高度分别为2.7米与2.25米。脱硝仓内装有5725升的水,817升35%的H2O2(密度1.135克/毫升,27K摩尔),和855升70%的硝酸(密度1.42克/毫升,13.5K摩尔)。过氧化氢(H2O2)的消耗量通过每小时的样品收集被密切的监测,并且使用碘/高锰酸钾(I/KMnO4)滴定法观察过氧化物的消耗率。根据烟气中的NO含量,计量泵将从贮液罐中补充过氧化物至所述仓。本发明具备从烟气中去除90%NOx的能力。烟气中的NOx浓度在50ppm~120ppm之间波动,具体量取决于现场锅炉的温度。通常如果锅炉燃烧温度超过900摄氏度,烟气NOx的浓度很容易的会超过200ppm。Taking a 15 ton coal-fired boiler that burns about 30 tons of coal per day as an example, the expected diameter and height of the pre-treatment bin are 2.7 meters and 3 meters, respectively. The denitration bin is expected to have a diameter and height of 2.7 meters and 2.25 meters, respectively. The denitration chamber contained 5725 liters of water, 817 liters of 35% H 2 O 2 (density 1.135 g/ml, 27 K moles), and 855 liters of 70% nitric acid (density 1.42 g/ml, 13.5 K moles). The consumption of hydrogen peroxide (H 2 O 2 ) was closely monitored by hourly sample collection, and the consumption rate of peroxide was observed using an iodine/potassium permanganate (I/KMnO 4 ) titration method. Based on the NO content in the flue gas, the metering pump will replenish the peroxide from the reservoir to the bin. The present invention is capable of removing 90% of NOx from flue gas. The NOx concentration in the flue gas fluctuates between 50 ppm and 120 ppm depending on the temperature of the on-site boiler. Usually, if the combustion temperature of the boiler exceeds 900 degrees Celsius, the concentration of NOx in the flue gas easily exceeds 200 ppm.
实施例2:一种消除烟气中氮氧化物的方法,其特征在于它包括以下步骤:Embodiment 2: A method for eliminating nitrogen oxides in flue gas, characterized in that it comprises the following steps:
(1)含氮氧化物的烟气在预处理容器中进行预处理,预处理过程除去烟气中的直径大于10微米的固体颗粒,并将NO氧化为NO2(1) The nitrogen oxide-containing flue gas is pretreated in a pretreatment vessel, and the pretreatment process removes solid particles having a diameter larger than 10 μm in the flue gas and oxidizes NO to NO 2 :
预处理容器中加入含有氧化剂且PH值小于等于3的溶液; Adding a solution containing an oxidizing agent and having a pH of 3 or less to the pretreatment vessel;
将烟气通入预处理容器中,与液体充分接触,使直径大于10微米的固体颗粒留在溶液中,NO氧化为NO2The flue gas is introduced into the pretreatment vessel, and is sufficiently contacted with the liquid to leave solid particles having a diameter larger than 10 μm in the solution, and NO is oxidized to NO 2 ;
将含有固体颗粒的溶液导出预处理容器;Exporting the solution containing the solid particles to the pretreatment vessel;
(2)经预处理的烟气进入脱硝容器中,氮氧化物与氧化剂反应生成硝酸:(2) The pretreated flue gas enters the denitration vessel, and the nitrogen oxide reacts with the oxidant to form nitric acid:
脱硝容器中加入含有氧化剂且PH值小于等于3的溶液;Adding a solution containing an oxidizing agent and having a pH of 3 or less to the denitration vessel;
将经过预处理的烟气进入脱硝容器中,与氧化剂充分接触反应,生成硝酸;The pretreated flue gas is introduced into the denitration vessel and fully reacted with the oxidant to form nitric acid;
(3)净化后的气体排出脱硝容器。(3) The purified gas is discharged to the denitration vessel.
所述预处理容器和脱硝容器中首先使用硝酸调整pH值至3以下,然后加入氧化剂。The pretreatment vessel and the denitration vessel are first adjusted to a pH of 3 or less using nitric acid, and then an oxidizing agent is added.
所述预处理容器中氧化剂为过氧化氢,过氧化氢与水的体积比为1∶18。The oxidant in the pretreatment vessel is hydrogen peroxide, and the volume ratio of hydrogen peroxide to water is 1:18.
所述脱硝容器中的氧化剂为氧化镁和氢氧化镁的混合物,氧化镁、氢氧化镁固体颗粒的直径小于20nm,氧化镁和氢氧化镁的摩尔比为1∶1,氧化镁与水的用量比等于10mol/L,氢氧化镁与水的用量比等于10mol/L。The oxidizing agent in the denitration vessel is a mixture of magnesium oxide and magnesium hydroxide. The diameter of the magnesium oxide and magnesium hydroxide solid particles is less than 20 nm, the molar ratio of magnesium oxide to magnesium hydroxide is 1:1, and the amount of magnesium oxide and water is used. When the ratio is 10 mol/L, the ratio of magnesium hydroxide to water is equal to 10 mol/L.
所述过氧化氢为直径小于50纳米的过氧化镁、过氧化钠或过氧化钙在水中反应后产生的。The hydrogen peroxide is produced by reacting magnesium peroxide, sodium peroxide or calcium peroxide having a diameter of less than 50 nanometers in water.
所述预处理容器中液体通过喷淋装置喷出以增加烟气与液体接触的面积和时间。The liquid in the pretreatment vessel is ejected through a shower device to increase the area and time of contact of the flue gas with the liquid.
所述脱硝容器中气体直接通入液体,和液体通过喷淋装置喷出两种方式同时使用以增加烟气与液体接触的面积和时间。The gas in the denitration vessel is directly introduced into the liquid, and the liquid is sprayed out through the shower device in two ways to increase the area and time of contact of the flue gas with the liquid.
所述步骤(1)通过出液口每8小时监测氧化剂的浓度,并根据需要补充氧化剂使溶液中氧化剂浓度稳定;所述过氧化氢的消耗量通过定期收集样品被密切的监测,并且使用碘/高锰酸钾(I/KMnO4)滴定法观察过氧化氢的消耗率。The step (1) monitors the concentration of the oxidant every 8 hours through the liquid outlet, and supplements the oxidant to stabilize the concentration of the oxidant in the solution as needed; the consumption of the hydrogen peroxide is closely monitored by periodically collecting samples, and iodine is used. / Potassium permanganate (I/KMnO4) titration method to observe the consumption rate of hydrogen peroxide.
所述步骤(1)中烟气进入预处理容器时从容器下部进入;方向水平并与容器壁呈45度角,使烟气在向上移动时产生螺旋效应,以增加与液体接触的时间。In the step (1), the flue gas enters the pretreatment vessel and enters from the lower portion of the vessel; the direction is horizontal and at an angle of 45 degrees to the vessel wall, so that the flue gas generates a spiral effect when moving upward to increase the time of contact with the liquid.
所述步骤(1)中流出预处理容器的液体在除去大于10微米颗粒物后,由水泵通过管道输送到预处理容器的喷淋装置。The liquid flowing out of the pretreatment vessel in the step (1) is transported by a water pump to the spray device of the pretreatment vessel after removing the particulate matter larger than 10 micrometers.
所述步骤(2)中的溶液由水泵通过管道输送到脱硝容器的喷淋装置。 The solution in the step (2) is transported by a water pump through a pipe to a shower device of the denitration vessel.
一种纳米烟气脱硝系统(见图2、图4),其特征在于它由预处理仓和脱硝仓构成;所述预处理仓的输出端与脱硝仓的输入端连接;A nano-flue gas denitration system (see Fig. 2, Fig. 4), characterized in that it is composed of a pretreatment chamber and a denitration chamber; an output end of the pretreatment chamber is connected to an input end of the denitration chamber;
所述预处理仓包括预处理仓仓体1-13、预处理仓喷淋系统1-2、预处理仓进气口1-4、预处理仓抽水泵1-6、储液器1-7、预处理仓出液口1-8、预处理仓进液口1-10和预处理仓出气口1-12;所述预处理仓仓体1-13的底部是储液器1-7,预处理仓出液口1-8设置在储液器1-7处,所述预处理仓进气口1-4、预处理仓进液口1-10和预处理仓出气口1-12设置在储液器7上方的预处理仓仓体1-13上,预处理仓出气口1-12在预处理仓进气口1-4的上方,所述预处理仓喷淋系统1-2设置在预处理仓仓体1-13内,所述预处理仓抽水泵1-6通过管道连接储液器1-7的输出端和预处理仓喷淋系统1-2的输入端;The pretreatment bin includes a pretreatment bin body 1-13, a pretreatment bin sprinkler system 1-2, a pretreatment bin air inlet 1-4, a pretreatment bin pump 1-6, and a reservoir 1-7 , pre-treatment tank outlet port 1-8, pre-treatment tank inlet port 1-10 and pre-treatment tank outlet port 1-12; the bottom of the pre-treatment bin body 1-13 is the reservoir 1-7, The pre-treatment tank outlet ports 1-8 are disposed at the accumulator 1-7, the pre-treatment tank inlet ports 1-4, the pre-treatment tank inlet ports 1-10, and the pre-treatment tank outlet ports 1-12 are set. On the pretreatment bin body 1-13 above the accumulator 7, the pretreatment bin outlets 1-12 are above the pretreatment bin inlets 1-4, and the pretreatment bin sprinkler system 1-2 is set In the pretreatment bin body 1-13, the pretreatment bin pump 1-6 is connected to the output end of the accumulator 1-7 and the input end of the pretreatment bin sprinkler system 1-2 through a pipe;
所述脱硝仓包括脱硝仓仓体2-10、脱硝仓出气口2-1、脱硝仓喷淋系统2-2、脱硝仓进气口2-3、脱硝仓进液口2-4、气液混合通道2-5、脱硝仓出液口2-7和脱硝仓抽水泵2-8;所述脱硝仓进气口2-3和脱硝仓出气口2-1设置在脱硝仓仓体2-10的上部;所述脱硝仓进液口2-4设置在脱硝仓仓体2-10的中部;所述脱硝仓出液口2-7设置在脱硝仓仓体2-10的底部;所述气液混合通道2-5、脱硝仓喷淋系统2-2位于脱硝仓仓体2-10内;气液混合通道2-5的输入端连接脱硝仓进气口2-3,输出端置于脱硝仓仓体2-10内的液体内;所述脱硝仓抽水泵2-8通过管道连接脱硝仓仓体2-10底部的输出端和脱硝仓喷淋系统2-2的输入端。The denitration bin comprises a denitration bin body 2-10, a denitration bin outlet 2-1, a denitration bin sprinkler system 2-2, a denitrification bin inlet 2-3, a denitration bin inlet 2-4, a gas-liquid Mixing channel 2-5, denitration tank outlet port 2-7 and denitrification bin pump 2-8; said denitrification bin inlet port 2-3 and denitrification bin outlet port 2-1 are set in denitrification bin body 2-10 Upper portion; the denitration tank inlet port 2-4 is disposed in the middle of the denitration bin body 2-10; the denitration bin outlet port 2-7 is disposed at the bottom of the denitration bin body 2-10; The liquid mixing channel 2-5 and the denitration chamber spraying system 2-2 are located in the denitration bin body 2-10; the input end of the gas-liquid mixing channel 2-5 is connected to the denitration bin inlet 2-3, and the output end is placed in the denitration The liquid in the warehouse body 2-10; the denitration tank pump 2-8 is connected by piping to the output end of the denitration bin body 2-10 and the input end of the denitration tank sprinkler system 2-2.
所述预处理仓仓体1-13顶部设置检修盖1-1,仓体1-13的侧壁上设置检修门1-11,储液器1-7顶部设置漏斗形收集板1-3,储液器1-7的侧壁上设置预处理仓液位器1-9和采样口1-5。(见图2)An access cover 1-1 is disposed on the top of the pre-treatment bin body 1-13, an access door 1-11 is disposed on the sidewall of the cartridge body 1-13, and a funnel-shaped collecting plate 1-3 is disposed on the top of the accumulator 1-7. Pretreatment tank levelers 1-9 and sampling ports 1-5 are provided on the side walls of the accumulator 1-7. (See Figure 2)
所述预处理仓喷淋系统1-2为设置在预处理仓仓体1-13内顶部的加压喷淋装置1-2-1。(见图2)The pretreatment chamber sprinkler system 1-2 is a pressurized sprinkler device 1-2-1 disposed at the top of the pretreatment bin body 1-13. (See Figure 2)
所述加压喷淋装置1-2-1的喷淋液滴为均匀的连线;每滴液滴的直径为2~3毫米,每滴之间间隔10毫米。The spray droplets of the pressurized shower device 1-2-1 are uniform connections; each droplet has a diameter of 2 to 3 mm, and each droplet is spaced 10 mm apart.
所述预处理仓仓体1-13由不锈钢金属板制成。The pretreatment bin body 1-13 is made of a stainless steel metal plate.
所述预处理仓抽水泵1-6为耐酸水泵。The pretreatment bin pump 1-6 is an acid resistant water pump.
所述脱硝仓仓体2-10的侧壁上设置脱硝仓液位器2-6,脱硝仓仓体2-10顶部设置检修盖2-9。(见图4)A denitration tank level device 2-6 is disposed on the side wall of the denitration bin body 2-10, and an access cover 2-9 is disposed at the top of the denitration bin body 2-10. (See Figure 4)
所述气液混合通道2-5包括包括5个大型混合通道。(见图4)The gas-liquid mixing channel 2-5 includes five large mixing channels. (See Figure 4)
所述脱硝仓仓体2-10由不锈钢金属板制成。 The denitration bin body 2-10 is made of a stainless steel metal plate.
一种上述纳米烟气脱硝系统的工作方法,其特征在于它包括以下步骤:A working method of the above nano-flue gas denitration system, characterized in that it comprises the following steps:
预处理的方法:Pretreatment method:
(1)向预处理仓仓体1-13内注水,使用硝酸调整pH值至3以下,然后加入氧化剂;(1) injecting water into the pretreatment bin body 1-13, using nitric acid to adjust the pH to below 3, and then adding an oxidizing agent;
(2)开启预处理仓抽水泵1-6,预处理仓喷淋系统1-2开始工作;(2) The pretreatment bin pump 1-6 is opened, and the pretreatment bin sprinkler system 1-2 starts to work;
(3)烟气从预处理仓进气口1-4与预处理仓仓体1-13内壁夹角四十至五十度的方向进入预处理仓仓体1-13内,使烟气在向上移动时产生螺旋效应;(3) The flue gas enters the pre-treatment silo body 1-13 from the direction of the pre-chamber air inlet 1-4 and the inner wall of the pre-treatment silo body 1-13 into the pre-treatment silo body 1-13, so that the flue gas is in a spiral effect when moving up;
(4)烟气中的NO与氧化剂反应生成NO2(4) NO in the flue gas reacts with the oxidant to form NO 2 ;
(5)定期通过采样口收集样品监测氧化剂的消耗量,根据烟气中的NO含量,向预处理仓仓体1-13内补充氧化剂。(5) Periodically collect samples through the sampling port to monitor the consumption of oxidant, and add oxidant to the pre-treatment silo body 1-13 according to the NO content in the flue gas.
所述预处理容器中氧化剂为过氧化氢,过氧化氢与水的体积比为1∶18。The oxidant in the pretreatment vessel is hydrogen peroxide, and the volume ratio of hydrogen peroxide to water is 1:18.
所述过氧化氢为直径小于50纳米的过氧化镁、过氧化钠或过氧化钙在水中反应后产生的。The hydrogen peroxide is produced by reacting magnesium peroxide, sodium peroxide or calcium peroxide having a diameter of less than 50 nanometers in water.
所述氧化剂为过氧化氢时,过氧化氢的消耗量通过每8小时的样品收集被密切的监测,并且使用碘/高锰酸钾(I/KMnO4)滴定法观察过氧化物的消耗率。When the oxidizing agent was hydrogen peroxide, the consumption of hydrogen peroxide was closely monitored by sample collection every 8 hours, and the consumption rate of peroxide was observed using an iodine/potassium permanganate (I/KMnO4) titration method.
脱硝的方法:Denitration method:
(1)在脱硝仓仓体2-10加入氧化剂溶液,经过预处理的烟气通过进气口2-3进入气液混合通道2-5;(1) adding an oxidizing agent solution to the denitration bin body 2-10, and the pretreated flue gas enters the gas-liquid mixing channel 2-5 through the inlet port 2-3;
(2)烟气中的NO2与氧化剂发生反应以产生HNO3(2) NO 2 in the flue gas reacts with the oxidant to produce HNO 3 ;
(3)定期通过收集样品监测氧化剂的消耗量,根据烟气中的NO含量,向脱硝仓仓体2-10内补充氧化剂。(3) Regularly collect the sample to monitor the consumption of the oxidant, and add the oxidant to the denitrification bin body 2-10 according to the NO content in the flue gas.
所述经过预处理的烟气中的一部分NO2分子会与水产生反应生成HNO3和NO;在预处理仓中没有被氧化的NO加上NO2分子会与水反应产生的NO将会与HNO3和H2O发生反应并产生中间体HNO2;该中间体再与H2O2进一步反应,生成最终产物:HNO3加H2O。A portion of the NO 2 molecules in the pretreated flue gas react with water to form HNO 3 and NO; in the pretreatment chamber, NO that is not oxidized plus NO 2 molecules will react with water to produce NO. HNO 3 reacts with H 2 O and produces intermediate HNO 2 ; this intermediate is further reacted with H 2 O 2 to form the final product: HNO 3 plus H 2 O.
所述脱硝容器中的氧化剂为氧化镁和氢氧化镁的混合物,氧化镁、氢氧化镁固体颗粒的直径小于20nm,氧化镁和氢氧化镁的摩尔比为1∶1,氧化镁与水的用量比等于10mol/L,氢氧化镁与水的用量比等于10mol/L。 The oxidizing agent in the denitration vessel is a mixture of magnesium oxide and magnesium hydroxide. The diameter of the magnesium oxide and magnesium hydroxide solid particles is less than 20 nm, the molar ratio of magnesium oxide to magnesium hydroxide is 1:1, and the amount of magnesium oxide and water is used. When the ratio is 10 mol/L, the ratio of magnesium hydroxide to water is equal to 10 mol/L.

Claims (20)

  1. 一种消除烟气中氮氧化物的方法,其特征在于它包括以下步骤:A method for eliminating nitrogen oxides in flue gas, characterized in that it comprises the following steps:
    (1)含氮氧化物的烟气在预处理容器中进行预处理,预处理过程除去烟气中的直径大于10微米的固体颗粒,并将NO氧化为NO2(1) The nitrogen oxide-containing flue gas is pretreated in a pretreatment vessel, and the pretreatment process removes solid particles having a diameter larger than 10 μm in the flue gas and oxidizes NO to NO 2 :
    预处理容器中加入含有氧化剂且PH值小于等于3的溶液;Adding a solution containing an oxidizing agent and having a pH of 3 or less to the pretreatment vessel;
    将烟气通入预处理容器中,与液体充分接触,使直径大于10微米的固体颗粒留在溶液中,NO氧化为NO2The flue gas is introduced into the pretreatment vessel, and is sufficiently contacted with the liquid to leave solid particles having a diameter larger than 10 μm in the solution, and NO is oxidized to NO 2 ;
    将含有固体颗粒的溶液导出预处理容器;Exporting the solution containing the solid particles to the pretreatment vessel;
    (2)经预处理的烟气进入脱硝容器中,氮氧化物与氧化剂反应生成硝酸:(2) The pretreated flue gas enters the denitration vessel, and the nitrogen oxide reacts with the oxidant to form nitric acid:
    脱硝容器中加入含有氧化剂且PH值小于等于3的溶液;Adding a solution containing an oxidizing agent and having a pH of 3 or less to the denitration vessel;
    将经过预处理的烟气进入脱硝容器中,与氧化剂充分接触反应,生成硝酸;The pretreated flue gas is introduced into the denitration vessel and fully reacted with the oxidant to form nitric acid;
    (3)净化后的气体排出脱硝容器。(3) The purified gas is discharged to the denitration vessel.
  2. 根据权利要求1所述一种消除烟气中氮氧化物的方法,其特征在于所述预处理容器和脱硝容器中首先使用硝酸调整pH值至3以下,然后加入氧化剂。A method of eliminating nitrogen oxides in a flue gas according to claim 1, wherein the pretreatment vessel and the denitration vessel are first adjusted to a pH of 3 or less using nitric acid, and then an oxidizing agent is added.
  3. 根据权利要求1所述一种消除烟气中氮氧化物的方法,其特征在于所述预处理容器和脱硝容器中的氧化剂为过氧化氢、氧化钼和氧化钨的混合物、氧化镁和氢氧化镁的混合物或三氧化二铁,其中,氧化钼、氧化钨、氧化镁、氢氧化镁和三氧化二铁固体颗粒的直径小于20nm,过氧化氢与水的体积比为1∶18~22,氧化钼和氧化钨的摩尔比为1∶1,氧化镁和氢氧化镁的摩尔比为1∶1,氧化钼与水的用量比大于等于10mol/L,氧化钨与水的用量比大于等于10mol/L,氧化镁与水的用量比大于等于10mol/L,氢氧化镁与水的用量比大于等于10mol/L,三氧化二铁与水的用量比大于等于20mol/L。A method for eliminating nitrogen oxides in a flue gas according to claim 1, wherein the oxidizing agent in the pretreatment vessel and the denitration vessel is a mixture of hydrogen peroxide, molybdenum oxide and tungsten oxide, magnesium oxide and hydroxide. a mixture of magnesium or ferric oxide, wherein the solid particles of molybdenum oxide, tungsten oxide, magnesium oxide, magnesium hydroxide and ferric oxide have a diameter of less than 20 nm, and the volume ratio of hydrogen peroxide to water is 1:18 to 22, The molar ratio of molybdenum oxide to tungsten oxide is 1:1, the molar ratio of magnesium oxide to magnesium hydroxide is 1:1, the ratio of molybdenum oxide to water is 10 mol/L, and the ratio of tungsten oxide to water is 10 mol or more. /L, the ratio of magnesium oxide to water is 10 mol/L, the ratio of magnesium hydroxide to water is 10 mol/L, and the ratio of ferric oxide to water is 20 mol/L or more.
  4. 根据权利要求3所述一种消除烟气中氮氧化物的方法,其特征在于所述过氧化氢为直径小于50纳米的过氧化镁、过氧化钠或过氧化钙在水中反应后产生的。A method of eliminating nitrogen oxides in a flue gas according to claim 3, wherein said hydrogen peroxide is produced by reacting magnesium peroxide, sodium peroxide or calcium peroxide having a diameter of less than 50 nm in water.
  5. 根据权利要求1所述一种消除烟气中氮氧化物的方法,其特征在于所述预处理容器中液体通过喷淋装置喷出以增加烟气与液体接触的面积和时间。 A method of eliminating nitrogen oxides in a flue gas according to claim 1, wherein the liquid in said pretreatment vessel is ejected through a sprinkler to increase the area and time of contact of the flue gas with the liquid.
  6. 根据权利要求1所述一种消除烟气中氮氧化物的方法,其特征在于所述脱硝容器中气体直接通入液体以增加烟气与液体接触的面积和时间,或者液体通过喷淋装置喷出以增加烟气与液体接触的面积和时间;或者两种方式同时使用。A method for eliminating nitrogen oxides in a flue gas according to claim 1, wherein the gas in the denitration vessel is directly introduced into the liquid to increase the area and time of contact of the flue gas with the liquid, or the liquid is sprayed through the shower device. To increase the area and time of exposure of the flue gas to the liquid; or to use both methods simultaneously.
  7. 根据权利要求1所述一种消除烟气中氮氧化物的方法,其特征在于所述步骤(1)中当选用过氧化氢为氧化剂时,则通过出液口定时监测氧化剂的浓度,并根据需要补充氧化剂使溶液中氧化剂浓度稳定;所述过氧化氢的消耗量通过定期收集样品被密切的监测,并且使用碘/高锰酸钾(I/KMnO4)滴定法观察过氧化氢的消耗率。A method for eliminating nitrogen oxides in a flue gas according to claim 1, wherein when hydrogen peroxide is used as the oxidant in the step (1), the concentration of the oxidant is periodically monitored through the liquid outlet, and It is necessary to supplement the oxidizing agent to stabilize the concentration of the oxidizing agent in the solution; the consumption of the hydrogen peroxide is closely monitored by periodically collecting the sample, and the consumption rate of hydrogen peroxide is observed using an iodine/potassium permanganate (I/KMnO4) titration method.
  8. 根据权利要求1所述一种消除烟气中氮氧化物的方法,其特征在于所述步骤(1)中烟气进入预处理容器时从容器下部进入;方向水平并与容器壁呈40~50度角,使烟气在向上移动时产生螺旋效应,以增加与液体接触的时间。A method for eliminating nitrogen oxides in a flue gas according to claim 1, wherein in the step (1), the flue gas enters the pretreatment vessel and enters from the lower portion of the vessel; the direction is horizontal and is 40 to 50 with the vessel wall. The angle of the angle causes the smoke to produce a spiral effect when moving upwards to increase the time of contact with the liquid.
  9. 根据权利要求1所述一种消除烟气中氮氧化物的方法,其特征在于所述步骤(1)中流出预处理容器的液体在除去大于10微米颗粒物后,由水泵通过管道输送到预处理容器的喷淋装置。A method for eliminating nitrogen oxides in a flue gas according to claim 1, wherein the liquid flowing out of the pretreatment vessel in the step (1) is transported by a water pump to a pretreatment after removal of particles larger than 10 micrometers. The spray device of the container.
  10. 根据权利要求1所述一种消除烟气中氮氧化物的方法,其特征在于所述步骤(2)中将反应后溶液导出,当选用过氧化氢为氧化剂时,则定时监测导出溶液中氧化剂的浓度,根据监测的情况,添加新的含有氧化剂的溶液使容器中溶液成分保持稳定;所述过氧化氢的消耗量通过定期收集样品被密切的监测,并且使用碘/高锰酸钾(I/KMnO4)滴定法观察过氧化氢的消耗率。A method for eliminating nitrogen oxides in a flue gas according to claim 1, wherein in the step (2), the solution after the reaction is derived, and when hydrogen peroxide is used as the oxidant, the oxidant in the solution is periodically monitored and derived. The concentration, depending on the condition of the monitoring, adds a new solution containing the oxidizing agent to keep the composition of the solution in the container stable; the consumption of hydrogen peroxide is closely monitored by collecting samples periodically, and using iodine/potassium permanganate (I) /KMnO4) The titration method was used to observe the consumption rate of hydrogen peroxide.
  11. 根据权利要求1所述一种消除烟气中氮氧化物的方法,其特征在于所述步骤(2)中的溶液由水泵通过管道输送到脱硝容器的喷淋装置。A method for eliminating nitrogen oxides in a flue gas according to claim 1, wherein the solution in the step (2) is transported by a water pump through a pipe to a shower device of the denitration vessel.
  12. 一种实现消除烟气中氮氧化物的方法的纳米烟气脱硝系统,其特征在于它由预处理仓和脱硝仓构成;所述预处理仓的输出端与脱硝仓的输入端连接;A nano-smoke denitration system for realizing a method for eliminating nitrogen oxides in flue gas, characterized in that it is composed of a pretreatment chamber and a denitration chamber; an output end of the pretreatment chamber is connected to an input end of the denitration chamber;
    所述预处理仓包括预处理仓仓体、预处理仓喷淋系统、预处理仓进气口、预处理仓抽水泵、储液器、预处理仓出液口、预处理仓进液口和预处理仓出气口;所述预处理仓仓体的底部是储液器,预处理仓出液口设置在储液器处,所述预处理仓进气口、预处理仓进液口和预处理仓出气口设置在储液器上方的预处理仓仓体上,预处理仓出气口在预处理仓进气口的上方,所述预处理 仓喷淋系统设置在预处理仓仓体内,所述预处理仓抽水泵通过管道连接储液器的输出端和预处理仓喷淋系统的输入端;The pretreatment bin includes a pretreatment bin body, a pretreatment bin sprinkler system, a pretreatment bin inlet, a pretreatment bin pump, a reservoir, a pretreatment bin outlet, a pretreatment bin inlet, and Pre-processing the gas outlet of the warehouse; the bottom of the pre-treatment silo body is a liquid storage device, and the liquid outlet of the pre-treatment chamber is disposed at the liquid storage device, the air inlet of the pre-treatment chamber, the liquid inlet of the pre-treatment chamber, and the pre-treatment The treatment chamber outlet is disposed on the pretreatment bin body above the reservoir, and the pretreatment chamber outlet is above the inlet of the pretreatment chamber, the pretreatment The warehouse sprinkler system is disposed in the pretreatment bin, and the pretreatment bin pump is connected to the output end of the accumulator and the input end of the pretreatment bin sprinkler system through a pipeline;
    所述脱硝仓包括脱硝仓仓体、脱硝仓出气口、脱硝仓喷淋系统、脱硝仓进气口、脱硝仓进液口、气液混合通道、脱硝仓出液口和脱硝仓抽水泵;所述脱硝仓进气口和脱硝仓出气口设置在脱硝仓仓体的上部;所述脱硝仓进液口设置在脱硝仓仓体的中部;所述脱硝仓出液口设置在脱硝仓仓体的底部;所述气液混合通道、脱硝仓喷淋系统位于脱硝仓仓体内;气液混合通道的输入端连接脱硝仓进气口,输出端置于脱硝仓仓体内的液体内;所述脱硝仓抽水泵通过管道连接脱硝仓仓体底部的输出端和脱硝仓喷淋系统的输入端。The denitration bin comprises a denitration bin body, a denitration bin outlet, a denitration bin sprinkler system, a denitration bin inlet, a denitration bin inlet, a gas-liquid mixing channel, a denitration bin outlet, and a denitration tank pump; The denitration tank inlet port and the denitration tank outlet port are disposed at an upper portion of the denitration bin body; the denitration bin inlet port is disposed at a middle portion of the denitration bin body; the denitration bin outlet port is disposed in the denitration bin body The gas-liquid mixing channel and the denitration chamber spraying system are located in the denitration bin; the input end of the gas-liquid mixing channel is connected to the denitration port inlet, and the output end is placed in the liquid in the denitration bin; the denitration bin The pump is connected to the output of the bottom of the denitration bin and the input of the denitration sprinkler system through a pipe.
  13. 根据权利要求12所述一种纳米烟气脱硝系统,其特征在于所述预处理仓仓体顶部设置检修盖,仓体的侧壁上设置检修门,储液器顶部设置漏斗形收集板,储液器的侧壁上设置预处理仓液位器和采样口。A nano-flue gas denitration system according to claim 12, characterized in that the top of the pre-treatment silo body is provided with an access cover, an access door is arranged on the side wall of the storage body, and a funnel-shaped collecting plate is arranged on the top of the liquid storage device. A pre-treatment tank leveler and a sampling port are arranged on the side wall of the liquid device.
  14. 根据权利要求12所述一种纳米烟气脱硝系统,其特征在于所述预处理仓喷淋系统为设置在预处理仓仓体内顶部的加压喷淋装置,或者为设置在预处理仓仓体内顶部的加压喷淋装置和设置在预处理仓仓体内壁上的喷雾式喷淋装置。A nano-flue gas denitration system according to claim 12, wherein said pretreatment chamber sprinkler system is a pressurized sprinkler device disposed at the top of the pretreatment bin, or is disposed in the pretreatment bin The top pressure spray device and the spray sprinkler disposed on the inner wall of the pretreatment bin.
  15. 根据权利要求14所述一种纳米烟气脱硝系统,其特征在于所述加压喷淋装置的喷淋液滴为均匀的连线;每滴液滴的直径为2~3毫米,每滴之间间隔6~10毫米。A nano-flue gas denitration system according to claim 14, wherein the spray droplets of the pressurized shower device are uniformly connected; each droplet has a diameter of 2 to 3 mm, and each drop The interval is 6 to 10 mm.
  16. 根据权利要求12所述一种纳米烟气脱硝系统,其特征在于所述预处理仓仓体由不锈钢金属板制成。A nano-flue gas denitration system according to claim 12, wherein said pre-treatment silo body is made of a stainless steel metal plate.
  17. 根据权利要求12所述一种纳米烟气脱硝系统,其特征在于所述预处理仓抽水泵为耐酸水泵。A nano-flue gas denitration system according to claim 12, wherein said pre-treatment tank pump is an acid-resistant water pump.
  18. 根据权利要求12所述一种纳米烟气脱硝系统,其特征在于所述脱硝仓仓体的侧壁上设置脱硝仓液位器,脱硝仓仓体顶部设置检修盖。A nano-flue gas denitration system according to claim 12, wherein a denitration tank level device is arranged on the side wall of the denitration bin body, and an inspection cover is arranged on the top of the denitration bin body.
  19. 根据权利要求12所述一种纳米烟气脱硝系统,其特征在于所述气液混合通道包括3个中型气液混合通道和3小型气液混合通道,或者包括5个大型混合通道。A nano-flue gas denitration system according to claim 12, wherein said gas-liquid mixing channel comprises three medium-sized gas-liquid mixing channels and three small-sized gas-liquid mixing channels, or five large mixing channels.
  20. 根据权利要求12所述一种纳米烟气脱硝系统,其特征在于所述脱硝仓仓体由不锈钢金属板制成。 A nano-flue gas denitration system according to claim 12, wherein said denitration bin body is made of a stainless steel metal plate.
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