CN212335536U - Surface fabric processing is with flattening device - Google Patents
Surface fabric processing is with flattening device Download PDFInfo
- Publication number
- CN212335536U CN212335536U CN202020771353.2U CN202020771353U CN212335536U CN 212335536 U CN212335536 U CN 212335536U CN 202020771353 U CN202020771353 U CN 202020771353U CN 212335536 U CN212335536 U CN 212335536U
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- processing
- fabric
- processing area
- bin
- base
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- 239000004744 fabric Substances 0.000 title claims abstract description 90
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 54
- 238000001035 drying Methods 0.000 claims abstract description 32
- 238000005192 partition Methods 0.000 claims abstract description 14
- 238000005507 spraying Methods 0.000 claims abstract description 11
- 238000009423 ventilation Methods 0.000 claims abstract description 10
- 238000010438 heat treatment Methods 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims description 11
- 238000005253 cladding Methods 0.000 claims description 6
- 125000004122 cyclic group Chemical group 0.000 abstract description 4
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Abstract
A flattening device for processing fabrics comprises a processing bin, a ventilation pipe and an air supply device; a base is arranged at the bottom of the interior of the processing bin, and a partition plate is arranged in the middle of the interior of the processing bin; a feed inlet is formed in one side of the processing bin, the feed inlet is positioned in a first processing area, and a plurality of groups of cloth feeding rollers are arranged in the first processing area; the top of the second processing area is provided with a guide roll, and the partition plate is provided with an opening for the fabric to pass through; a plurality of tensioning rollers, driving rollers and drying rollers are arranged in the second processing area; a water spraying disc is arranged on one side of the base, which is positioned in the first processing area, and a guide plate is arranged below the water spraying disc; a baffle is arranged in the middle of the base; a supporting seat is arranged on the base; the ventilation pipe and the air supply device are both arranged at the top of the processing bin, and the air supply device conveys the gas in the second processing area towards the first processing area; a discharge plate is arranged at the discharge end of the processing bin; the utility model discloses make heat and water cyclic utilization, improved energy utilization rate, more green.
Description
Technical Field
The utility model relates to a surface fabric processing technology field especially relates to a surface fabric processing is with leveling device.
Background
The fabric needs to be leveled in the production and processing process so as to improve the quality of a final product; in the prior art, the fabric leveling mode generally comprises the steps of firstly watering to moisten the fabric, then ensuring the fabric to be flat by pulling and smoothing, and finally drying; however, the existing leveling device has high energy consumption, a large amount of heat is directly dissipated, the energy utilization rate is low, and the environment is not environment-friendly enough.
In order to solve the problem, the application provides a surface fabric processing is with leveling device.
SUMMERY OF THE UTILITY MODEL
Objects of the invention
But current level and smooth device energy consumption height exists among the solution background art, and a large amount of heats directly give off, and energy utilization is low, the technical problem of environmental protection inadequately, the utility model provides a surface fabric processing is with leveling device, the utility model discloses make heat and water cyclic utilization, improved energy utilization, more green.
(II) technical scheme
In order to solve the problems, the utility model provides a leveling device for processing fabrics, which comprises a processing bin, a ventilation pipe and an air supply device;
a base is arranged at the bottom of the interior of the processing bin, and a partition plate is arranged in the middle of the interior of the processing bin; the processing bin is divided into two independent processing areas, namely a first processing area and a second processing area, by the cooperation of the partition plate and the base; a feed inlet is formed in one side of the processing bin, the feed inlet is positioned in a first processing area, a plurality of groups of cloth feeding rollers are arranged in the first processing area, and the fabric enters the first processing area from the feed inlet and forms an S-shaped structure after passing through the cloth feeding rollers;
the top of the second processing area is provided with a guide roll, and the partition plate is provided with an opening for the fabric to pass through; a plurality of tensioning rollers, driving rollers and drying rollers are arranged in the second processing area; a driving roller and a drying roller are matched to form a drying assembly, and the drying assembly and a tensioning roller are matched to form a tensioning assembly;
a water spraying disc is arranged on one side of the base, which is positioned in the first processing area, and a guide plate is arranged below the water spraying disc; a baffle is arranged in the middle of the base, a plurality of groups of heating elements are arranged on one side of the base, which is positioned in the second processing area, and a water pump is arranged in the base; a supporting seat is arranged on the base, an elastic piece is arranged in the middle of the supporting seat, and a movable block is arranged at the top of the elastic piece; the tensioning roller is provided with a connecting shaft, and the connecting shaft is matched and fixedly installed with the movable block; the outer cladding layer is arranged on the periphery of the tensioning roller, is in contact with the fabric and exchanges heat with the fabric; the tensioning roller is provided with a water inlet and a water outlet, the water inlet is in conduction connection with the output end of the water pump, and the water outlet is connected to the inside of the base through a conduit;
the ventilation pipe and the air supply device are both arranged at the top of the processing bin, and the air supply device conveys the gas in the second processing area towards the first processing area; the discharge end of the processing bin is provided with a discharge plate.
Preferably, the middle part of the drying roller is provided with a mandrel, the periphery of the mandrel is provided with a plurality of heating tubes, and the mandrel is provided with a connecting piece which is rotatably connected with the processing bin.
Preferably, the mandrel is provided with a power supply connector, and the power supply connector is electrically connected with the heating tube.
Preferably, an outer sheath is arranged on the periphery of the drying roller, and the driving roller drives the outer sheath and the heating pipe to roll; the outer sheath and the heating tube exchange heat.
Preferably, an air outlet is arranged in the first processing area, and the air outlet vertically blows air downwards.
Preferably, one end of the discharging plate extends into the processing bin and is rotatably connected with a connecting roller in the processing bin, and a connecting rod is vertically arranged on one side of the discharging plate extending into the processing bin.
Preferably, the processing bin is provided with a driving device, the output end of the driving device is provided with a telescopic rod, the driving device drives the telescopic rod to extend or contract, and one end of the telescopic rod is fixedly installed with the connecting rod.
Preferably, a tray is arranged outside the processing bin and is positioned right below the discharging plate.
The above technical scheme of the utility model has following profitable technological effect: in the utility model, water is firstly sprinkled on the fabric to ensure that the fabric is in a wet state, and the fabric enters a first processing area of the processing bin from the feed inlet; a plurality of groups of cloth feeding rollers are arranged in the first processing area, fabric enters the first processing area from the feeding hole, forms an S-shaped structure after passing through the cloth feeding rollers, enters the second processing area from the opening on the partition plate, a heating element in the base works to heat water stored in the base, and hot water is pressurized by a water pump and then is injected into the tensioning roller; the fabric is fed into the drying roller after passing through the periphery of the tensioning roller, the driving roller is driven by a motor, and the driving roller is directly contacted with the fabric and matched with the drying roller to extrude and dry the fabric; the tension roller ensures that the fabric is always in a stretched state, so that the fabric is smooth; the fabric is ensured to be fully flat through a plurality of groups of drying assemblies and tensioning assemblies; hot water is introduced into the tensioning roller, so that the rapid drying of the fabric is facilitated; the water vapor generated by drying is sent back to the first processing area along the ventilation pipe through the air supply device, and is exhausted from top to bottom through the air outlet, so that the subsequent fabrics are preheated and moistened, and the utilization rate of heat is improved; at the moment, the fabric does not need to be manually sprayed with water; the cooled water vapor is condensed on the water spraying disc and flows back into the base through the guide plate, so that the water is recycled; discharging the fabric from the processing bin through a discharging plate after the fabric is leveled; the driving device drives the telescopic rod to reciprocate and stretch back and forth, so that the discharge plate is driven to rotate around the connecting roller in a reciprocating manner, and the finished fabric is S-shaped and is stacked on the tray and convenient to store. The utility model discloses make heat and water cyclic utilization, improved energy utilization rate, more green.
Drawings
Fig. 1 is the structure schematic diagram of the leveling device for processing the fabric provided by the utility model.
Fig. 2 is the schematic structural diagram of the support seat in the leveling device for processing the fabric provided by the utility model.
Fig. 3 is the utility model provides a surface fabric processing is with the structure schematic diagram of tensioning roller in the level and smooth device.
Fig. 4 is the utility model provides a surface fabric processing is with the structure sketch map of drive roller and drying tube installation in leveling device.
Fig. 5 is an enlarged schematic structural view of the part a of the leveling device for processing fabrics provided by the utility model.
Fig. 6 is the internal structure diagram of the base in the leveling device for processing the fabric provided by the utility model.
Reference numerals: 1. a vent pipe; 2. an air supply device; 3. an air outlet; 4. a processing bin; 5. a feed inlet; 6. a cloth feeding roller; 7. a base; 8. a partition plate; 9. a guide roller; 10. a supporting seat; 11. a tension roller; 12. a drying roller; 121. an outer sheath; 122. a heat generating tube; 123. a mandrel; 124. a power supply connector; 125. a connecting member; 13. a drive roller; 14. a tray; 15. a discharge plate; 16. a movable block; 17. an elastic member; 18. a connecting shaft; 19. a water inlet; 20. a water outlet; 21. an outer cladding; 22. a drive device; 23. a telescopic rod; 24. a connecting rod; 25. a connecting roller; 26. a water pump; 27. a heat generating member; 28. a water spraying disc; 29. a guide plate; 30. and a baffle plate.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings. It should be understood that the description is intended to be illustrative only and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
As shown in fig. 1-6, the leveling device for processing fabrics provided by the utility model comprises a processing bin 4, a ventilation pipe 1 and an air supply device 2;
a base 7 is arranged at the bottom inside the processing bin 4, and a partition plate 8 is arranged in the middle inside the processing bin 4; the partition plate 8 is matched with the base 7 to divide the processing bin 4 into two independent processing areas, namely a first processing area and a second processing area; a feed inlet 5 is formed in one side of the processing bin 4, the feed inlet 5 is positioned in a first processing area, a plurality of groups of cloth feeding rollers 6 are arranged in the first processing area, and the fabric enters the first processing area from the feed inlet 5 and forms an S-shaped structure after passing through the cloth feeding rollers 6;
the top of the second processing area is provided with a guide roll 9, and the partition plate 8 is provided with an opening for the fabric to pass through; a plurality of tensioning rollers 11, a driving roller 13 and a drying roller 12 are arranged in the second processing area; a driving roller 13 and a drying roller 12 are matched to form a drying assembly, and the drying assembly and a tensioning roller 11 are matched to form a tensioning assembly;
a water spraying disc 28 is arranged on one side of the base 7, which is positioned in the first processing area, and a guide plate 29 is arranged below the water spraying disc 28; a baffle 30 is arranged in the middle of the base 7, a plurality of groups of heating elements 27 are arranged on one side of the base 7, which is positioned in the second processing area, and a water pump 26 is arranged in the base 7; a supporting seat 10 is arranged on the base 7, an elastic piece 17 is arranged in the middle of the supporting seat 10, and a movable block 16 is arranged at the top of the elastic piece 17; the tension roller 11 is provided with a connecting shaft 18, and the connecting shaft 18 is fixedly installed with the movable block 16 in a matching way; an outer cladding layer 21 is arranged on the periphery of the tensioning roller 11, and the outer cladding layer 21 is in contact with the fabric and exchanges heat with the fabric; the tensioning roller 11 is provided with a water inlet 19 and a water outlet 20, the water inlet 19 is in conduction connection with the output end of the water pump 26, and the water outlet 20 is connected to the inside of the base 7 through a conduit;
the ventilation pipe 1 and the air supply device 2 are both arranged at the top of the processing bin 4, and the air supply device 2 conveys the gas in the second processing area to the first processing area; the discharge end of the processing bin 4 is provided with a discharge plate 15.
In the utility model, water is firstly sprinkled on the fabric to ensure that the fabric is in a wet state, and the fabric enters a first processing area of a processing bin 4 from a feed port 5; a plurality of groups of cloth feeding rollers 6 are arranged in the first processing area, the fabric enters the first processing area from the feeding port 5, an S-shaped structure is formed after passing through the cloth feeding rollers 6, then the fabric enters the second processing area from an opening on the partition plate 8, the heating part 27 in the base 7 works to heat the water stored in the base 7, and the hot water is pressurized by the water pump 26 and then is injected into the tensioning roller 11; the fabric is fed into the drying roller 12 after passing through the periphery of the tensioning roller 11, the driving roller 13 is driven by a motor, the driving roller 13 is directly contacted with the fabric, and the driving roller 13 is matched with the drying roller 12 to extrude and dry the fabric; the tension roller 11 ensures that the fabric is always in a stretched state, and is beneficial to flattening the fabric; the fabric is ensured to be fully flat through a plurality of groups of drying assemblies and tensioning assemblies; hot water is introduced into the tensioning roller 11, so that the fabric can be quickly dried; the water vapor generated by drying is sent back to the first processing area through the air supply device 2 along the ventilation pipe 1, and is exhausted from top to bottom through the air outlet 3, so that the subsequent fabrics are preheated and moistened, and the utilization rate of heat is improved; at the moment, the fabric does not need to be manually sprayed with water; the cooled water vapor is condensed on the water spraying disc 28 and flows back into the base 7 through the guide plate 29, so that the water is recycled; discharging the fabric from the processing bin 4 through the discharging plate 15 after the fabric is leveled; the driving device 22 drives the telescopic rod 23 to reciprocate and stretch back and forth, so that the discharge plate 15 is driven to rotate back and forth around the connecting roller 25, and the finished fabric is S-shaped and is stacked on the tray 14, thereby facilitating storage. The utility model discloses make heat and water cyclic utilization, improved energy utilization rate, more green.
In an alternative embodiment, the drying roller 12 is provided with a mandrel 123 in the middle, the mandrel 123 is provided with a plurality of heating tubes 122 on the periphery, and the mandrel 123 is provided with a connecting piece 125 rotatably connected with the processing bin 4; the spindle 123 is provided with a power supply connector 124, and the power supply connector 124 is electrically connected to the heating tube 122. An outer sheath 121 is arranged on the periphery of the drying roller 12, and the driving roller 13 drives the outer sheath 121 and the heating pipe 122 to roll; the outer jacket 121 and the heat generating tube 122 perform heat exchange therebetween.
It should be noted that the drying roller 12 cooperates with the driving roller 13 to rapidly dry the fabric.
In an optional embodiment, an air outlet 3 is arranged in the first processing area, and the air outlet 3 blows air vertically downwards.
It should be noted that the fabric is in an "S" shape in the first processing area, and the contact area of the fabric and the humid gas exhausted from the air outlet 3 is larger, which is beneficial to fast moistening of the fabric.
In an alternative embodiment, one end of the discharging plate 15 extends into the processing bin 4 and is rotatably connected with a connecting roller 25 in the processing bin 4, and a connecting rod 24 is vertically arranged at one side of the discharging plate 15 extending into the processing bin 4; the processing bin 4 is provided with a driving device 22, the output end of the driving device 22 is provided with a telescopic rod 23, the driving device 22 drives the telescopic rod 23 to extend or contract, and one end of the telescopic rod 23 is fixedly installed with a connecting rod 24.
It should be noted that the driving device 22 drives the telescopic rod 23 to reciprocate and stretch back and forth, so as to drive the discharging plate 15 to rotate back and forth around the connecting roller 25, so that the finished fabric is folded on the tray 14 in an S shape, and is convenient to store.
In an alternative embodiment, the exterior of the processing bin 4 is provided with a tray 14, the tray 14 being located directly below the outfeed plate 15.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.
Claims (8)
1. A flattening device for processing fabrics is characterized by comprising a processing bin (4), a ventilation pipe (1) and an air supply device (2);
a base (7) is arranged at the bottom of the interior of the processing bin (4), and a partition plate (8) is arranged in the middle of the interior of the processing bin (4); the partition plate (8) is matched with the base (7) to divide the processing bin (4) into two independent processing areas, namely a first processing area and a second processing area; a feed inlet (5) is formed in one side of the processing bin (4), the feed inlet (5) is located in a first processing area, a plurality of groups of cloth feeding rollers (6) are arranged in the first processing area, and fabrics enter the first processing area from the feed inlet (5) and form an S-shaped structure after passing through the cloth feeding rollers (6);
the top of the second processing area is provided with a guide roll (9), and the partition plate (8) is provided with an opening for the fabric to pass through; a plurality of tensioning rollers (11), a driving roller (13) and a drying roller (12) are arranged in the second processing area; a driving roller (13) and a drying roller (12) are matched to form a drying assembly, and the drying assembly and a tensioning roller (11) are matched to form a tensioning assembly;
a water spraying disc (28) is arranged on one side of the base (7) positioned in the first processing area, and a guide plate (29) is arranged below the water spraying disc (28); a baffle (30) is arranged in the middle of the base (7), a plurality of groups of heating elements (27) are arranged on one side of the base (7) positioned in the second processing area, and a water pump (26) is arranged in the base (7); a supporting seat (10) is arranged on the base (7), an elastic piece (17) is arranged in the middle of the supporting seat (10), and a movable block (16) is arranged at the top of the elastic piece (17); a connecting shaft (18) is arranged on the tensioning roller (11), and the connecting shaft (18) is matched and fixedly installed with the movable block (16); an outer cladding (21) is arranged on the periphery of the tensioning roller (11), and the outer cladding (21) is in contact with the fabric and exchanges heat with the fabric; a water inlet (19) and a water outlet (20) are arranged on the tensioning roller (11), the water inlet (19) is in conduction connection with the output end of the water pump (26), and the water outlet (20) is connected to the inside of the base (7) through a conduit;
the ventilation pipe (1) and the air supply device (2) are both arranged at the top of the processing bin (4), and the air supply device (2) conveys the gas in the second processing area towards the first processing area; the discharge end of the processing bin (4) is provided with a discharge plate (15).
2. The fabric processing flattening device according to claim 1, characterized in that a mandrel (123) is arranged in the middle of the drying roller (12), a plurality of heating tubes (122) are arranged on the periphery of the mandrel (123), and a connecting piece (125) rotatably connected with the processing bin (4) is arranged on the mandrel (123).
3. The flattening device for fabric processing according to claim 2, characterized in that a power supply connector (124) is arranged on the mandrel (123), and the power supply connector (124) is electrically connected with the heating tube (122).
4. The fabric processing flattening device according to claim 2, characterized in that an outer sheath (121) is arranged on the periphery of the drying roller (12), and the driving roller (13) drives the outer sheath (121) and the heating tube (122) to roll; the outer sheath (121) and the heating tube (122) exchange heat.
5. The flattening device for fabric processing according to claim 1, characterized in that an air outlet (3) is arranged in the first processing area, and the air outlet (3) blows air vertically downwards.
6. The flattening device for fabric processing according to claim 1, characterized in that one end of the discharge plate (15) extends into the processing bin (4) and is rotatably connected with a connecting roller (25) in the processing bin (4), and a connecting rod (24) is vertically arranged at one side of the discharge plate (15) extending into the processing bin (4).
7. The fabric processing flattening device according to claim 6, characterized in that the processing bin (4) is provided with a driving device (22), the output end of the driving device (22) is provided with a telescopic rod (23), the driving device (22) drives the telescopic rod (23) to extend or contract, and one end of the telescopic rod (23) is fixedly installed with the connecting rod (24).
8. The fabric processing flattening device according to claim 1, characterized in that a tray (14) is arranged outside the processing bin (4), and the tray (14) is positioned right below the discharging plate (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020771353.2U CN212335536U (en) | 2020-05-11 | 2020-05-11 | Surface fabric processing is with flattening device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020771353.2U CN212335536U (en) | 2020-05-11 | 2020-05-11 | Surface fabric processing is with flattening device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212335536U true CN212335536U (en) | 2021-01-12 |
Family
ID=74079848
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020771353.2U Expired - Fee Related CN212335536U (en) | 2020-05-11 | 2020-05-11 | Surface fabric processing is with flattening device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212335536U (en) |
-
2020
- 2020-05-11 CN CN202020771353.2U patent/CN212335536U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210112 |