Full-automatic efficient bale plucker
Technical Field
The utility model relates to a bale plucker technical field especially relates to a full-automatic high-efficient bale plucker.
Background
Bale pluckers, also known as bale pluckers, are machines used in cotton opening and picking units to pluck cotton fibers from bales. Generally arranged at the head of the combination machine, the combination machine comprises an upper gripping type, a lower gripping type, a trolley reciprocating type and a trolley rotating type: the trolley lifting type and the platform lifting type generally use a blade, a saw blade beater and ribs, and also use a brad nail machine part or a spring clamp to grab fibers from the surface of a cotton bale and convey the fibers to a subsequent machine for continuous processing by air flow or machinery.
As shown in fig. 1, although the fully-automatic efficient plucker (application number: 201510492912. X) disclosed in the chinese patent document is provided with a fully-automatic plucking function, the efficiency of plucking is improved, and missed plucking of cotton yarns in the cotton storage bin is avoided, after the cotton yarns in the cotton storage bin are completely grabbed by the plucker, "the cotton storage bin is rectangular, and four universal wheels are provided at the lower end, so that a worker can push the cotton storage bin to a cotton yarn stacking position to fully store the cotton storage bin with the cotton yarns, thereby reducing the labor intensity and improving the working efficiency.
After the cotton yarn in former feed bin was snatched the completion by plucker, need the artifical former feed bin that promotes of staff to the cotton yarn department of stacking of raw materials storage full cotton yarn, store up the artifical former feed bin that promotes of staff to processing department after full cotton yarn, snatch work through plucker once more, because of the gravity of former feed bin self and the action of gravity of storing up full cotton yarn, make the staff when the former feed bin of manual promotion, not only the automation function is incomplete, and caused staff intensity of labour big, easily influence work efficiency, therefore, need a full-automatic high-efficient plucker.
SUMMERY OF THE UTILITY MODEL
Based on current staff when former feed bin of manual work promotion, not only automatic function is imperfect, has caused staff intensity of labour big moreover, easily influences work efficiency's technical problem, the utility model provides a full-automatic high-efficient bale plucker.
The utility model provides a pair of full-automatic high-efficient bale plucker, including former feed bin, the lower surface evenly distributed of former feed bin has the universal wheel, the front of former feed bin is provided with starting switch, the lower surface of former feed bin is provided with automatic running gear, and automatic running gear is including the flange, the upper surface of flange and the lower fixed surface in former feed bin are connected.
Preferably, cotton yarn is arranged inside the raw material bin, the lower surface of the convex plate is fixedly connected with a function plate, the inside of the function plate is fixedly sleeved with a rotating rod through a bearing, the surface of one side of the function plate is fixedly connected with a motor, and the model of the motor is 5IK120 GU-CF;
through above-mentioned technical scheme, the flange uses with the function board cooperation, plays fixed support effect to the function board.
Preferably, the output shaft of the motor is fixedly provided with a transmission shaft through a coupler, and the outer surface of the rotating rod is fixedly sleeved with a first helical gear and a speed reducing wheel respectively;
through the technical scheme, the motor works, and the motor drives the transmission shaft to do rotary motion.
Preferably, one end surface of the transmission shaft extends to the inside of the function board in a penetrating manner, and a second bevel gear is fixedly sleeved on one end surface of the transmission shaft;
through the technical scheme, the transmission shaft rotates to drive the second bevel gear to rotate.
Preferably, the surface of the first helical gear is meshed with the surface of the second helical gear, the two reducing gears are symmetrically distributed by taking the axis of the rotating rod as a symmetric center, the interiors of the reducing gears are hinged with first gears through pin shafts, the four first gears are uniformly distributed in the interiors of the reducing gears, and the second gear is fixedly sleeved in the interior of the rotating rod, which is close to the reducing gears;
through the technical scheme, the speed limiting effect is realized on the rotating speed of the rotating rod by the aid of the speed reducing wheels, the four first gears and the two second gears.
Preferably, the motor is electrically connected with the starting switch, and the two second gears are symmetrically distributed by taking the axis of the reduction gear as a symmetric center;
through above-mentioned technical scheme, motor and starting switch electric connection, the staff of being convenient for presses starting switch, and the control motor begins work.
Preferably, the two end surfaces of the rotating rod penetrate through and extend to the two side surfaces of the function board, the surfaces of the four first gears are meshed with the surfaces of the two second gears, and the two end surfaces of the rotating rod are fixedly sleeved with traveling wheels;
through the technical scheme, the surfaces of the four first gears are meshed with the surfaces of the two second gears, so that the rotating speed of the rotating rod is limited conveniently.
Preferably, the axes of the walking wheel, the rotating rod, the second gear, the reducing gear and the first bevel gear are all located on the same axis, and the lower surface of the walking wheel and the lower surface of the universal wheel are located on the same horizontal plane;
through the technical scheme, the rotating rod drives the traveling wheels to rotate slowly and at a constant speed.
The utility model provides a beneficial effect does:
the lower surface through setting up former feed bin is provided with automatic running gear, and automatic running gear is including the flange, the upper surface of flange and the lower fixed surface of former feed bin are connected, reached through this automatic running gear not only realized alleviateing staff intensity of labour, improved work efficiency's effect moreover, solved current staff when artifical promotion former feed bin, not only the automation is incomplete, and it is big to have caused staff intensity of labour moreover, easily influences work efficiency's problem.
Drawings
FIG. 1 is a prior art diagram of a fully automatic high efficiency bale plucker;
FIG. 2 is a perspective view of a raw material bin structure of a fully automatic high efficiency bale plucker;
FIG. 3 is a sectional view of a functional plate structure of a fully automatic high efficiency bale plucker;
FIG. 4 is a cross-sectional view of a rotary rod structure of a fully automatic high-efficiency plucker;
FIG. 5 is a top view of the structure of the convex plate of the fully automatic high efficiency plucker.
In the figure: 1. a raw material bin; 2. a universal wheel; 3. starting a switch; 4. a convex plate; 41. a function board; 42. a rotating rod; 43. a motor; 44. a drive shaft; 45. a first helical gear; 46. a speed reducing wheel; 47. a second helical gear; 48. a first gear; 49. a second gear; 410. and (5) traveling wheels.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 2-5, a full-automatic high-efficient bale plucker comprises a raw material bin 1, universal wheels 2 are uniformly distributed on the lower surface of the raw material bin 1, a starting switch 3 is arranged on the front surface of the raw material bin 1, an automatic walking device is arranged on the lower surface of the raw material bin 1, the automatic walking device comprises a convex plate 4, and the upper surface of the convex plate 4 is fixedly connected with the lower surface of the raw material bin 1.
Furthermore, cotton yarn is arranged inside the raw material bin 1, the lower surface of the convex plate 4 is fixedly connected with a function plate 41, the inside of the function plate 41 is fixedly sleeved with a rotating rod 42 through a bearing, the surface of one side of the function plate 41 is fixedly connected with a motor 43, and the model of the motor 43 is a middle-large brand 5IK120 GU-CF;
further, through the above technical scheme, the convex plate 4 is used in cooperation with the function board 41 to play a role in fixing and supporting the function board 41.
Further, a transmission shaft 44 is fixedly installed on an output shaft of the motor 43 through a coupling, and a first helical gear 45 and a speed reducing gear 46 are respectively fixedly sleeved on the outer surface of the rotating rod 42;
further, through the above technical solution, the motor 43 works, and the motor 43 drives the transmission shaft 44 to rotate.
Further, one end surface of the transmission shaft 44 penetrates and extends into the functional board 41, and a second bevel gear 47 is fixedly sleeved on one end surface of the transmission shaft 44;
further, through the above technical solution, the transmission shaft 44 rotates to drive the second bevel gear 47 to rotate.
Furthermore, the surface of the first bevel gear 45 is meshed with the surface of the second bevel gear 47, the two speed reducing wheels 46 are symmetrically distributed by taking the axis of the rotating rod 42 as a symmetric center, the inside of each speed reducing wheel 46 is hinged with a first gear 48 through a pin shaft, the four first gears 48 are uniformly distributed in the speed reducing wheels 46, and the rotating rod 42 is fixedly sleeved with a second gear 49 in the inside close to the speed reducing wheels 46;
further, according to the technical scheme, the speed-limiting effect of the speed-reducing wheel 46, the four first gears 48 and the two second gears 49 on the rotating speed of the rotating rod 42 is achieved.
Further, the motor 43 is electrically connected to the start switch 3, and the two second gears 49 are symmetrically distributed with the axis of the reduction gear 46 as a symmetric center;
further, through above-mentioned technical scheme, motor 43 and starting switch 3 electric connection, the staff of being convenient for presses starting switch 3, and control motor 43 begins work.
Further, the two end surfaces of the rotating rod 42 penetrate through and extend to the two side surfaces of the function board 41, the surfaces of the four first gears 48 are engaged with the surfaces of the two second gears 49, and the two end surfaces of the rotating rod 42 are fixedly sleeved with the traveling wheels 410;
further, by the above technical solution, the surfaces of the four first gears 48 are all meshed with the surfaces of the two second gears 49, so as to facilitate speed limiting of the rotation speed of the rotating rod 42.
Further, the axes of the travelling wheel 410, the rotating rod 42, the second gear 49, the speed reducing wheel 46 and the first bevel gear 45 are all located on the same axis, and the lower surface of the travelling wheel 410 and the lower surface of the universal wheel 2 are located on the same horizontal plane;
further, through the above technical solution, the rotating rod 42 drives the traveling wheels 410 to rotate slowly and at a constant speed.
Further, be provided with automatic running gear through the lower surface that sets up former feed bin 1, and automatic running gear is including flange 4, the upper surface of flange 4 and the lower fixed surface of former feed bin 1 are connected, reached and not only realized alleviateed staff intensity of labour through this automatic running gear, and improved work efficiency's effect, solved current staff when artifical promotion former feed bin 1, not only the automation is incomplete, and caused staff intensity of labour big, the problem of easy influence work efficiency.
The working principle is as follows: after cotton yarn in raw material bin 1 is grabbed by the bale plucker and is accomplished, the staff presses start switch 3, control motor 43 begins work, second helical gear 47 on motor 43 drive transmission shaft 44 is rotary motion, second helical gear 47 meshes with first helical gear 45, drive bull stick 42 rotary motion, set up gear 46, four first gears 48, two second gears 49 carry out the speed limit to the rotational speed of bull stick 42, it makes slowly and at the uniform velocity rotation to realize bull stick 42 drive walking wheel 410, and then drive universal wheel 2 through walking wheel 410 and from dynamic formula promotion raw material bin 1 to the cotton yarn department of stacking will store up cotton storage bin full cotton yarn, in the walking process, the staff passes through the handle control raw material bin 1 direction of 1 left side surface in raw material bin.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.