CN212334544U

CN212334544U - Automatic encapsulation collection appearance integration system

Info

Publication number: CN212334544U
Application number: CN202020816402.XU
Authority: CN
Inventors: 王云山; 黄庆国; 胡江明
Original assignee: Zhejiang Huadian Intelligent Power Station Equipment Co ltd
Current assignee: Zhejiang Huadian Intelligent Power Station Equipment Co ltd
Priority date: 2020-05-16
Filing date: 2020-05-16
Publication date: 2021-01-12
Anticipated expiration: 2030-05-16

Abstract

The utility model discloses an automatic encapsulation collection appearance integration system, including collection appearance ware, collection appearance bucket, bottle capper, close guarantor bung and chute, stretch out during the system assembly and hug closely collection appearance ware left side in the chain trigger of bottle capper right-hand member inserts in the breach of the base subassembly of collection appearance ware and the first frame of bottle capper, the bottle capper left side is equipped with the chute of hugging closely and just to the chain trigger. The utility model discloses in can satisfy an album appearance in-process and weigh on line, can prevent sample moisture loss again, can realize an album automatic business turn over collection appearance ware of appearance bucket, automatic closing cap and automatic establishment sample information with close guarantor collection appearance bucket, the cooperation of closing cap, realize the collection of coal sample, encapsulation and information establishment full process automation to can realize the information-based confidential management of sample with equipment such as computer terminal, bring better use prospect.

Description

Automatic encapsulation collection appearance integration system

Technical Field

The utility model belongs to the technical field of the collection and the automatic encapsulation of coal sample among the coal sample collecting process, especially, relate to an automatic encapsulation collection appearance integration system.

Background

The coal sample collector is a main supporting device in the coal in-plant inspection process, the coal sample collector which is commonly used is manually and sequentially placed into sample collecting barrels, a plurality of sample collecting barrels are arranged in each collector, after the coal sample is collected, the sample collecting barrels are manually taken out, the coal sample is packaged by a plastic bag and coal sample information is compiled, and then the coal sample is transported to a sample preparation room for sample preparation.

The existing coal sample collecting device has certain defects in the using process, dishonest behaviors such as human factors and the like are easy to occur in the collecting, packaging and transferring processes of coal samples, the safety of samples and information is difficult to ensure, the hidden trouble of invisibility exists in the test result of the coal samples, and disputes between supply and demand parties are easy to cause, so that an automatic sample collection and packaging system is provided.

SUMMERY OF THE UTILITY MODEL

The utility model provides an automatic encapsulation collection appearance integration system aims at solving the problem that detects the leakproofness.

The utility model discloses a realize like this, an automatic encapsulation collection appearance integration system, including collection appearance ware, collection appearance bucket, bottle capper, close guarantor bung and chute, stretch out during the system assembly and hug closely collection appearance ware left side in the chain trigger of bottle capper right-hand member inserts in the breach of the base subassembly of collection appearance ware and the first frame of bottle capper, the bottle capper left side is equipped with the chute of hugging closely and just to the chain trigger.

As a preferred, collection appearance ware includes first frame, gear motor, positioning disk subassembly and base subassembly, the positioning disk subassembly is installed in first frame top, gear motor installs on the vertical scroll of positioning disk subassembly upper end, base unit mount is in first frame lower extreme.

As a preferred, the positioning disk subassembly includes the apron and be provided with the feed inlet, install in the vertical scroll that the apron central point put, install in the tapered roller bearing between vertical scroll and apron, install in the lift closing plate of apron below and be equipped with the ascending space of collection appearance bucket when weighing, install in the positioning disk of vertical scroll lower extreme corresponding to the feed inlet position to be provided with a collection appearance bucket location station on the positioning disk.

As a preferred, the base subassembly includes the bottom plate, be equipped with the breach as advancing, go out an album appearance bucket station corresponding to collection appearance bucket location station department on the positioning disk on the bottom plate, the sliding rail of welding on the bottom plate, the collection appearance bucket leading truck of welding on the bottom plate, the dodge gate and the one end of welding on an album appearance bucket leading truck assemble in the dodge gate, the other end welds dodge gate closing mechanism on the bottom plate, welds the lifting seal board elevating system on the bottom plate, is equipped with the lift title platform corresponding to the feed inlet position.

As a preferred embodiment, the capping machine includes the second frame to both ends are equipped with collection appearance bucket export, install in the capping device of second frame upper end, install in the chain trigger of second frame lower extreme, install the gland position on the chain trigger and write the positioner of screens about the second frame, the capping device includes the base, install in the storage lid section of thick bamboo of base top right-hand member, install in the base top and store up the lid section of thick bamboo both sides symmetric position fall and cover backstop device, install in the capping mechanism at base middle part, install in the writing of base below left end and clamp the device, install in the guiding mechanism of base below, install in the flip device of base below.

Compared with the prior art, the beneficial effects of the utility model are that: the device can not only meet the requirement of online weighing in the sample collection process, but also prevent the water loss of samples, can realize the automatic sample collection and collection of the sample collection barrel, the automatic sealing and the automatic establishment of sample information by matching with a close-protection sample collection barrel and a sealing cover machine, realizes the automation of the whole process of collection, packaging and information establishment of coal samples, can realize the informatization secret management of the samples with equipment such as a computer terminal and the like, and brings better use prospect.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the internal structure of the rack of the present invention;

FIG. 3 is a schematic view of the connection structure of the cover plate and the positioning plate of the present invention;

fig. 4 is a schematic structural view of the lifting mechanism of the present invention;

FIG. 5 is a schematic view of the connection structure between the rack and the sample collection barrel of the present invention;

fig. 6 is a schematic view of the base structure of the present invention.

In the figure: 1. a sample collector; 101. a first frame; 102. a reduction motor; 103. a puck assembly; 10301. a cover plate; 10302. a vertical shaft; 10303. a tapered roller bearing; 10304. lifting the sealing plate; 10305. positioning a plate; 104. a base assembly; 10401. a base plate; 10402. a movable door; 10403. a movable door opening and closing mechanism; 10404. a sample collection barrel guide frame; 10405. a slide rail; 10406. a lifting mechanism for lifting the sealing plate; 10407. lifting the weighing platform; 2. a sample collection barrel; 3. A capping machine; 301. a second frame; 302. a positioning device; 303. a capping device; 304. a chain plate machine; 30301. a base; 30302. writing the card device; 30303. a cover pulling device; 30304. a capping mechanism; 30305. a guide mechanism; 30606. a lid-falling stopper; 30307. a cover storage cylinder; 4. a security barrel cover; 5. a chute.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, in the description of the present invention, furthermore, "first", "second", "third", and "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be further noted that, unless explicitly stated or limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, connected through an intermediate medium, or connected to the inside of two elements. To those of ordinary skill in the art, it will be understood that the specific meaning of the above terms in the present invention "a plurality" means two or more unless otherwise specifically limited.

Referring to fig. 1-6, the present invention provides a technical solution: the device comprises a sample collector 1, a sample collection barrel 2, a capping machine 3, a security barrel cover 4 and a chute 5, wherein a chain plate machine 304 extending out of the right end of the capping machine 3 is inserted into a gap of a base component 104 of the sample collector 1 during system assembly, a first rack 101 of the capping machine 3 is tightly attached to the left side of the sample collector 1, and the left side of the capping machine 3 is provided with a tightly attached chute 5 and is opposite to the chain plate machine 304.

Specifically, the sample collector 1 includes a first frame 101, a speed reduction motor 102, a positioning disc assembly 103 and a base assembly 104, wherein the positioning disc assembly 103 is installed above the first frame 101, the speed reduction motor 102 is installed on a vertical shaft 10302 at the upper end of the positioning disc assembly 103, and the base assembly 104 is installed at the lower end of the first frame 101.

Specifically, the positioning disk assembly 103 comprises a cover plate 10301 and is provided with a feeding hole, a vertical shaft 10302 installed at the central position of the cover plate 10301, a tapered roller bearing 10303 installed between the vertical shaft 10302 and the cover plate 10301, a lifting sealing plate 10304 installed below the cover plate 10301 and provided with a space for lifting the sample collecting barrel 2 during weighing corresponding to the position of the feeding hole, and a positioning disk 10305 installed at the lower end of the vertical shaft 10302, wherein 6 sample collecting barrel positioning stations are arranged on the positioning disk 10305.

Specifically, the base component 104 includes a bottom plate 10401, a notch is arranged at a positioning station corresponding to the sample collecting barrel 2 on the positioning plate 10305 on the bottom plate 10401 as a station for inputting and outputting the sample collecting barrel 2, a slide rail 10105 welded on the bottom plate 10401, a sample collecting barrel guide frame 10404 welded on the bottom plate 10401, a movable door 10402 welded on the sample collecting barrel guide frame 10404 and a lifting weighing platform 10407 with one end assembled on the movable door 10402, a movable door opening and closing mechanism 10403 with the other end welded on the bottom plate 10401, a lifting sealing plate lifting mechanism 10406 welded on the bottom plate 10401, and a lifting weighing platform 10407 corresponding to a position of a feeding port.

Specifically, the cover sealing machine 3 comprises a second frame 301, wherein outlets of the sample collecting barrels 2 are arranged at the left end and the right end of the second frame 301, a cover pressing device 303 mounted at the upper end of the second frame 301, a chain trigger 304 mounted at the lower end of the second frame 301, and a positioning device 302 for a cover pressing position and a cover writing position mounted on the chain trigger 304, the cover pressing device 303 comprises a base 30301, a cover storage barrel 30307 mounted at the upper right end of the base 30301, cover falling stopping devices 30306 mounted at bilaterally symmetrical positions of the cover storage barrel 30307 above the base 30301, a cover pressing mechanism 30304 mounted in the middle of the base 30301, a cover writing position 30302 mounted at the left end below the base, a guide mechanism 30305 mounted below the base 30301, and a cover pulling device 30303 mounted below the base.

The utility model discloses a theory of operation:

1. automatic barrel feeding device

Manually putting 1 sample collecting barrel on a chain plate machine from the left inlet of the cap sealing machine, starting an automatic barrel feeding instruction, starting a positioning device of a writing clamping position of the cap sealing machine, starting the chain plate machine, conveying the sample collecting barrel to the writing clamping position through the chain plate machine and stopping, lifting a sealing plate of a sample collector, rotating a positioning plate component of the sample collector to any station of the positioning plate to the position corresponding to the chain plate machine, opening a movable door of the sample collector, retracting the positioning device of the writing clamping position, conveying the sample collecting barrel to the position of the sample collecting barrel by the chain plate machine, closing the movable door, rotating the positioning plate component of the sample collector to one station to complete the barrel feeding work of one sample collecting barrel, sequentially feeding the rest sample collecting barrels into the sample collector according to the flow, after all the sample collecting barrels enter the sample collector, rotating the positioning plate component of the sample collector to ensure that any sample collecting barrel is aligned with a feed inlet and default to be the rest sample collecting barrels of the sample collecting, the sample collector lifting sealing plate descends and covers the upper ends of all sample collecting barrels. The sample collector lifting weighing platform rises and jacks the sample collecting barrel at the No. 1 position, so that the materials are weighed on line when entering the sample collecting barrel.

2. Automated packaging

When all sample collecting barrels in the sample collector finish collecting samples, a packaging instruction is started, the sample collector positioning disc assembly rotates the sample collecting barrel No. 1 to a chain trigger at a barrel discharging position, a movable door is opened, a lifting sealing plate rises, a capping machine capping position positioning device extends out, the chain trigger is opened to convey the sample collecting barrel No. 1 to a capping position, the chain trigger stops, the capping device falls off a cap stopping device and extends out to press a second close-protection barrel cap at the bottom layer in a cap storage barrel, a cap pulling device pulls the close-protection barrel cap at the bottom layer in the cap storage barrel to a capping position along a guide mechanism, a capping mechanism acts to press the close-protection barrel cap into the sample collecting barrel and then recover, the capping position positioning device recovers, a writing position positioning device extends out, the chain trigger starts to convey the capped close-protection sample collecting barrel to a clamping position, the writing device writes sample information into a chip on the close-protection barrel cap and then writes the sample information into the writing position positioning device to recover, the chain trigger conveys the close-protection sample collecting barrel to a chute, and (5) according to the flow until all the sample collecting barrels are completely packaged.

The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims

1. The utility model provides an automatic encapsulation collection appearance integration system, a serial communication port, including collection appearance ware (1), collection appearance bucket (2), capper (3), close guarantor bung (4) and chute (5), stretch out in chain trigger (304) of capper (3) right-hand member during system's equipment and insert in the breach of base subassembly (104) of collection appearance ware (1) and first frame (101) of capper (3) hug closely collection appearance ware (1) left side, capper (3) left side is equipped with chute (5) of hugging closely and just to chain trigger (304).

2. The automated sample collection and packaging system of claim 1, wherein: sampler collection ware (1) includes first frame (101), gear motor (102), positioning disk subassembly (103) and base subassembly (104), mounting in first frame (101) top positioning disk subassembly (103), gear motor (102) are installed on vertical scroll (10302) of positioning disk subassembly (103) upper end, base subassembly (104) are installed in first frame (101) lower extreme.

3. The automated sample collection and packaging system of claim 2, wherein: the positioning disc assembly (103) comprises a cover plate (10301), a feed inlet, a vertical shaft (10302) arranged at the central position of the cover plate (10301), a tapered roller bearing (10303) arranged between the vertical shaft (10302) and the cover plate (10301), a lifting sealing plate (10304) arranged below the cover plate (10301), a sample collecting barrel (2) ascending space corresponding to the position of the feed inlet when weighing is arranged, and a positioning disc (10305) arranged at the lower end of the vertical shaft (10302), wherein 6 sample collecting barrel positioning stations are arranged on the positioning disc (10305).

4. The automated sample collection and packaging system of claim 2, wherein: base subassembly (104) includes bottom plate (10401), it is equipped with the breach as into, goes out collection appearance bucket (2) station to fix a position corresponding to collection appearance bucket (2) on positioning disk (10305) on bottom plate (10401) department on bottom plate (10401), slide rail (10105) of welding on bottom plate (10401), collection appearance bucket leading truck (10404) of welding on bottom plate (10401), swing gate (10402) and one end assembly in swing gate (10402) on collection appearance bucket leading truck (10404), swing gate closing mechanism (10403) that the other end welded on bottom plate (10401), lift closing plate elevating system (10406) of welding on bottom plate (10401), be equipped with lift scale platform (10407) corresponding to the feed inlet position.

5. The automated sample collection and packaging system of claim 1, wherein: the cover sealing machine (3) comprises a second rack (301), wherein outlets of sample collecting barrels (2), a cover pressing device (303) installed at the upper end of the second rack (301), a chain trigger (304) installed at the lower end of the second rack (301), a positioning device (302) installed on a cover pressing position and a card writing position on the chain trigger (304) are arranged at the left end and the right end of the second rack (301), the cover pressing device (303) comprises a base (30301), a cover storage cylinder (30307) installed at the right end above the base (30301), cover falling stopping devices (30306) installed at bilateral symmetry positions of the cover storage cylinder (30307) above the base (30301), a cover pressing mechanism (30304) installed in the middle of the base (30301), a card writing device (30302) installed at the left end below the base, a guide mechanism (30305) installed below the base (30301) and a cover pulling device (30303) installed below the base.