CN212331288U - Waste material removing device - Google Patents
Waste material removing device Download PDFInfo
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- CN212331288U CN212331288U CN202021341325.3U CN202021341325U CN212331288U CN 212331288 U CN212331288 U CN 212331288U CN 202021341325 U CN202021341325 U CN 202021341325U CN 212331288 U CN212331288 U CN 212331288U
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Abstract
The utility model discloses a clear away waste material device, include: the punching unit separates the materials into main materials and waste materials; the feeding unit is arranged at one end of the punching unit and is used for conveying materials to the punching unit; the aligning units are arranged on two sides of the punching unit and push the materials to align the positions on the punching unit; and the material taking unit is arranged at the other end of the punching unit, clamps the waste material and moves linearly, and takes the waste material out of the punching unit. In this way, the utility model discloses can realize the function of automatic clear waste material, reduce manual work, improve the efficiency of cleaing away the waste material. This clear away waste material device can the exclusive use, also can combine with other equipment to use, connects other equipment at the feed end of feed unit for other equipment as the feeding device of feed unit can, need not other transport and remove the operation, be favorable to improving the convenience of clear away the waste material operation.
Description
Technical Field
The utility model relates to a clear away waste material technical field, especially relate to a clear away waste material device.
Background
In the conventional printing industry, paper products need to be subjected to die cutting in various shapes in the product manufacturing process, and the products subjected to die cutting can be formed into a required product only by cleaning wastes of different hole sites. The waste materials are usually cleaned by manual operation or the waste materials are cleaned by setting a manual jig according to the product positioning.
The traditional method for clearing away the waste materials is that according to different product structures, a plurality of hole site conditions need to be punched at the middle part of the product, corresponding waste clearing modules need to be manually formulated to manually clear the waste materials, a large amount of manual cleaning is needed in the period, and complicated manual turnover and transportation are needed before and after waste clearing, so that the waste clearing is extremely labor-wasting, the waste clearing efficiency is low, and the waste clearing cost is increased.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the main technical problem who solves provides a clear away waste material device, can realize the function of automatic clear waste material, reduces manual work, improves the efficiency of clearing away the waste material.
In order to achieve the above object, the technical solution of the present invention is:
a waste disposal device comprising:
the punching unit separates the materials into main materials and waste materials;
the feeding unit is arranged at one end of the punching unit and is used for conveying materials to the punching unit;
the aligning units are arranged on two sides of the punching unit and push materials to align on the punching unit; and
the material taking unit is arranged at the other end of the punching unit and clamps the waste materials to do linear motion, and the waste materials are drawn out of the punching unit.
Preferably, the punching machine further comprises a workbench, and the punching unit, the feeding unit, the aligning unit and the material taking unit are all arranged on the workbench; and a storage box is arranged below the workbench and is respectively positioned below the punching unit and the material taking unit.
Preferably, the punching unit comprises a punching cylinder, an upper die and a lower die, the lower die is arranged on the workbench, the upper die is connected to a piston rod of the punching cylinder, and the upper die is located above the lower die.
Preferably, the punching unit further comprises a sensor, the sensor is arranged on the lower die, and the sensor is located at the connection position of the lower die and the feeding unit.
Preferably, the feeding unit comprises a conveying belt, a feeding cylinder and a feeding plate, the conveying belt is arranged on the workbench, the feeding cylinder is arranged on one side of the conveying belt, the feeding plate is connected to a piston rod of the feeding cylinder, and the feeding plate is located above the conveying belt.
Preferably, the feeding unit further comprises a support and a lifting cylinder, the support is connected to a piston rod of the feeding cylinder, and the support is located above the conveying belt; the lifting cylinder is arranged on the support, and the feeding plate is connected to a piston rod of the lifting cylinder.
Preferably, the feeding unit further comprises a linear guide rail, the linear guide rail is arranged on the workbench and located on two sides of the conveying belt, and the support is in sliding connection with the linear guide rail.
Preferably, the alignment unit comprises an alignment cylinder and an alignment plate, the alignment plate is connected to a piston rod of the alignment cylinder, and the alignment plate is located on two sides of the punching unit.
Preferably, the material taking unit comprises a material taking cylinder and a pneumatic finger, the pneumatic finger is connected to a piston rod of the material taking cylinder, and the pneumatic finger is located at one end, far away from the feeding unit, of the punching unit.
Preferably, the material blocking unit comprises a material blocking cylinder and a material blocking plate, the material blocking plate is connected to a piston rod of the material blocking cylinder, and the material blocking plate is located at one end, away from the punching unit, of the feeding unit.
Because of above-mentioned technical scheme's application, compared with the prior art, the utility model has the following beneficial effect:
the utility model provides a clear away waste material device can realize automatic feed, divide the material, counterpoint and get the material to can realize the function of automatic clear waste material, reduce manual work, improve the efficiency of cleaing away the waste material. This clear away waste material device can the exclusive use, also can combine with other equipment to use, connects other equipment at the feed end of feed unit for other equipment as the feeding device of feed unit can, need not other transport and remove the operation, be favorable to improving the convenience of clear away the waste material operation.
Drawings
Fig. 1 is a schematic structural view of the waste material removing device of the present invention.
Fig. 2 is a front view of the waste removing device of the present invention.
Fig. 3 is an exploded view of a waste material removing apparatus according to the present invention.
Description of reference numerals:
a work table 1;
a material storage box 2;
the punching unit 3, a punching cylinder 31, an upper die 32, a lower die 33, a sensor 34, a punching cylinder mounting plate 35, an upper die mounting plate 36, a linear bearing 37 and a guide post 38;
the feeding unit 4, the conveying belt 41, the feeding air cylinder 42, the feeding plate 43, the bracket 44, the lifting air cylinder 45 and the linear guide rail 46;
the material blocking unit 5, the material blocking cylinder 51 and the material blocking plate 52;
the alignment unit 6, the alignment cylinder 61 and the alignment plate 62;
the material taking unit 7, a material taking cylinder 71 and a pneumatic finger 72.
Detailed Description
The following detailed description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings, so as to enable those skilled in the art to more easily understand the advantages and features of the present invention, and thereby define the scope of the invention more clearly and clearly.
Referring to the drawings, an apparatus for removing waste material comprises: a punching unit 3, a feeding unit 4, a contraposition unit 6 and a material taking unit 7. The punching unit 3 separates the material into main material and waste material, the main material is the required product, and the waste material is the unnecessary leftover material. The feeding unit 4 is provided at one end of the punching unit 3 for feeding the material to the punching unit 3. The aligning unit 6 is arranged on two sides of the punching unit 3, and the aligning unit 6 pushes the materials to align the positions on the punching unit 3. The material taking unit 7 is arranged at the other end of the punching unit 3, and the material taking unit 7 clamps the waste materials to do linear motion and takes out the waste materials from the punching unit 3.
This clear away waste material device still includes workstation 1, and die-cut unit 3, feed unit 4, counterpoint unit 6 and get material unit 7 and all set up on workstation 1, and workstation 1 plays support fixed action to whole clear away waste material device. The storage box 2 is arranged below the workbench 1, the storage box 2 is respectively located below the punching unit 3 and the material taking unit 7, the storage box 2 below the punching unit 3 is used for placing separated main materials, and the storage box 2 below the material taking unit 7 is used for placing separated waste materials. Can set up workstation 1 into frame construction, storage case 2 directly places in 1 below of workstation, and the major ingredient and the waste material of being convenient for like this and separating are placed to storage case 2.
The frame structure of the workbench 1 can be formed by welding cold-rolled steel square tubes, and a supporting frame with stable structure and smooth appearance is formed after electrostatic spraying and high-temperature curing. In order to facilitate the movement of the whole waste removing device, the bottom end of the workbench 1 can be provided with universal wheels, so that the position can be flexibly and conveniently moved and changed.
The punching unit 3 comprises a punching cylinder 31, an upper die 32 and a lower die 33, the lower die 33 is arranged on the workbench 1, the upper die 32 is connected on a piston rod of the punching cylinder 31, and the upper die 32 is positioned above the lower die 33. When the material is conveyed by the feeding unit 4 and placed on the lower die 33, the upper die 32 is driven by the punching cylinder 31 to be pressed down, and the material is punched into a desired shape to form a product. The downward pressure of the upper die 32 is set according to actual requirements, or materials are subjected to a primary forming process in a previous process, so that the materials can be separated into main materials and waste materials in the process of pressing the upper die 32 downward.
According to the required shape, the lower die 33 is provided with forming holes with different shapes, the forming holes are through holes, and after the materials are separated into main materials and waste materials, the main materials directly fall into the material storage box 2 below the punching unit 3 under the action of self gravity.
The punching cylinder 31 is installed on the punching cylinder mounting plate 35, the upper die 32 is installed on the upper die mounting plate 36, in order to improve the stability of the upper die 32 in the lifting process, a linear bearing 37 and a guide pillar 38 are arranged between the punching cylinder mounting plate 35 and the upper die mounting plate 36, and the guiding effect is achieved in the lifting process of the upper die 32.
Die-cut unit 3 still includes sensor 34, and sensor 34 is connected with the controller, and the PLC controller in the conventional art can be chooseed for use to the controller, controls through the controller the utility model discloses in the cylinder that relates. A sensor 34 is provided on the lower mold 33, the sensor 34 being located at the junction of the lower mold 33 and the feed unit 4. The sensor 34 may be a gravity sensor, an infrared sensor, or the like. When the sensor 34 senses the material fed from the feeding unit 4, the punching cylinder 31 drives the upper die 32 to be pressed down.
The feeding unit 4 comprises a conveying belt 41, a feeding air cylinder 42 and a feeding plate 43, wherein the conveying belt 41 is arranged on the workbench 1, and materials are conveyed to the punching unit 3 through the conveying belt 41. When this clear away waste material device is connected on other equipment, only need with the discharge end of other equipment connect the input at conveyer belt 41 can for the material is automatic to be sent to conveyer belt 41 on, has stopped the waste of manual work, time, the stock of secondary turnover material greatly, makes its material one step put in place, need not artifical the transfer.
The feeding cylinder 42 is arranged at one side of the conveying belt 41, the feeding plate 43 is connected to a piston rod of the feeding cylinder 42, and the feeding plate 43 is positioned above the conveying belt 41. When the material is delivered to the junction of the punching unit 3 and the feeding unit 4, the feeding plate 43 is driven by the feeding cylinder 42 to push the material into the punching unit 3 until the proper position.
In order to adapt to materials with different heights, the feeding unit 4 further comprises a bracket 44 and a lifting cylinder 45, wherein the bracket 44 is connected to a piston rod of the feeding cylinder 42, and the bracket 44 is positioned above the conveying belt 41. The lifting cylinder 45 is arranged on the bracket 44, and the feeding plate 43 is connected to a piston rod of the lifting cylinder 45. The support 44 is driven to move horizontally by the feeding air cylinder 42, the lifting air cylinder 45 and the feeding plate 43 are driven by the support 44 to move horizontally, and the feeding plate 43 is driven to lift by the lifting air cylinder 45, so that the feeding plate 43 can reach the position for pushing the material.
The feeding unit 4 further comprises a linear guide 46, the linear guide 46 is disposed on the working table 1, the linear guide 46 is located on two sides of the conveying belt 41, and the bracket 44 is slidably connected with the linear guide 46. When the feeding cylinder 42 drives the bracket 44 to move horizontally, the bracket 44 slides on the linear guide rail 46, so that the stability of the horizontal movement of the bracket 44 is improved, the abrasion of the bracket 44 is reduced, and the service life of the bracket is prolonged.
In order to avoid pushing the material out of the lower die 33 during the pushing of the material by the feeding plate 43, the scrap removing apparatus further includes a material blocking unit 5. The striker unit 5 comprises a striker cylinder 51 and a striker plate 52, the striker plate 52 is connected to a piston rod of the striker cylinder 51, and the striker plate 52 is located at one end of the punching unit 3 far away from the feeding unit 4. The striker cylinder 51 drives the striker plate 52 to perform linear motion, which may be vertical linear motion or horizontal linear motion. When the material blocking cylinder 51 moves vertically and linearly, the material blocking cylinder 51 can be arranged in parallel with the punching cylinder 31; when the linear motion is adopted, the material blocking cylinder 51 can be arranged on the workbench 1 in parallel with the feeding cylinder 42. The striker plate 52 performs alignment in the front-rear direction.
The alignment unit 6 comprises an alignment cylinder 61 and an alignment plate 62, the alignment plate 62 is connected to a piston rod of the alignment cylinder 61, and the alignment plate 62 is located on two sides of the punching unit 3. The aligning plate 62 moves in the opposite direction by the driving of the aligning cylinder 61, and aligns the material on the lower mold 33 in the left-right direction.
The material taking unit 7 includes a material taking cylinder 71 and a pneumatic finger 72, and the material taking cylinder 71 is provided on the other side of the conveyor belt 41. The pneumatic finger 72 is connected to a piston rod of the material taking cylinder 71, the pneumatic finger 72 is located at one end of the punching unit 3 far away from the feeding unit 4, and the pneumatic finger 72 in the conventional technology can be selected as the pneumatic finger 72. After the main materials and the waste materials are separated by the materials, the material taking cylinder 71 drives the pneumatic finger 72 to move to the position of the waste materials, the pneumatic finger 72 clamps the waste materials and then retracts under the driving of the material taking cylinder 71, and after the pneumatic finger 72 is loosened, the waste materials directly fall into the material storage box 2 below the material taking unit 7 to be collected.
In actual use, materials are conveyed through the conveyor belt 41, and the materials are carried by the conveyor belt 41 to move. After the sensor 34 detects the material, the signal is transmitted to the PLC, the PLC outputs an execution signal to the electromagnetic valve, and the material blocking cylinder 51 is controlled to drive the material blocking plate 52 to descend. And simultaneously, the lifting cylinder 45 drives the feeding plate 43 to descend, and the feeding cylinder 42 drives the bracket 44 to push the materials into the lower die 33. After the materials are in place, the aligning cylinders 61 on the left and right sides drive the aligning plates 62 to push the materials left and right to align. At the time of punching, the punching air cylinder 31 drives the upper die 32 to be closed with the lower die 33, and the main material and the waste material are punched and separated from the material.
After the main material and the waste material are separated from the material, the striker plate 52 is driven by the striker cylinder 51 to ascend. At the same time, the pneumatic finger 72 is opened, the material taking cylinder 71 drives the pneumatic finger 72 to reach the waste material position, and the pneumatic finger 72 is closed to clamp the waste material. The upper die 32 is driven by the punching cylinder 31 to ascend, the material taking cylinder 71 drives the pneumatic finger 72 to move back, the pneumatic finger 72 is opened, the waste material falls into the material storage box 2 located below the material taking unit 7, and the processes of feeding and separating the waste material and taking out the waste material are completed.
The above is only the embodiment of the present invention, not limiting the scope of the present invention, all the equivalent structures or equivalent processes of the present invention are used in the specification and the attached drawings, or directly or indirectly applied to other related technical fields, and all the same principles are included in the protection scope of the present invention.
Claims (10)
1. An apparatus for removing waste material, comprising:
the punching unit separates the materials into main materials and waste materials;
the feeding unit is arranged at one end of the punching unit and is used for conveying materials to the punching unit;
the aligning units are arranged on two sides of the punching unit and push materials to align on the punching unit; and
the material taking unit is arranged at the other end of the punching unit and clamps the waste materials to do linear motion, and the waste materials are drawn out of the punching unit.
2. A waste disposal apparatus as set forth in claim 1, wherein: the punching unit, the feeding unit, the aligning unit and the material taking unit are all arranged on the workbench; and a storage box is arranged below the workbench and is respectively positioned below the punching unit and the material taking unit.
3. A waste disposal apparatus as set forth in claim 2, wherein: the punching unit comprises a punching cylinder, an upper die and a lower die, the lower die is arranged on the workbench, the upper die is connected to a piston rod of the punching cylinder, and the upper die is located above the lower die.
4. A waste disposal apparatus as claimed in claim 3, wherein: the punching unit further comprises a sensor, the sensor is arranged on the lower die, and the sensor is located at the connecting position of the lower die and the feeding unit.
5. A waste disposal apparatus as set forth in claim 2, wherein: the feeding unit comprises a conveying belt, a feeding cylinder and a feeding plate, the conveying belt is arranged on the workbench, the feeding cylinder is arranged on one side of the conveying belt, the feeding plate is connected to a piston rod of the feeding cylinder, and the feeding plate is located above the conveying belt.
6. An apparatus for removing waste material as claimed in claim 5, wherein: the feeding unit further comprises a support and a lifting cylinder, the support is connected to a piston rod of the feeding cylinder, and the support is located above the conveying belt; the lifting cylinder is arranged on the support, and the feeding plate is connected to a piston rod of the lifting cylinder.
7. An apparatus for removing waste material as claimed in claim 6, wherein: the feeding unit further comprises a linear guide rail, the linear guide rail is arranged on the workbench and located on two sides of the conveying belt, and the support is connected with the linear guide rail in a sliding mode.
8. A waste disposal apparatus as set forth in claim 1, wherein: the alignment unit comprises an alignment cylinder and alignment plates, the alignment plates are connected to a piston rod of the alignment cylinder, and the alignment plates are located on two sides of the punching unit.
9. A waste disposal apparatus as set forth in claim 1, wherein: get the material unit including getting material cylinder and pneumatic finger, pneumatic finger is connected get on the piston rod of material cylinder, pneumatic finger is located die-cut unit is kept away from the one end of feeding unit.
10. A waste disposal apparatus as set forth in claim 1, wherein: still include the striker unit, the striker unit includes striker cylinder and striker plate, the striker plate is connected on the piston rod of striker cylinder, the striker plate is located die-cut unit is kept away from the one end of feeding unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021341325.3U CN212331288U (en) | 2020-07-09 | 2020-07-09 | Waste material removing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021341325.3U CN212331288U (en) | 2020-07-09 | 2020-07-09 | Waste material removing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212331288U true CN212331288U (en) | 2021-01-12 |
Family
ID=74080662
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021341325.3U Active CN212331288U (en) | 2020-07-09 | 2020-07-09 | Waste material removing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212331288U (en) |
-
2020
- 2020-07-09 CN CN202021341325.3U patent/CN212331288U/en active Active
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