CN212329994U - Ultrasonic welding device suitable for hexagonal geocell - Google Patents
Ultrasonic welding device suitable for hexagonal geocell Download PDFInfo
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- CN212329994U CN212329994U CN202021125517.0U CN202021125517U CN212329994U CN 212329994 U CN212329994 U CN 212329994U CN 202021125517 U CN202021125517 U CN 202021125517U CN 212329994 U CN212329994 U CN 212329994U
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Abstract
The utility model provides an ultrasonic welding device suitable for hexagon geotechnological check room belongs to geotechnological check room welding technical field. The welding machine component is uniformly fixed on the top of the frame along the production line direction and is vertical to the welding platform; the welding platform and the filler strip assembly transversely move integrally, one end of the welding platform is provided with a translation servo motor, and the translation servo motor is fixed on the rack; a jacking motor is arranged below the supporting plate; the method has the advantages that 1, the disturbance deformation of the cell sheet caused by moving the filler strip when the second welding seam of the hexagonal short side is welded is avoided, and the time is saved; 2. compared with the prior art, the operation is convenient, the design is reasonable, and the quantitative production can be realized. 3. And carrying out transverse movement of the supporting plate with a variable distance on an original welding point to finish secondary welding to form a double welding line, namely a short edge of the hexagonal geocell.
Description
Technical Field
The utility model provides an ultrasonic welding device suitable for hexagon geotechnological check room belongs to geotechnological check room welding technical field.
Background
The geocell is widely applied to the geotechnical fields of roadbed construction, slope greening and the like. The geocell is a honeycomb or latticed three-dimensional structure formed by connecting a plurality of ribs according to different modes. Currently, geocells on the market are mainly formed by welding, riveting or plug-in connection of reinforcing strips. The traditional geocell ultrasonic welding machine can only produce quadrilateral (rhombus) geocells. The existing sheet supporting plate transversely moves left and right in the production process and is completed through the air cylinder, only one fixed distance stroke can be performed, for example, the sheet supporting plate moves 445mm when the welding seam distance of 445mm is performed, and other distance movement can not be performed any more, in addition, the traditional welding backing strip is narrow and is usually about 5cm, a welding machine is difficult to perform two times of welding actions on one backing strip, and the welding seam distance of more than 5cm in width can not be completed on one backing strip, so that the traditional welding machine can only complete the welding of a quadrilateral geocell.
To sum up, for solving the structural not enough of current welding machine, the utility model relates to a hexagon ultrasonic welding device for geotechnological check room convenient to operation, reasonable in design and can the quantization production.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an ultrasonic welding device suitable for hexagon geotechnological check room, this hexagon ultrasonic welding device for geotechnological check room, be convenient for operation, reasonable in design and can quantify production.
The utility model is realized by the following technical proposal, which mainly comprises a frame, a welding platform and a welding machine component, wherein the welding machine component is uniformly fixed on the top of the frame along the production line direction and is vertical to the welding platform;
the welding platform is provided with a filler strip assembly, the filler strip assembly comprises a plurality of welding filler strips arranged in parallel, the welding filler strips are arranged above the supporting plate, and the positions of the welding filler strips correspond to those of the welding machine assembly;
the width of the welding backing strip is 5-15 cm, from 3-5 cm of the prior art, and widens to 5-15 cm; thereby meeting the welding support of the short edge of the sheet supporting plate; the welding platform is moved in a short distance to form two welding seams, namely one edge of the hexagonal cell is welded, and the servo motor of the working table frame can flexibly move the sheet supporting plate in multiple distances in a transverse direction to weld the long and short edges of the hexagonal cell.
The platform to be welded and the filler strip component transversely move integrally,
one end of the welding platform is provided with a translation servo motor which is fixed on the rack; a jacking motor is arranged below the sheet supporting plate;
the welding platform comprises two U-shaped working platforms, the tops of the working platforms are connected through a cross beam, a through hole is formed in the middle of a U-shaped bottom beam, a translation lead screw is arranged in the through hole, and a translation servo motor drives the translation lead screw to rotate and drives the welding platform to move in the horizontal direction, so that the corresponding position of the welding platform and a welding machine assembly (2) is adjusted; the corresponding positions include the movement of the length of the short side, and the movement of the length of the long side;
two reinforcing ribs are arranged between the U-shaped working table frames, two jacking motors are respectively connected between two ends of each reinforcing rib, and the jacking motors are connected with the bottoms of the supporting plates through vertical lead screws; and the supporting plate is driven to move along the vertical direction of the welding platform, so that the corresponding positions of the sheet supporting plate and the welding machine assembly are adjusted, and the storage distance of the welded cells is finished. The horizontal movement of the working table frame can only complete one-time fixed distance movement by the original cylinder, and the horizontal movement is changed into a servo motor, so that the horizontal movement with multiple distances is realized, two times of welding can be completed without moving the filler strip, the welding of the short sides of the hexagonal cells is completed, and the welding moving distance of the long sides of the hexagonal cells can be completed.
The working rack is arranged above the sliding rail, and the sliding rail is paved at the bottom of the rack.
The utility model has the advantages that 1, the disturbance deformation of the cellular room sheet caused by moving the filler strip when the second welding seam of the hexagonal short edge is welded is avoided, and the time is saved; 2. compared with the prior art, the operation is convenient, the design is reasonable, and the quantitative production can be realized; 3. and carrying out transverse movement of the supporting plate with a variable distance on an original welding point to finish secondary welding to form double welding lines.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Detailed Description
The invention will be further described with reference to fig. 1 and the following examples.
The utility model discloses a principle lies in that it is fixed with the welding machine constitution in the frame, realizes the welding of hexagon geotechnological check room through the horizontal variable distance motion of sheet layer board.
The welding machine mainly comprises a rack 1, a welding platform 12 and welding machine components 2, wherein the welding machine components 2 are uniformly fixed on the top of the rack 1 along the production line direction and are perpendicular to the welding platform 12;
the welding platform 12 is provided with a filler strip assembly 3, the filler strip assembly 3 comprises a plurality of welding filler strips 31 arranged in parallel, the welding filler strips 31 are arranged above the supporting plate 7, and the positions of the welding filler strips 31 correspond to the welding machine assembly 2;
the width of the welding backing strip 31 is 5 to 15cm, from 3 to 5cm in the prior art, and widens to 5 to 15 cm; therefore, the welding support of the short edge of the sheet supporting plate is met, and the welding support of the long edge of the sheet supporting plate is also met;
the welding platform 12 moves transversely and integrally with the backing strip assembly 3,
one end of the welding platform 12 is provided with a translation servo motor 4, and the translation servo motor 4 is fixed on the rack 1; a jacking motor 5 is arranged below the supporting plate 7;
the welding platform 12 comprises a front U-shaped working platform frame 121 and a rear U-shaped working platform frame 121, the tops of the working platform frames 121 are connected through a cross beam 122, a through hole 123 is formed in the middle of a U-shaped bottom beam, a translation lead screw 41 is arranged in the through hole 123, and a translation servo motor 4 drives the translation lead screw 41 to rotate and drives the welding platform 12 to move in the horizontal direction, so that the corresponding positions of the sheet supporting plate and the welding machine assembly 2 are adjusted; the corresponding positions include the movement of the length of the short side, and the movement of the length of the long side;
two reinforcing ribs 1211 are arranged between the U-shaped working table frames 121, two jacking motors 5 are respectively connected between two ends of each reinforcing rib 1211, and the jacking motors 5 are connected with the bottoms of the supporting plates 7 through vertical screw rods 51; and drives the pallet 7 to move vertically to adjust the relative position of the sheet pallet to the welder assembly 2.
The work bench 121 is arranged above the slide rails 6, and the slide rails 6 are laid on the bottom between the racks 1. The slide rail is a common transmission structure, and therefore, the drawing is only schematically illustrated, and a specific structure is not drawn, and does not affect understanding of the embodiment by those skilled in the art.
The utility model also comprises a feeding device known by the technicians in the field, which is not shown in the figure, when in operation and processing, the storage strip platform cuts strips with the same length and width in advance, and the feeding component is placed on the platform to be welded; the first movement distance of the welding platform 12 is the width of the short side designed for the hexagonal geocell is consistent, the welding of one short side of the hexagon is completed after the welding is completed on the filler strip assembly 3, and the filler strip assembly 3 provides support for a welding station; the second movement distance of the welding platform 12 is the width of the long edge designed for the hexagonal geocell is consistent, the welding of the long edge of the hexagon is formed after the secondary welding is completed on the filler strip assembly 3, and the welding filler strip 31 provides the support of the welding station again; forming double welding seams, and repeating the operations in sequence.
The above description of the embodiments is only intended to help understand the method of the present invention and its core ideas. It should be noted that, for those skilled in the art, without departing from the principle of the present invention, the present invention can be further modified and modified, and such modifications and modifications also fall within the protection scope of the appended claims.
Claims (2)
1. An ultrasonic welding device suitable for a hexagonal geocell mainly comprises a frame (1), a welding platform (12) and a welding machine assembly (2), and is characterized in that,
the welding machine components (2) are uniformly fixed on the top of the rack (1) along the production line direction and are vertical to the welding platform (12);
the welding platform (12) is provided with a filler strip assembly (3), the filler strip assembly (3) comprises a plurality of welding filler strips (31) which are arranged in parallel, the welding filler strips (31) are arranged above the supporting plate (7), and the positions of the welding filler strips (31) correspond to the welding machine assembly (2);
the width of the welding filler strip (31) is 5-15 cm, so that the sheet supporting plate can move corresponding to the length of the short side of the geocell;
the welding platform (12) and the filler strip component (3) transversely move integrally,
one end of the welding platform (12) is provided with a translation servo motor (4), and the translation servo motor (4) is fixed on the rack (1); a jacking motor (5) is arranged between the platform (12) to be welded and the supporting plate (7);
the welding platform (12) comprises a left U-shaped workbench frame (121) and a right U-shaped workbench frame (121), the tops of the workbench frames (121) are connected through a cross beam (122), a through hole (123) is formed in the middle of a U-shaped bottom beam, a translation lead screw (41) is arranged in the through hole (123), a translation servo motor (4) drives the translation lead screw (41) to rotate and drives the welding platform (12) to move in the horizontal direction, and therefore the corresponding position of a welding machine assembly (2) is adjusted; the corresponding positions comprise the movement of the length of the short side of the hexagonal geocell and the movement of the length of the long side;
two reinforcing ribs (1211) are arranged between the U-shaped working table frames (121), two jacking motors (5) are respectively connected between two ends of each reinforcing rib (1211), and the jacking motors (5) are connected with the bottoms of the supporting plates (7) through vertical lead screws (51); and the supporting plate (7) is driven to move along the vertical direction of the welding platform (12), so that the corresponding positions of the welded geocell sheets and the welder assembly (2) are adjusted.
2. An ultrasonic welding device suitable for hexagonal geocells according to claim 1, wherein:
the working table frame (121) is further arranged above the sliding rails (6), and the sliding rails (6) are paved at the bottom between the machine frames (1).
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CN202021125517.0U CN212329994U (en) | 2020-06-17 | 2020-06-17 | Ultrasonic welding device suitable for hexagonal geocell |
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CN202021125517.0U CN212329994U (en) | 2020-06-17 | 2020-06-17 | Ultrasonic welding device suitable for hexagonal geocell |
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