CN212328979U - Automatic needle machine of examining of toy finished product - Google Patents
Automatic needle machine of examining of toy finished product Download PDFInfo
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- CN212328979U CN212328979U CN202021013505.9U CN202021013505U CN212328979U CN 212328979 U CN212328979 U CN 212328979U CN 202021013505 U CN202021013505 U CN 202021013505U CN 212328979 U CN212328979 U CN 212328979U
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Abstract
The utility model relates to an automatic needle machine that examines of toy finished product, it includes quick-witted case, conveying platform, portal frame, the conveying platform lateral part is equipped with vertical direction rolling mechanism and horizontal direction rolling mechanism, the portal frame lateral part is equipped with through the propelling movement cylinder and detects the propelling movement cylinder, the portal frame includes first portal frame and second portal frame, connect between first portal frame and the second portal frame and be fixed with the deflector, first portal frame and second portal frame top all are equipped with metal detector, first portal frame and second portal frame lateral part all are equipped with through the propelling movement cylinder and detect the propelling movement cylinder; the vertical rolling mechanism comprises a transverse roller, a first motor and a first roller frame; the horizontal rolling mechanism comprises a vertical roller, a second motor and a second roller frame. The automatic needle detector for the toy finished products can comprehensively and thoroughly detect metals of the toy finished products; sorting is completed without stopping and manual operation, and the detection rate, the detection efficiency and the continuity are improved.
Description
Technical Field
The utility model relates to a plush toy check out test set field, concretely relates to automatic needle machine of examining of toy finished product.
Background
The plush toy production line needs to carry out needle inspection on finished products at the upstream of a packaging process, and aims to detect whether the inside of the finished toy products are mixed with broken pinheads and other metal objects in the processes of opening, filling, sewing and the like so as to eliminate the potential safety hazard of the finished toy products. The existing needle detector generally comprises a conveying table provided with a conveying belt and a portal frame which is arranged in the middle section of the conveying table in a straddling mode and is provided with a strong magnetic or optical metal detector, a concrete detection mode is that a toy finished product is carried on the portal frame by the conveying belt on the conveying table, once a metal detector on the portal frame senses metal substances, an alarm is sent, the conveying belt stops conveying, and the machine is started again to operate after being picked out by a starting person. The needle detector has good effect when being applied to clothes and other tiled products, but plush toys are mostly filled in a three-dimensional mode, the needle detector has the defect of single detection position, the conditions of low detection rate, high false passing rate and the like are caused, and in addition, the detection efficiency and the continuity are also limited by the detection form of manual sorting.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is: the automatic needle detector overcomes the defects that the existing needle detector is not thorough in detection, low in detection rate, low in efficiency, poor in continuity and the like when being applied to plush toy detection, and provides the automatic needle detector for the toy finished products, which can comprehensively detect the toy finished products and realize continuous feeding and automatic sorting.
The automatic needle detector for the toy finished products comprises a case, a conveying table arranged on the case, and a portal frame arranged on the conveying table, wherein a conveying belt is arranged on the conveying table, a metal detector is arranged on the portal frame, a vertical rolling mechanism and a horizontal rolling mechanism are arranged on the side portion of the conveying table, a pushing cylinder and a detecting pushing cylinder are arranged on the side portion of the portal frame, the portal frame comprises a first portal frame and a second portal frame along the conveying direction of the conveying belt, a guide plate is fixedly connected between the first portal frame and the second portal frame, the metal detectors are arranged at the tops of the first portal frame and the second portal frame, and the pushing cylinder and the detecting pushing cylinder are arranged on the side portions of the first portal frame and the second portal frame; the vertical rolling mechanism comprises a transverse roller, a first motor and a first roller frame, the first motor and the first roller frame are fixed on the conveying table, one end of the transverse roller is rotatably connected to a side bearing on the inner side of the first roller frame, and the other end of the transverse roller is connected with an output shaft of the first motor through a coupler; the horizontal rolling mechanism comprises an upright roller, a second motor and a second roller frame, the second motor and the second roller frame are fixed on the conveying table, the upright roller can be rotatably hoisted on an upper bearing at the top of the second roller frame, and the upper end of the upright roller is connected with an output shaft of the second motor through a transmission belt.
In order to distribute the passing products and the detected products to different positions and convey the passing products and the detected products to the downstream direction by virtue of the conveying belt, the pushing cylinders and the detected pushing cylinders are electric cylinders, the cylinder barrel parts of the pushing cylinders and the detected pushing cylinders are fixed on the side wall of the portal frame, cylinder rods of the pushing cylinders and the detected pushing cylinders penetrate and extend into the portal frame, and pushing blocks are arranged at the end parts of the cylinder rods.
In order to feed and convey finished toy products to a correct detection position and convey the finished toy products to the downstream direction by virtue of a conveying belt, a feeding alignment plate is arranged on the first portal frame, and a channel isolation plate is arranged on the second portal frame in order to separate and convey passing products and detected products separated after detection.
In order to collect the passing products and the detected products respectively, a collecting box is arranged at the downstream end of the conveying table and comprises a passing product collecting box and a detection collecting box.
As a specific structural scheme, along the conveying direction of the conveying belt, the transverse roller is arranged at the downstream end of the first portal frame, and the vertical roller is arranged at the downstream end of the second portal frame.
As another specific structural scheme, along the conveying direction of the conveying belt, the vertical rollers are arranged at the downstream end of the first portal frame, and the transverse rollers are arranged at the downstream end of the second portal frame.
Specifically, the outer parts of the transverse roll and the vertical roll are wrapped with felt sleeves. Used for increasing friction and driving the toy finished product to turn over.
Specifically, the machine is internally provided with a PLC controller, the metal detector is electrically connected with the input end of the PLC controller, and the metal detector is electrically connected with the output end of the PLC controller through the pushing cylinder and the detecting pushing cylinder. The PLC controller controls the corresponding pushing air cylinder to push the detection product according to the sensing signal of the metal detector, no signal is controlled within a set time to push the detection product through the pushing air cylinder, and the detection product is controlled to be pushed through the detection air cylinder after the sensing signal of the metal detector is received.
The utility model relates to an automatic needle machine of examining of toy finished product overcomes the current needle machine of examining and uses the detection that appears on the plush toy detects not thoroughly, the relevance ratio is low to and defect such as inefficiency, continuity difference, its specific beneficial effect is:
(1) the two detection positions are utilized to carry out comprehensive and thorough metal detection on the toy finished product on the horizontal and vertical circumferential surfaces;
(2) automatically sorting the passing articles and the detected articles by using a sorting cylinder, conveying the passing articles and the detected articles to corresponding conveying passages, and finally classifying and collecting the passing articles and the detected articles;
(3) the sorting process does not need stopping and manual operation, and the detection efficiency and the continuity are improved.
Drawings
The following will further explain the automatic needle detector for toy finished products of the present invention with reference to the accompanying drawings:
FIG. 1 is a schematic view of a main view angle plane structure of the automatic needle detector for finished toy products;
FIG. 2 is a schematic top view of the automatic needle inspection machine (the direction of the arrow indicates the conveying direction of the finished and inspected products);
FIG. 3 is a partial enlarged view of portion A of FIG. 2;
fig. 4 is a partially enlarged view of a portion B in fig. 2.
In the figure:
1-a chassis;
2 a conveying table; 21-a conveying belt, 22-a vertical rolling mechanism and 23-a horizontal rolling mechanism; 221-transverse roller, 222-first motor, 223-first roller frame, 224-side bearing, 225-coupler, 231-vertical roller, 232-second motor, 233-second roller frame, 234-upper bearing and 235-driving belt;
3, a portal frame; 31-a metal detector, 32-a pushing cylinder, 33-a detection pushing cylinder and 34-a pushing block; 301-a first portal frame, 302-a second portal frame, 303-a guide plate, 304-a feeding alignment plate and 305-a lane separation plate;
4-a collection box; 41-passing product collection box, 42-detecting collection box.
Detailed Description
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the description of the present invention, it is to be understood that the terms "left", "right", "front", "back", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, and are used merely for convenience of description and simplification of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Embodiment 1: as shown in fig. 1 to 4, the automatic needle detector for the finished toy products comprises a machine case 1, a conveying table 2 arranged on the machine case 1, a portal frame 3 arranged on the conveying table 2, a conveying belt 21 is arranged on the conveying table 2, a metal detector 31 is arranged on the portal frame 3, the side part of the conveying table 2 is provided with a vertical rolling mechanism 22 and a horizontal rolling mechanism 23, the side part of the portal frame 3 is provided with a pushing cylinder 32 and a detecting pushing cylinder 33, wherein, along the conveying direction of the conveying belt, the gantry 3 comprises a first gantry 301 and a second gantry 302, a guide plate 303 is fixedly connected between the first portal frame 301 and the second portal frame 302, metal detectors 31 are arranged at the tops of the first portal frame 301 and the second portal frame 302, and a pushing cylinder 32 and a detection pushing cylinder 33 are arranged at the side parts of the first portal frame 301 and the second portal frame 302; the vertical rolling mechanism 22 comprises a transverse roller 221, a first motor 222 and a first roller frame 223, the first motor 222 and the first roller frame 223 are fixed on the conveying table 2, one end of the transverse roller 221 is rotatably connected to a side bearing 224 on the inner side of the first roller frame 223, and the other end of the transverse roller 221 is connected with an output shaft of the first motor 222 through a coupler 225; horizontal roll mechanism 23 includes edger roll 231, second motor 232 and second roller frame 233 are fixed on conveying platform 2, the rotatable hoist and mount of edger roll 231 is on the upper bearing 234 at second roller frame 223 top, edger roll 231 upper end through drive belt 235 with the output shaft of second motor 232 is connected.
The pushing cylinder 32 and the detecting pushing cylinder 33 are both electric cylinders, the cylinder barrel parts of the pushing cylinder 32 and the detecting pushing cylinder 33 are fixed on the side wall of the portal frame 3, cylinder rods of the pushing cylinder 32 and the detecting pushing cylinder 33 penetrate into the portal frame 3 and extend to the inside of the portal frame, and a pushing block 34 is arranged at the end part of each cylinder rod. For dispensing the pass and pickups to different locations and for downstream transport by means of the conveyor.
The first portal frame 301 is provided with a feeding alignment plate 304, so that finished toy products are fed and conveyed to a correct detection position and conveyed downstream by virtue of a conveying belt, and the second portal frame 302 is provided with a lane separation plate 305, so that pass products and detected products separated after detection are conveyed separately.
The downstream end of the transfer table 2 is provided with a collecting box 4 comprising a passing product collecting box 41 and a detected collecting box 42. For collecting the pass product and the detected product respectively.
And the outer parts of the transverse roller 221 and the vertical roller 231 are covered with felt sleeves. Used for increasing friction and driving the toy finished product to turn over.
The metal detector 31 is electrically connected with the input end of the PLC controller, and is electrically connected with the output end of the PLC controller through the pushing cylinder 32 and the detecting pushing cylinder 33. The PLC controller controls the corresponding pushing air cylinder to push the detection product according to the sensing signal of the metal detector, no signal is controlled within a set time to push the detection product through the pushing air cylinder, and the pushing air cylinder is controlled to be detected to push the detection product after the sensing signal of the metal detector is received.
Embodiment 2: according to the automatic needle detector for the toy finished products, along the conveying direction of the conveying belt, the transverse roller 221 is arranged at the downstream end of the first portal frame 301, and the vertical roller 231 is arranged at the downstream end of the second portal frame 302. Namely, the vertical rolling mechanism 22 is arranged in front of the first portal frame, and the horizontal rolling mechanism 23 is arranged in front of the second portal frame. The remaining structure and components are as described in embodiment 1, and the description will not be repeated.
Embodiment 3: the automatic needle detector for the toy finished products comprises vertical rollers 231 arranged at the downstream end of the first portal frame 301 and transverse rollers 221 arranged at the downstream end of the second portal frame 302 along the conveying direction of the conveying belt. Namely, the horizontal rolling mechanism 23 is arranged in front of the first portal frame, and the vertical rolling mechanism 22 is arranged in front of the second portal frame. The remaining structure and components are as described in embodiment 1, and the description will not be repeated.
And (3) running: the finished toy product is conveyed to the lower part of a first portal frame by a conveying belt from a position between a feeding alignment plate to a conveying table, the finished toy product is overturned in the vertical/horizontal direction under the friction drive of a felt sleeve on a transverse roller/a vertical roller, a PLC (programmable logic controller) controls a corresponding push cylinder to push a detected product according to the sensing signal of a metal detector, the detected product is pushed away from a detection position by the push cylinder under the control of no signal within set time and is conveyed to a detection position below a second portal frame under the guide of a guide plate, the finished toy product is overturned in the horizontal/vertical direction under the friction drive of the transverse roller/the felt sleeve on the vertical roller, the detected product is pushed by the push cylinder under the control of no signal within set time and is finally conveyed to a passing product collecting box, when metal is detected at two detection positions, the detected product conveying channel for the detected product on the opposite side is pushed by the detection push cylinder after the sensing signal of the metal detector is received, and finally falls into the detected product collecting box along with the conveying belt, so that automatic sorting is completed.
The automatic needle detector for the toy finished products utilizes two detection positions to comprehensively and thoroughly detect metal of the toy finished products on a horizontal circumferential surface and a vertical circumferential surface; automatically sorting the passing articles and the detected articles by using a sorting cylinder, conveying the passing articles and the detected articles to corresponding conveying passages, and finally classifying and collecting the passing articles and the detected articles; the sorting process does not need stopping and manual operation, and the detection efficiency and the continuity are improved.
The above description shows the main features, the basic principles, and the advantages of the invention. It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments or examples, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The foregoing embodiments or examples are therefore to be considered in all respects illustrative and not restrictive. The scope of the invention is indicated by the appended claims rather than by the foregoing description, and all changes that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (6)
1. The utility model provides an automatic needle machine of examining of toy finished product, is in including quick-witted case (1), setting conveying platform (2), the setting on quick-witted case (1) are in portal frame (3) on conveying platform (2), be equipped with conveyer belt (21) on conveying platform (2), be equipped with metal detector (31), characterized by on portal frame (3): the side part of the conveying table (2) is provided with a vertical rolling mechanism (22) and a horizontal rolling mechanism (23), the side part of the portal frame (3) is provided with a pushing cylinder (32) and a detecting pushing cylinder (33), wherein,
along the conveying direction of the conveying belt, the portal frame (3) comprises a first portal frame (301) and a second portal frame (302), a guide plate (303) is fixedly connected between the first portal frame (301) and the second portal frame (302), metal detectors (31) are arranged at the tops of the first portal frame (301) and the second portal frame (302), and pushing cylinders (32) and detection pushing cylinders (33) are arranged at the side parts of the first portal frame (301) and the second portal frame (302); the vertical rolling mechanism (22) comprises a transverse roller (221), a first motor (222) and a first roller frame (223), the first motor (222) and the first roller frame (223) are fixed on the conveying table (2), one end of the transverse roller (221) is rotatably connected to a side bearing (224) on the inner side of the first roller frame (223), and the other end of the transverse roller (221) is connected with an output shaft of the first motor (222) through a coupler (225); the level is including edger roll (231), second motor (232) and second roller frame (233) to rolling mechanism (23), second motor (232) and second roller frame (233) are fixed on conveying platform (2), the rotatable formula hoist and mount of edger roll (231) are on upper bearing (234) at second roller frame (233) top, edger roll (231) upper end through driving belt (235) with the output shaft of second motor (232) is connected.
2. The automatic needle detector for toy finished products as claimed in claim 1, wherein: the pushing cylinder (32) and the detection pushing cylinder (33) are electric cylinders, the cylinder barrel part of the pushing cylinder (32) and the detection pushing cylinder (33) is fixed on the side wall of the portal frame (3), cylinder rods of the pushing cylinder (32) and the detection pushing cylinder (33) penetrate and extend into the portal frame (3), and a push block (34) is arranged at the end part of each cylinder rod.
3. The automatic needle detector for toy finished products as claimed in claim 2, wherein: the first portal frame (301) is provided with a feeding alignment plate (304), and the second portal frame (302) is provided with a lane separating plate (305).
4. The automatic needle detector for toy end products as claimed in claim 3, wherein: the downstream end of the conveying table (2) is provided with a collecting box (4) which comprises a passing product collecting box (41) and a detection collecting box (42).
5. The automatic needle detector for toy finished products as claimed in claim 4, wherein: and the transverse roller (221) is arranged at the downstream end of the first portal frame (301) and the vertical roller (231) is arranged at the downstream end of the second portal frame (302) along the conveying direction of the conveying belt.
6. The automatic needle detector for toy finished products as claimed in claim 4, wherein: along the conveying direction of the conveying belt, the vertical roller (231) is arranged at the downstream end of the first portal frame (301), and the transverse roller (221) is arranged at the downstream end of the second portal frame (302).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021013505.9U CN212328979U (en) | 2020-06-04 | 2020-06-04 | Automatic needle machine of examining of toy finished product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021013505.9U CN212328979U (en) | 2020-06-04 | 2020-06-04 | Automatic needle machine of examining of toy finished product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212328979U true CN212328979U (en) | 2021-01-12 |
Family
ID=74075760
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021013505.9U Active CN212328979U (en) | 2020-06-04 | 2020-06-04 | Automatic needle machine of examining of toy finished product |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212328979U (en) |
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2020
- 2020-06-04 CN CN202021013505.9U patent/CN212328979U/en active Active
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