CN212328949U - Appearance defect detection equipment for inductance element - Google Patents
Appearance defect detection equipment for inductance element Download PDFInfo
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- CN212328949U CN212328949U CN202020596119.0U CN202020596119U CN212328949U CN 212328949 U CN212328949 U CN 212328949U CN 202020596119 U CN202020596119 U CN 202020596119U CN 212328949 U CN212328949 U CN 212328949U
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- inductance element
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- rotary table
- appearance defect
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Abstract
The utility model belongs to the technical field of inductance element appearance detection, and particularly discloses an appearance defect detection device of an inductance element, which comprises a shell; the supporting assembly is arranged on the bearing and conveying mechanism, the feeding mechanism, the detecting mechanism and the distributing mechanism; the bearing and conveying mechanism comprises a rotary table and a driving motor connected with the rotary table, the rotary table is used for bearing the inductive element, and the driving motor is used for driving the rotary table to drive the inductive element to rotate; the feeding mechanism, the detection mechanism and the material distribution mechanism are sequentially positioned on the periphery of the rotary table to sequentially feed, detect and distribute the inductance elements. Adopt the utility model discloses technical scheme drives inductance element through driving motor drive carousel and rotates, and feed mechanism, detection mechanism and feed mechanism lie in carousel week side in proper order and carry out the material loading, detect and divide the material to inductance element in proper order, realize inductance element's apparent defect automated inspection, provide inductance element's apparent defect detection efficiency and precision from this.
Description
Technical Field
The utility model relates to an inductance element outward appearance detects technical field, in particular to inductance element's outward appearance defect check out test set.
Background
The integrally formed inductance component may generate various appearance defects during the production process due to the limitation of the production process or the characteristics of the product material, such as: the defects of edge breakage, cracks, poor electrodes, poor paint spraying, poor viscose glue, poor screen printing and the like are not acceptable by users, and especially the fatal defects of the cracks, the poor electrodes, the edge breakage and the like can directly influence the subsequent use performance of the inductance element. At present, an inductance element manufacturer which is integrally formed screens out inductance elements with appearance defects in a traditional mode of manual visual inspection by means of a microscope before the inductance elements are delivered, the method consumes a large amount of manual work and has strong dependence on personnel, products with strict quality requirements even need manual secondary re-inspection, and even if the products delivered to customers are difficult to ensure that the products have no missed appearance defective products. This traditional original inspection method has become a major obstacle for restricting the manufacturers of inductance devices to increase the productivity and improve the quality of products.
SUMMERY OF THE UTILITY MODEL
To the not enough of prior art existence, the utility model aims at providing an inductance element's appearance imperfections check out test set.
In order to solve the technical problem, the utility model discloses a technical scheme does: an appearance defect detecting apparatus of an inductance component, comprising; the supporting assembly is arranged on the bearing and conveying mechanism, the feeding mechanism, the detecting mechanism and the distributing mechanism; the bearing and conveying mechanism comprises a rotary table and a driving motor connected with the rotary table, the rotary table is used for bearing the inductive element, and the driving motor is used for driving the rotary table to drive the inductive element to rotate; the feeding mechanism, the detection mechanism and the material distribution mechanism are sequentially positioned on the periphery of the rotary table to sequentially feed, detect and distribute the inductance elements.
Further, the feeding mechanism comprises a vibration disc, and the inductance elements are placed in the vibration disc and conveyed to the rotary disc for feeding through the vibration disc in a vibrating and directional sequencing mode.
Further, the supporting component comprises a supporting plate and a supporting frame, the bearing conveying mechanism, the detecting mechanism and the distributing mechanism are all arranged on the supporting plate, and the vibrating disc is arranged on the supporting frame.
Furthermore, the number of the detection mechanisms is six, and the six detection mechanisms are respectively positioned on the upper surface, the lower surface, the outer side surface, the inner side surface, the front side surface and the rear side surface of the turntable and are used for detecting six surface appearance defects of the inductance element.
Further, detection mechanism includes detection support and visual inspection camera, and the detection support sets up on supporting component, and the visual inspection camera sets up on detecting the support, and when inductance element rotated on the carousel through the visual inspection camera, the visual inspection camera detected inductance element's outward appearance defect.
Further, the detection mechanism further comprises a light source device, the light source device is arranged on the supporting component, and the light source device is used for providing an inductance element detection light source for the visual detection camera.
Furthermore, the material distributing mechanism comprises at least two material distributing components which are respectively used for distributing qualified products and defective products.
Furthermore, the material distributing assembly used for distributing qualified products is arranged in front of the material distributing assembly used for distributing defective products.
Furthermore, the material distributing mechanism comprises three material distributing assemblies, and the three material distributing assemblies are respectively used for distributing qualified products, defective products and untested products.
Furthermore, the material distributing assembly comprises an air blowing device and a material receiving box matched with the air blowing device, and when the inductive element rotates along with the rotary table and passes through the air blowing device, the air blowing device blows the inductive element into the material receiving box to complete material distribution.
By adopting the technical scheme, the turntable is driven by the driving motor to drive the inductance element to rotate, the feeding mechanism, the detection mechanism and the material distribution mechanism are sequentially positioned on the periphery of the turntable to sequentially feed, detect and distribute the inductance element, so that the appearance defect automatic detection of the inductance element is realized, and the appearance defect detection efficiency and precision of the inductance element are improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic perspective view of the appearance defect inspection apparatus of the present invention;
FIG. 2 is a schematic view of the top view structure of the appearance defect inspection apparatus of the present invention;
fig. 3 is a schematic perspective view of the detecting mechanism of the present invention;
fig. 4 is a schematic perspective view of the middle housing of the present invention.
In the figure, 1-a support assembly, 11-a support plate, 12-a support frame, 2-a bearing conveying mechanism, 21-a rotary table, 3-a feeding mechanism, 31-a vibrating disc, 4-a detection mechanism, 41-a detection bracket, 42-a visual detection camera, 43-a light source device, 5-a material distribution mechanism, 51-an air blowing device, 52-a material receiving box, 6-a shell, 7-an electric control cabinet, 8-a display, 9-an operation assembly and 10-an alarm device.
Detailed Description
The following describes the present invention with reference to the accompanying drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features related to the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "thickness", "up and down, front and back, left and right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the described features.
In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise. It should be noted that unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly and include, for example, fixed or removable connections or integral connections; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly through intervening media profiles, either internally or in any combination thereof. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
As shown in fig. 1-4, in one embodiment of the present invention, there is provided an apparatus for detecting appearance defects of an inductance component, comprising; the device comprises a supporting component 1, a bearing and conveying mechanism 2, a feeding mechanism 3, a detection mechanism 4 and a material distribution mechanism 5, wherein the bearing and conveying mechanism 2, the feeding mechanism 3, the detection mechanism 4 and the material distribution mechanism 5 are arranged on the supporting component 1; the bearing and conveying mechanism 2 comprises a rotary table 21 and a driving motor connected with the rotary table 21, the rotary table 21 is used for bearing an inductive element, and the driving motor is used for driving the rotary table 21 to drive the inductive element to rotate; the feeding mechanism 3, the detecting mechanism 4 and the distributing mechanism 5 are sequentially located on the periphery of the turntable 21 to sequentially feed, detect and distribute the inductance elements. Specifically, the rotary table 21 is driven by the driving motor to drive the inductance element to rotate, the feeding mechanism 3, the detection mechanism 4 and the material distribution mechanism 5 are sequentially located on the periphery of the rotary table 21 to sequentially feed, detect and distribute the inductance element, so that the appearance defect of the inductance element is automatically detected, and the appearance defect detection efficiency and precision of the inductance element are improved.
In the present embodiment, the feeding mechanism 3 includes a vibrating tray 31, and the inductive elements are placed in the vibrating tray 31 and are conveyed to the turntable 21 for feeding by the vibrating tray 31 in a vibrating directional sorting manner. Specifically, the inductive elements can be stored in the vibration disk 31 by a machine or manually, and are conveyed to the rotary disk 21 for feeding by the vibration disk 31 in a vibration orientation sorting mode, so that the inductive elements can be detected accurately and orderly.
In order to avoid transmitting the vibration to other parts of the appearance defect detecting device when the vibrating disk 31 works, in this embodiment, the supporting assembly 1 includes a supporting plate 11 and a supporting frame 12, the carrying and conveying mechanism 2, the detecting mechanism 4 and the material distributing mechanism 5 are all disposed on the supporting plate 11, and the vibrating disk 31 is disposed on the supporting frame 12.
In the process of detecting the appearance defects of the inductance element, all six surfaces of the inductance element are usually required to be inspected and screened, in this embodiment, the number of the detection mechanisms 4 is six, and the six detection mechanisms 4 are respectively located on the upper surface, the lower surface, the outer side surface, the inner side surface, the front side surface and the rear side surface of the turntable 21 and are used for detecting the six surface appearance defects of the inductance element.
In this embodiment, the inspection mechanism 4 includes an inspection bracket 41 and a vision inspection camera 42, the inspection bracket 41 is disposed on the supporting assembly 1, the vision inspection camera 42 is disposed on the inspection bracket 41, and when the inductance element rotates on the turntable 21 and passes through the vision inspection camera 42, the vision inspection camera 42 detects the appearance defect of the inductance element. Specifically, the visual inspection camera 42 may be an industrial camera, which has stable, reliable and easy installation, compact, sturdy and hard-to-damage structure, long continuous operation time, and can be used in a poor environment, which cannot be done by a general digital camera.
In this embodiment, the inspection mechanism 4 further includes a light source device 43, the light source device 43 is disposed on the support assembly 1, and the light source device 43 is used for providing an inductive element inspection light source for the visual inspection camera 42. Specifically, the light source device 43 illuminates the workpiece, so that the brightness of the workpiece is improved, an imaging detection effect most beneficial to image processing is formed, the interference of ambient light is overcome, the stability of the image is ensured, and the quality of the image in imaging detection is improved.
In this embodiment, the material distribution mechanism 5 includes at least two material distribution assemblies, and the at least two material distribution assemblies are respectively used for distributing qualified products and defective products. Preferably, the material distributing assembly for distributing the qualified products is arranged in front of the material distributing assembly for distributing the defective products, so that the defective products are not mistakenly distributed in the material distributing assembly for distributing the qualified products.
In this embodiment, the material distribution mechanism 5 includes three material distribution assemblies, and the three material distribution assemblies are respectively used for distributing qualified products, defective products and untested products. Specifically, when the feeding interval of the inductance element passing through the feeding mechanism 3 is smaller than the detection setting interval, the inductance element is subjected to interval detection, and an undetected product can be distributed through the distributing component for collecting and distributing the undetected product, so that the detection data is prevented from being interfered mistakenly.
In the embodiment, the distributing assembly includes an air blowing device 51 and a material receiving box 52 disposed in cooperation with the air blowing device 51, and when the inductive element rotates on the turntable 21 and passes through the air blowing device 51, the air blowing device 51 blows the inductive element into the material receiving box 52 to complete distributing.
In this embodiment, the device further comprises a housing 6, and an electric control cabinet 7, a display 8 and an operation assembly 9 which are arranged on the housing 6. The structure can more conveniently control the appearance defect detection equipment, and particularly can be controlled in a manual control mode and an automatic control mode. The display 8 can be arranged to more conveniently monitor the transaction state and progress.
In the present embodiment, the operating unit 9 is configured as a control keyboard, and the housing 6 is provided with a main power switch and an emergency stop switch. The operation that above-mentioned structure made appearance defect check out test set is simple and convenient more, and the power master switch can the opening and close of controlgear, and emergency shutdown switch's setting can be to when the proruption situation appears, in time shut down.
In the embodiment, the electric control cabinet further comprises an alarm device 10 arranged on the shell 6, and the alarm device 10 is electrically connected with the electric control cabinet 7. Specifically, the alarm device 10 may be an alarm lamp, and the alarm lamp may alarm in time when the equipment fails, so as to reduce loss caused by the failure.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in the embodiments without departing from the principles and spirit of the invention, and the scope of the invention is to be accorded the full scope of the claims.
Claims (9)
1. An appearance defect detecting apparatus of an inductance component, comprising; the supporting assembly is arranged on the bearing and conveying mechanism, the feeding mechanism, the detecting mechanism and the distributing mechanism;
the bearing and conveying mechanism comprises a rotary table and a driving motor connected with the rotary table, the rotary table is used for bearing the inductance element, and the driving motor is used for driving the rotary table to drive the inductance element to rotate;
the feeding mechanism, the detection mechanism and the distribution mechanism are sequentially located on the periphery of the rotary table and sequentially carry out feeding, detection and distribution on the inductance elements.
2. The visual defect detection apparatus of claim 1, wherein the feeding mechanism comprises a vibrating tray, and the inductive elements are placed in the vibrating tray and are conveyed to the rotary tray for feeding in a vibrating directional sorting manner by the vibrating tray.
3. The appearance defect detecting device of claim 2, wherein the supporting assembly comprises a supporting plate and a supporting frame, the bearing and conveying mechanism, the detecting mechanism and the material distributing mechanism are arranged on the supporting plate, and the vibrating plate is arranged on the supporting frame.
4. The appearance defect detecting apparatus according to claim 1, characterized in that: the number of the detection mechanisms is six, and six detection mechanisms are respectively positioned on the upper surface, the lower surface, the outer side surface, the inner side surface, the front side surface and the rear side surface of the rotary table and are used for detecting six surface appearance defects of the inductance element.
5. The appearance defect detecting device of claim 4, wherein the detecting mechanism comprises a detecting bracket and a visual detecting camera, the detecting bracket is arranged on the supporting component, the visual detecting camera is arranged on the detecting bracket, and when the inductance element rotates along with the rotary disc to pass through the visual detecting camera, the visual detecting camera detects the appearance defect of the inductance element.
6. The appearance defect detecting apparatus according to claim 5, wherein: the detection mechanism further comprises a light source device, and the light source device is used for providing an inductive element detection light source for the visual detection camera.
7. The appearance defect detecting apparatus according to claim 1, characterized in that: the material distributing mechanism comprises at least two material distributing components, and the at least two material distributing components are respectively used for distributing qualified products and defective products.
8. The appearance defect detecting apparatus according to claim 7, wherein: the material distributing mechanism comprises three material distributing assemblies, and the three material distributing assemblies are respectively used for distributing qualified products, defective products and untested products.
9. The appearance defect detecting apparatus according to any one of claims 7 to 8, wherein: the material distributing assembly comprises an air blowing device and a material collecting box matched with the air blowing device, and when the inductive element rotates along with the rotary disc and passes through the air blowing device, the air blowing device blows the inductive element into the material collecting box to complete material distribution.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020596119.0U CN212328949U (en) | 2020-04-20 | 2020-04-20 | Appearance defect detection equipment for inductance element |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020596119.0U CN212328949U (en) | 2020-04-20 | 2020-04-20 | Appearance defect detection equipment for inductance element |
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| CN212328949U true CN212328949U (en) | 2021-01-12 |
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| CN202020596119.0U Active CN212328949U (en) | 2020-04-20 | 2020-04-20 | Appearance defect detection equipment for inductance element |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114392935A (en) * | 2022-01-27 | 2022-04-26 | 北京星光斯达机电设备有限公司 | Automatic detect sorting machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114392935A (en) * | 2022-01-27 | 2022-04-26 | 北京星光斯达机电设备有限公司 | Automatic detect sorting machine |
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