CN212310453U - Quick clearance and real time monitoring bull wire drawing machine sizing die spraying system - Google Patents
Quick clearance and real time monitoring bull wire drawing machine sizing die spraying system Download PDFInfo
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- CN212310453U CN212310453U CN202020522417.5U CN202020522417U CN212310453U CN 212310453 U CN212310453 U CN 212310453U CN 202020522417 U CN202020522417 U CN 202020522417U CN 212310453 U CN212310453 U CN 212310453U
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Abstract
The utility model discloses a sizing die spraying system of a multi-head wire drawing machine capable of being cleaned quickly and monitored in real time, which comprises an emulsion conveying pipe, a spraying pipe and a sizing die, wherein the emulsion conveying pipe is detachably connected with the spraying pipe; the utility model provides a can clear up new thinking of sizing die spraying system fast, can effectually spray the effect to the sizing die and carry out real time monitoring, it sprays the hole more purposefully to clear up the sizing die, only spray the hole to the jam and clear up, save time, to spraying the frequent broken string problem of sizing die that the hole jam leads to, can solve fast, wire drawing process productivity can promote, sizing die life can prolong, avoided spraying the jam, it is not good to lubricate, lead to the problem that the rounding degree of doubling reduces.
Description
Technical Field
The utility model relates to a sizing die spraying system especially relates to a clearance fast and real time monitoring bull wire drawing machine sizing die spraying system.
Background
At present, a multi-head wire drawing machine of manufacturers such as Sunpu/Nihoff and the like has a sizing die spraying structure shown in figure 2, the arrow end of a sizing die spraying system A of the multi-head wire drawing machine is fixed or semi-fixed and is communicated with an emulsion pipeline, emulsion flows along the arrow direction B when a machine normally works and is sprayed to a sizing die through a spraying pipe to play a lubricating role, but the emulsion is used for a certain period, impurities in the emulsion are more and more along with the lapse of time, and poor lubrication can occur when the impurities are blocked in the sizing die spraying pipe, so that the broken line of the sizing die is increased, the service life of the sizing die is shortened, and the roundness of combined wires is affected; when the spray pipe of the sizing die is blocked, the spray system of the sizing die needs to be cleaned by disassembling the whole set of spray pipe from the end of the arrow A, and the process takes 20-30 minutes at least.
At present, the spraying effect of a sizing die of a multi-head wire drawing machine manufactured by Sunpu/Nihoff and other manufacturers directly influences the wire breakage frequency of the sizing die, the service cycle of the sizing die and even the roundness of doubling; and the shower of its sizing die is either fixed, or semi-fixed, and when sizing die shower blockked up, need pull down a whole set of shower to sizing die spraying system clearance, not only take time but also influence output.
Disclosure of Invention
The utility model aims to provide a: the utility model provides a clear up fast and real time monitoring bull wire drawing machine sizing die spraying system, under the condition of not dismantling a whole set of sizing die shower from A arrow point end, can fix a position fast and spray the shower of unusual position and can clear up unusual position fast.
The utility model adopts the technical scheme as follows: the utility model provides a quick clearance and real time monitoring bull wire drawing machine sizing die spraying system, includes emulsion conveyer pipe, shower, sizing die, the emulsion conveyer pipe can be dismantled with the shower and be connected.
The utility model discloses a theory of operation does:
1. during the normal starting process, the emulsion is sprayed to the sizing die from the spray pipe to play roles in lubricating and cooling; each probe pressure sensor is connected with an alarm device, when the emulsion is normally sprayed out, the probe pressure sensors receive pressure signals, convert the pressure signals into electric signals and quickly transmit the electric signals to the alarm device, and the alarm device does not alarm when receiving normal high-frequency signals; when the spray pipe is blocked by impurities, and the emulsion cannot be sprayed out, the probe pressure sensor cannot receive a pressure signal and transmits the pressure signal to the alarm device, the alarm device gives an alarm to prompt the spray pipe to be blocked, and the spray pipe corresponding to the alarm device which gives the alarm is cleaned only by stopping the machine at the moment.
2. The fixed connection mode of the original spray pipe and the emulsion conveying pipe is changed, the spray pipe and the emulsion conveying pipe are connected in a threaded and screw hole mode, the method is greatly convenient for disassembling and assembling the spray pipe, when the spray pipe is blocked, the spray pipe is disassembled from the connection position of the spray pipe and the emulsion conveying pipe, and impurities in the spray pipe are removed.
Further, the interval equipartition has the screw link on the emulsion conveyer pipe, the one end of shower is provided with the threaded connection end of using with the screw link is supporting, emulsion conveyer pipe and shower are respectively through screw link, threaded connection end threaded connection, through threaded connection, make dismantle and assemble more convenient and fast.
Furthermore, an annular rubber gasket is arranged in the screw hole connecting end, so that the sealing performance is better, and the service life is longer.
Furthermore, a probe pressure sensor is arranged above the sizing die, and a probe of the probe pressure sensor corresponds to a liquid outlet of the spray pipe; and detecting the emulsion spraying condition of each sizing die.
Further, probe pressure sensor and alarm device electric connection, this alarm device adopt audible alarm, give the staff with probe pressure sensor's signal through alarm device feedback, and the warning sound that the staff heard is observed before equipment again and is which probe pressure sensor sends the police dispatch newspaper to shut down and dismantle the shower that corresponds and get off and wash, this system can be accurate to finding fast and block up the shower, thereby wash, and maintenance efficiency is high.
Furthermore, the number of the probe pressure sensors is the same as that of the spray pipes, each spray pipe corresponds to one probe pressure sensor, and the blockage condition of the spray pipes is monitored in a one-to-one mode.
To sum up, owing to adopted above-mentioned technical scheme, the beneficial effects of the utility model are that:
the utility model provides a can clear up new thinking of sizing die spraying system fast, can effectually spray the effect to the sizing die and carry out real time monitoring, it sprays the hole more purposefully to clear up the sizing die, only spray the hole to the jam and clear up, save time, to spraying the frequent broken string problem of sizing die that the hole jam leads to, can solve fast, wire drawing process productivity can promote, sizing die life can prolong, avoided spraying the jam, it is not good to lubricate, lead to the problem that the rounding degree of doubling reduces.
Drawings
The invention will now be described, by way of example, with reference to the accompanying drawings, in which:
fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic diagram of a prior art structure;
labeled as: 1-emulsion conveying pipe, 2-spraying pipe, 3-sizing die, 4-probe pressure sensor, 5-screw hole connecting end and 6-thread connecting end.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
As shown in figure 1, the sizing die spraying system for the multi-head wire drawing machine capable of being cleaned quickly and monitored in real time comprises an emulsion conveying pipe 1, a spraying pipe 2 and a sizing die 3, wherein the emulsion conveying pipe 1 is detachably connected with the spraying pipe 2.
The utility model discloses a theory of operation does:
1. during the normal starting process, the emulsion is sprayed to the sizing die 3 from the spray pipe 2 to play the roles of lubrication and cooling; each probe pressure sensor 4 is connected with an alarm device, when the emulsion is normally sprayed out, the probe pressure sensors 4 receive pressure signals, convert the pressure signals into electric signals and quickly transmit the electric signals to the alarm device, and the alarm device does not alarm when receiving normal high-frequency signals; when the spray pipe 2 is blocked by impurities, and the emulsion cannot be sprayed out, the probe pressure sensor 4 cannot receive a pressure signal and transmits the pressure signal to the alarm device, the alarm device gives an alarm to prompt the spray pipe to be blocked, and the spray pipe 2 corresponding to the alarm device which gives an alarm is cleaned only by stopping the machine at the moment.
2. The fixed connection mode of the original spray pipe 2 and the emulsion conveying pipe 1 is changed, the spray pipe 2 and the emulsion conveying pipe 1 are connected in a threaded and screw mode, the method is greatly convenient for disassembling and assembling the spray pipe 2, when the spray pipe 2 is blocked, the spray pipe 2 is disassembled from the connection position of the spray pipe 2 and the emulsion conveying pipe 1 to remove impurities in the spray pipe, the method only needs 3-5 minutes for cleaning the spray pipe 2, and the machine maintenance time is greatly saved.
Example 2
On embodiment 1's basis, the interval equipartition has screw link 5 on emulsion conveyer pipe 1, the one end of shower 2 is provided with the threaded connection end 6 that uses with screw link 5 is supporting, emulsion conveyer pipe 1 and shower 2 are respectively through screw link 5, the 6 threaded connection of threaded connection end, through threaded connection, make dismantle with assemble more convenient and fast.
Example 3
On the basis of embodiment 2, be provided with annular rubber packing ring in screw hole link 5, the leakproofness is better, and life is longer.
Example 4
On the basis of the embodiment 1, a probe pressure sensor 4 is arranged above the sizing die 3, and a probe of the probe pressure sensor 4 corresponds to a liquid outlet of the spray pipe 2; and detecting the emulsion spraying condition of each sizing die 3.
Example 5
On embodiment 4's basis, probe pressure sensor 4 and alarm device electric connection, this alarm device adopt audible alarm, give the staff with probe pressure sensor 4's signal through alarm device feedback, the warning sound that the staff heard, it is that which probe pressure sensor 4 sends the police dispatch newspaper to observe before the equipment again to shut down and dismantle the shower 2 that will correspond and get off and wash, this system can be accurate to finding fast and block up shower 2, thereby wash, the maintenance efficiency is high.
Example 6
On the basis of embodiment 4, the number of the probe pressure sensors 4 is the same as that of the spray pipes 2, each spray pipe 2 corresponds to one probe pressure sensor 4, and the blockage condition of the spray pipes 2 is monitored in a one-to-one mode.
The above description is only for the preferred embodiment of the present invention, and the present invention is not limited thereto, the protection scope of the present invention is defined by the claims, and all structural changes equivalent to the contents of the description and drawings of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a quick clearance and real time monitoring bull wire drawing machine sizing die spraying system, includes emulsion conveyer pipe (1), shower (2), sizing die (3), its characterized in that, emulsion conveyer pipe (1) can be dismantled with shower (2) and be connected.
2. The spray system for the sizing die of the multi-head wire drawing machine capable of being cleaned quickly and monitored in real time according to claim 1, wherein screw hole connecting ends (5) are uniformly distributed on the emulsion conveying pipe (1) at intervals, a threaded connecting end (6) matched with the screw hole connecting end (5) for use is arranged at one end of the spray pipe (2), and the emulsion conveying pipe (1) and the spray pipe (2) are in threaded connection through the screw hole connecting end (5) and the threaded connecting end (6) respectively.
3. The sizing die spraying system for the multi-head wire drawing machine capable of being cleaned quickly and monitored in real time according to claim 2, wherein an annular rubber gasket is arranged in the screw hole connecting end (5).
4. The sizing die spraying system for the multi-head wire drawing machine capable of being rapidly cleaned and monitored in real time according to claim 1, wherein a probe pressure sensor (4) is installed above the sizing die (3), and a probe of the probe pressure sensor (4) corresponds to a liquid outlet of the spraying pipe (2).
5. The system for rapidly cleaning and monitoring the sizing die of the multi-head wire drawing machine in real time according to claim 4, wherein the probe pressure sensor (4) is electrically connected with an alarm device, and the alarm device adopts an audible alarm.
6. A rapid cleaning and real-time monitoring multi-head wire drawing machine sizing die spraying system according to claim 4, characterized in that the number of the probe pressure sensors (4) is the same as the number of the spraying pipes (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020522417.5U CN212310453U (en) | 2020-04-10 | 2020-04-10 | Quick clearance and real time monitoring bull wire drawing machine sizing die spraying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020522417.5U CN212310453U (en) | 2020-04-10 | 2020-04-10 | Quick clearance and real time monitoring bull wire drawing machine sizing die spraying system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212310453U true CN212310453U (en) | 2021-01-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020522417.5U Active CN212310453U (en) | 2020-04-10 | 2020-04-10 | Quick clearance and real time monitoring bull wire drawing machine sizing die spraying system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212310453U (en) |
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2020
- 2020-04-10 CN CN202020522417.5U patent/CN212310453U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20211027 Address after: 300385 plants H2, H3 and H4, No. 9, Tianyuan Road, Saida Industrial Park, Xiqing District, Tianjin Patentee after: Tianjin Fuxin automobile Cable Co.,Ltd. Address before: No. 2078, Xindu Puhe Road, Xindu District, Chengdu, Sichuan 610500 Patentee before: CHENGDU FORCE AUTOMOTIVE WIRE Co.,Ltd. |
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| TR01 | Transfer of patent right |