CN216170766U - Intelligent dust remover for industrial flue gas - Google Patents
Intelligent dust remover for industrial flue gas Download PDFInfo
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- CN216170766U CN216170766U CN202122537900.8U CN202122537900U CN216170766U CN 216170766 U CN216170766 U CN 216170766U CN 202122537900 U CN202122537900 U CN 202122537900U CN 216170766 U CN216170766 U CN 216170766U
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Abstract
The utility model discloses an intelligent industrial flue gas dust remover which comprises a dust removing tower, wherein an air inlet pipe and an air outlet pipe are arranged on one side of the dust removing tower, a filter screen is installed in the air outlet pipe, a connecting mechanism is arranged between the filter screen and the air outlet pipe, a connecting pipe is installed at the bottom of the air outlet pipe, a piston is connected to the inside of the connecting pipe in a sliding mode, a sleeve is installed at the bottom of the connecting pipe, a first electric contact piece is arranged on the sleeve, a second electric contact piece is installed in the sleeve in an insulating mode, a driving mechanism for driving the first electric contact piece to move is arranged in the connecting pipe, a warning lamp is installed on the dust removing tower, and the warning lamp is connected with the first electric contact piece and the second electric contact piece. The cloth belt fixing device has the advantages that the filter screen is convenient to disassemble, the operation is simple and rapid, and meanwhile, workers can be reminded of the damage of the cloth belt rapidly, so that the workers can process the cloth belt conveniently.
Description
Technical Field
The utility model relates to the technical field of dust collectors, in particular to an intelligent industrial flue gas dust collector.
Background
In industry rapid development, emission requirement to main air pollutants such as dust is also higher and higher, but along with it has caused dust collecting equipment to overhaul the difficulty, manpower resources excessively drops into, personnel intensity of labour is huge, a series of problems such as maintenance cost height, in the actual dust removal process, the bad and dust influence of operating mode causes dust remover pulse valve diaphragm to receive the damage and the sack to break easily down, and single damage can influence whole dust remover operation, because the operation maintenance volume of sack cleaner is very big, cause long-time shutdown maintenance, influence production. Therefore, it is a necessary trend to design a dust removal system with high intelligence, simple control operation and strong self-checking capability.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the defects in the prior art and provides an intelligent industrial flue gas dust remover.
In order to achieve the purpose, the utility model adopts the following technical scheme:
the utility model provides an industrial flue gas intelligence dust remover, includes the gas wash tower, there is the dust remover system in the gas wash tower, one side of gas wash tower is equipped with intake pipe and outlet duct, install the filter screen in the outlet duct, be equipped with coupling mechanism between filter screen and the outlet duct, the connecting pipe is installed to the bottom of outlet duct, the inside sliding connection of connecting pipe has the piston, the sleeve pipe is installed to the bottom of connecting pipe, the sleeve pipe is equipped with first electric contact, the second electric contact is installed to the intraductal insulation of sleeve, be equipped with the actuating mechanism that the first electric contact of drive removed in the connecting pipe, install the warning light on the gas wash tower, the warning light is connected with first electric contact, second electric contact.
Preferably, the connecting mechanism comprises a mounting ring positioned in the air outlet pipe, the filter screen is mounted in the mounting ring, threads are arranged on the outer portion of the mounting ring, and the threads are in threaded connection with the inner wall of the air outlet pipe.
Preferably, a U-shaped handle is fixedly connected to the mounting ring, and anti-skid grains are arranged on the U-shaped handle.
Preferably, actuating mechanism includes the piston with connecting tube inner wall sliding connection, the bottom fixedly connected with spring of piston, the interior bottom fixed connection of spring and connecting tube, the bottom fixedly connected with insulator spindle of piston, the insulator spindle is with the upper end fixed connection of first electric contact.
Preferably, the bottom of connecting pipe is the setting of sealing, just the connecting pipe runs through from top to bottom and is equipped with the through-hole, the insulator spindle runs through the through-hole setting.
Preferably, the sleeve is an insulating tube, and the sleeve is connected with the connecting tube through viscose.
Preferably, dust remover system is including installing high accuracy dust monitor, high definition surveillance camera head, jetting gas bag pressure sensor, gas holder pressure sensor, air/nitrogen gas flowmeter, intelligent pulse valve, frequency conversion fan, high-efficient low resistance filter bag, ash material transport control, the unified management and control platform on the gas wash tower, intelligent pulse valve is installed in high-efficient low resistance filter bag upper end, jetting gas bag pressure sensor installs on intelligent pulse valve, intelligent pulse valve is connected with gas holder pressure sensor, air/nitrogen gas flowmeter through the pipeline, frequency conversion fan, ash material transport control are installed on the outlet duct.
Compared with the prior art, the utility model has the beneficial effects that:
1. the filter screen blocks up, leads to the air volume of filter screen to reduce to make the pressure in outlet duct and the connecting tube increase, thereby drive piston downstream, piston downstream drives insulator spindle and first electric contact downstream, and first electric contact offsets with the second electric contact, then warning light circular telegram police dispatch newspaper, thereby can remind staff's strap to damage, can in time handle the strap.
2. The staff can manually rotate U type handle to can realize that the collar rotates, make collar and outlet duct separation, can handle the filter screen, easy operation is convenient.
3. The leakage position is accurate to a certain row of cloth bags through the high-precision dust monitor, the fault area is reduced, the workload of manual checking is reduced, the working efficiency is improved, the pulse blowing service condition of each chamber is accurately positioned through the intelligent pulse valve, and the fault of the pulse valve is checked.
In conclusion, the cloth belt detaching device has the advantages that the filter screen can be detached conveniently, the operation is simple and rapid, and meanwhile, workers can be reminded of cloth belt damage rapidly, so that the workers can process the cloth belt conveniently.
Drawings
FIG. 1 is a schematic structural diagram of an intelligent industrial flue gas dust collector provided by the utility model;
FIG. 2 is a partial schematic structural view;
FIG. 3 is a block diagram of a unified governing platform.
In the figure: 1 dust removal tower, 2 intake pipes, 3 warning lights, 4 outlet ducts, 5 collar, 6U type handle, 7 filter screens, 8 screw threads, 9 connecting pipes, 10 pistons, 11 springs, 12 insulator spindle, 13 through-holes, 14 sleeve pipes, 15 first electric contact, 16 second electric contact, 17 high accuracy dust monitor, 18 high definition surveillance cameras, 19 jetting gas bag pressure sensor, 20 intelligent pulse valve, 21 gas storage tank pressure sensor, 22 high-efficient low resistance filter bag, 23 air/nitrogen gas flowmeter, 24 variable frequency fan, 25 ash material transport control, 26 unified management and control platform.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-3, an intelligent industrial flue gas dust collector comprises a dust removing tower 1, wherein an air inlet pipe 2 and an air outlet pipe 4 are arranged on one side of the dust removing tower 1, a filter screen 7 is arranged in the air outlet pipe 4, a connecting mechanism is arranged between the filter screen 7 and the air outlet pipe 4, the connecting mechanism comprises a mounting ring 5 positioned in the air outlet pipe 4, the filter screen 7 is arranged in the mounting ring 5, threads 8 are arranged on the outer part of the mounting ring 5, and the threads 8 are in threaded connection with the inner wall of the air outlet pipe 4; fixedly connected with U type handle 6 on the collar 5, be equipped with anti-skidding line on the U type handle 6, conveniently rotate collar 5 through U type handle 6.
The bottom of the air outlet pipe 4 is provided with a connecting pipe 9, the bottom of the connecting pipe 9 is arranged in a sealing mode, a through hole 13 is formed in the upper portion and the lower portion of the connecting pipe 9 in a penetrating mode, an insulating rod 12 penetrates through the through hole 13, a piston 10 is connected inside the connecting pipe 9 in a sliding mode, the bottom of the connecting pipe 9 is provided with a sleeve 14, the sleeve 14 is an insulating pipe, the sleeve 14 is connected with the connecting pipe 9 through viscose, the sleeve 14 is provided with a first electric contact piece 15, and a second electric contact piece 16 is installed in the sleeve 14 in an insulating mode.
A driving mechanism for driving the first electric contact piece 15 to move is arranged in the connecting pipe 9, the driving mechanism comprises a piston 10 which is in sliding connection with the inner wall of the connecting pipe 9, the bottom of the piston 10 is fixedly connected with a spring 11, the spring 11 is fixedly connected with the inner bottom of the connecting pipe 9, the bottom of the piston 10 is fixedly connected with an insulating rod 12, the insulating rod 12 is fixedly connected with the upper end of the first electric contact piece 15, a warning lamp 3 is mounted on the dust removal tower 1, and the warning lamp 3 is connected with the first electric contact piece 15 and the second electric contact piece 16.
A dust remover system is arranged in the dust removing tower 1, and belongs to the prior art; specifically, the dust remover system comprises a high-precision dust monitor 17, a high-definition monitoring camera 18, a blowing air bag pressure sensor 19, an air storage tank pressure sensor 21, an air/nitrogen flow meter 23, an intelligent pulse valve 20, a variable-frequency fan 24, a high-efficiency low-resistance filter bag 22, an ash material conveying monitoring 25 and a unified control platform 26, wherein the high-precision dust monitor 17, the high-definition monitoring camera 18, the blowing air bag pressure sensor 19, the air/nitrogen flow meter 23, the intelligent pulse valve 20, the high-efficiency low-resistance filter bag 22 and the unified control platform 26 are installed on a dust removal tower 1; high accuracy dust monitor 17, through jetting gas bag pressure sensor 19's signal, combines the jetting cycle of intelligent pulse valve 20, whether the detectable discharges the index stable, whether the system operation is normal, the unusual back appears, can be accurate to certain list sack to the leakage position, reduces the fault area, reduces artifical check work load, improves work efficiency.
The local and temporary dust concentration is increased at the clean gas side of the dust remover in the blowing and dust cleaning process, the signal wave crest appears in the dust detector, and when the cloth bag filter cylinder is damaged and leaked, the dust concentration at the clean gas side can be greatly increased in the blowing and dust cleaning process. The online monitoring and diagnosing system can judge the position of a bag leakage through the height and the fall-back time of a peak signal in a blowing period by accurately detecting the dust concentration of the clean air side of the dust remover and combining a time sequence signal of a blowing ash removal pulse valve.
Dust collector is installed to high definition surveillance camera head 18, through dust collector and the crisscross removal of lens to realize self-cleaning assurance camera lens definition, can promote the brush work through electric putter, realize the clearance, through the sample of periodically shooing, confirm dust remover internal environment, real-time on-line monitoring system operational aspect.
The blowing air bag pressure sensor 19, the air storage tank pressure sensor 21 and the air/nitrogen flow meter 23 are matched with the intelligent pulse valve 20 to accurately position the pulse blowing use condition of each chamber, the faults of the pulse valve are checked, a large number of blowing air sources are saved, and fault self-diagnosis and early warning are achieved.
The variable frequency fan 24 is interlocked with the inlet state of the dust remover to stabilize the operating condition, so that the fan is always operated at the optimal operating condition point, the excessive high load of the fan is avoided, and the stable energy conservation is realized;
the high-efficiency low-resistance filter bag 22 has extremely stable discharge indexes in the life cycle, realizes the maintenance-free of the filter material, greatly saves the power consumption of a fan by using the low-resistance filter material, and realizes the energy-saving operation;
unified management and control platform 26 inserts unified management and control platform 26 with each intelligent dust pelletizing system promptly, unified data management, concentrates the management and control to be equipped with professional engineer and a small amount of personnel of patrolling and examining, can realize the unified management and control of regional dust remover system. The intelligent report forms by the terminal, and through cloud data storage and customized data report, the management and control level is improved, and the working strength is reduced. The real-time data monitoring and real-time alarming of the portable equipment are achieved through digital information management and production scheduling.
Compared with the prior art, the intelligent dust removal system can realize intelligent monitoring and debugging, monitors the operation condition of the dust remover through portable equipment, and accurately positions the leakage part to a certain cloth bag through the high-precision dust monitor 17, so that the fault area is reduced, the workload of manual check is reduced, and the working efficiency is improved. The pulse blowing use condition of each chamber is accurately positioned through the intelligent pulse valve, and the faults of the pulse valve are checked.
When the cloth belt is damaged, dust in the air outlet pipe 4 is increased, so that the filter screen 7 is blocked, the ventilation volume of the filter screen 7 is reduced, the pressure in the air outlet pipe 4 and the connecting pipe 9 is increased, the piston 10 is driven to move downwards, the piston 10 moves downwards to drive the insulating rod 12 and the first electric contact piece 15 to move downwards, the first electric contact piece 15 abuts against the second electric contact piece 16, the warning lamp 3 is powered on to give an alarm, workers can be reminded of damaging the cloth belt, and the cloth belt can be treated in time;
the staff can manually rotate U type handle 6 to can realize that collar 5 rotates, make collar 5 and 4 separation of outlet duct, can handle filter screen 7, easy operation is convenient.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.
Claims (7)
1. The intelligent dust remover for industrial flue gas comprises a dust removing tower (1), wherein a dust remover system is arranged in the dust removing tower (1), and the intelligent dust remover is characterized in that one side of the dust removing tower (1) is provided with an air inlet pipe (2) and an air outlet pipe (4), a filter screen (7) is installed in the air outlet pipe (4), a connecting mechanism is arranged between the filter screen (7) and the air outlet pipe (4), a connecting pipe (9) is installed at the bottom of the air outlet pipe (4), a piston (10) is connected to the inside of the connecting pipe (9) in a sliding manner, a sleeve (14) is installed at the bottom of the connecting pipe (9), a first electric contact piece (15) is arranged on the sleeve (14), a second electric contact piece (16) is installed in the sleeve (14) in an insulating manner, a driving mechanism for driving the first electric contact piece (15) to move is arranged in the connecting pipe (9), a warning lamp (3) is installed on the dust removing tower (1), the warning lamp (3) is connected with the first electric contact piece (15) and the second electric contact piece (16).
2. The intelligent industrial flue gas dust collector as claimed in claim 1, wherein the connecting mechanism comprises a mounting ring (5) positioned in the gas outlet pipe (4), the filter screen (7) is mounted in the mounting ring (5), the exterior of the mounting ring (5) is provided with threads (8), and the threads (8) are in threaded connection with the inner wall of the gas outlet pipe (4).
3. The intelligent industrial flue gas dust collector as claimed in claim 2, wherein the mounting ring (5) is fixedly connected with a U-shaped handle (6), and the U-shaped handle (6) is provided with anti-skid lines.
4. The intelligent industrial flue gas dust collector as claimed in claim 1, wherein the driving mechanism comprises a piston (10) slidably connected with the inner wall of the connecting pipe (9), a spring (11) is fixedly connected to the bottom of the piston (10), the spring (11) is fixedly connected with the inner bottom of the connecting pipe (9), an insulating rod (12) is fixedly connected to the bottom of the piston (10), and the insulating rod (12) is fixedly connected with the upper end of the first electric contact piece (15).
5. The intelligent industrial flue gas dust collector as claimed in claim 4, wherein the bottom of the connecting pipe (9) is sealed, a through hole (13) is arranged in the connecting pipe (9) in a vertical penetrating manner, and the insulating rod (12) is arranged in the through hole (13) in a penetrating manner.
6. The intelligent industrial flue gas dust collector as claimed in claim 1, wherein the sleeve (14) is an insulating pipe, and the sleeve (14) is connected with the connecting pipe (9) through viscose.
7. The intelligent industrial flue gas dust collector as claimed in claim 1, wherein the dust collector system comprises a high-precision dust monitor (17), a high-definition monitoring camera (18), a blowing air bag pressure sensor (19), an air storage tank pressure sensor (21), an air/nitrogen flowmeter (23), an intelligent pulse valve (20), a variable-frequency fan (24), a high-efficiency low-resistance filter bag (22), a dust conveying monitor (25) and a unified control platform (26), the intelligent pulse valve (20) is installed at the upper end of the high-efficiency low-resistance filter bag (22), the blowing air bag pressure sensor (19) is installed on the intelligent pulse valve (20), the intelligent pulse valve (20) is connected with the air storage tank pressure sensor (21) and the air/nitrogen flowmeter (23) through a pipeline, and the variable-frequency fan (24), The ash material conveying monitor (25) is arranged on the air outlet pipe (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122537900.8U CN216170766U (en) | 2021-10-21 | 2021-10-21 | Intelligent dust remover for industrial flue gas |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122537900.8U CN216170766U (en) | 2021-10-21 | 2021-10-21 | Intelligent dust remover for industrial flue gas |
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| Publication Number | Publication Date |
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| CN216170766U true CN216170766U (en) | 2022-04-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202122537900.8U Active CN216170766U (en) | 2021-10-21 | 2021-10-21 | Intelligent dust remover for industrial flue gas |
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| CN (1) | CN216170766U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115025559A (en) * | 2022-06-07 | 2022-09-09 | 阜阳市水利水电建设集团有限公司 | Lime-soil intelligence humidification mix system |
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2021
- 2021-10-21 CN CN202122537900.8U patent/CN216170766U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115025559A (en) * | 2022-06-07 | 2022-09-09 | 阜阳市水利水电建设集团有限公司 | Lime-soil intelligence humidification mix system |
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