CN114185283B - Monitoring system for cleaning process of dairy production line - Google Patents
Monitoring system for cleaning process of dairy production line Download PDFInfo
- Publication number
- CN114185283B CN114185283B CN202111074837.7A CN202111074837A CN114185283B CN 114185283 B CN114185283 B CN 114185283B CN 202111074837 A CN202111074837 A CN 202111074837A CN 114185283 B CN114185283 B CN 114185283B
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- cleaning
- pipe
- fixing
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- 238000004140 cleaning Methods 0.000 title claims abstract description 67
- 238000000034 method Methods 0.000 title claims abstract description 16
- 235000013365 dairy product Nutrition 0.000 title claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 238000012544 monitoring process Methods 0.000 title claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 58
- 230000005540 biological transmission Effects 0.000 claims abstract description 30
- 238000005507 spraying Methods 0.000 claims abstract description 15
- 230000006698 induction Effects 0.000 claims abstract description 7
- 238000003860 storage Methods 0.000 claims description 7
- 238000005452 bending Methods 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims 7
- 238000009826 distribution Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 10
- 239000011521 glass Substances 0.000 description 4
- 238000004064 recycling Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24024—Safety, surveillance
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to the technical field of cleaning and discloses a monitoring system for a cleaning process of a dairy product production line, which comprises a cleaning box, an induction block, a transmission belt, a plastic bottle, a water inlet pipe, a water spraying device and a clamping block, wherein the cleaning box is in a barreled device, a water outlet pipe is fixedly arranged on one side of the upper bottom of the outer wall of the cleaning box, the inner wall of the water outlet pipe is communicated with the inner wall of the cleaning box, a controller is arranged on one side of the cleaning box, the water spraying device is fixed on the inner wall of the cleaning box, the water inlet pipe is fixed on the outer wall of the cleaning box, the water inlet pipe is opposite to the water outlet pipe, and the water spraying device is communicated with the water inlet pipe. According to the invention, the water flow flows into the fixed pipe from the water inlet pipe through the cleaning pipe arranged in the fixed pipe, is sprayed to the plastic bottle along the through holes on the shunt net from the inside of the fixed pipe, and is cleaned, and the cleaning effect of the plastic bottle is ensured through the plurality of water spraying devices in the circumferential array.
Description
Technical Field
The invention relates to the technical field of cleaning, in particular to a monitoring system for a cleaning process of a dairy product production line.
Background
Along with the development of economy and the increase of population, the recycling and comprehensive utilization of resources are particularly important, waste materials can be changed into things of value, resources are saved, environmental protection can be promoted by reducing pollutant discharge, bottling is a common package, the consumption is extremely large, and the pollution caused is extremely serious, so that the recycling of the bottle body is necessary, for example, the energy consumed by the recycled glass bottle is much smaller than that consumed by processing a new glass bottle by using glass raw materials, and meanwhile, the recycling of the glass bottle is easier than that of a packaging container made of other materials, and the bottle can be cleaned before being reused.
After the inner wall of the recycled bottle is cleaned, the outer wall of the plastic bottle still needs to be cleaned, but the conventional outer wall cleaning device often has the condition of unqualified cleaning during cleaning, so that unqualified products flow into subsequent procedures, and serious waste of resources is caused.
Disclosure of Invention
The invention aims to provide a monitoring system for the cleaning process of a dairy product production line, which can be used for rapidly cleaning the outer wall of a plastic bottle for dairy products.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a dairy production line cleaning process monitored control system, includes washs the case, and the response piece, the drive belt, the plastic bottle, the inlet tube, water jet equipment, the grip block, the washs the case and is barreled to be put to one side fixed mounting of bottom has the outlet pipe on the outer wall of washs the case, the inner wall of outlet pipe is linked together with the inner wall of washs the case, the controller is installed to washs case one side, water jet equipment fixes on the inner wall of washs the case, and the inlet tube is fixed on the outer wall of washs the case, and the inlet tube is placed relatively with the outlet pipe, water jet equipment is linked together with the inlet tube, water jet equipment includes the water diversion net, washs the pipe, the fixed block is fixed on the inner wall of washcase, set up threaded hole on the fixed block, and threaded connection is fixed on the fixed block, the washpipe is located inside the fixed pipe, and is fixed on the inner wall of fixed block, fixed mounting has the ejection head on the washpipe, makes washpipe and inlet tube be linked together, and with the inlet tube inside the fixed pipe, the rivers that flow to inside the fixed pipe when the inside the fixed pipe is mixed with the inside the water jet.
Preferably, an arc groove is formed in the inner wall of one side of the fixed block, the shunt net is fixed in the arc groove on the fixed block, and a plurality of through holes which are arranged in a circumferential array shape are formed in the shunt net, so that the shunt net card is connected in the fixed pipe, and water is sprayed to the plastic bottle through the through holes in the shunt net.
Preferably, the driving belt is located inside the cleaning box in a U-shaped mode, extends towards two sides at the upper end of the cleaning box, and is arranged symmetrically, the clamping blocks are symmetrically fixed on the driving belt, a plurality of indicator lamps are arranged on the driving belt and are located on one side of the clamping blocks, and the indicator lamps are in contact with the clamping blocks, so that the driving belt carries a plastic bottle to move forwards and clamps the plastic bottle through the clamping blocks.
Preferably, the clamping block comprises a fixed arc, a bolt and a gasket, wherein the fixed arc is in arc fit on the outer wall of the transmission belt, a through hole is formed in the transmission belt, a cylindrical roller is arranged on the other side of the fixed arc, the cylindrical roller on the fixed arc is positioned at the through hole on the transmission belt, a threaded hole is formed in the cylindrical roller on the fixed arc, the bolt penetrates through the through hole on the transmission belt, the bolt is connected with the fixed arc through threaded connection, the bolt is in threaded connection with the fixed arc, and a plastic bottle is fixed at the center of the two opposite fixed arcs.
Preferably, the through holes are formed in the gaskets, the through holes in the gaskets are communicated with the through holes in the driving belt, the bolts penetrate through the through holes in the gaskets, and the outer walls of the gaskets are larger than the outer walls of the bolts, so that the gaskets support the bolts, the bolts penetrate through the through holes in the driving belt, and the fixing arcs are fixed.
Preferably, the fixed block is fixed on the inner wall of the cleaning box in a circular ring shape, and the plurality of fixed pipes are fixed on the inner wall of the fixed block in a circumferential array shape, so that the fixed pipes spray water in multiple directions against the plastic bottle, and the plastic bottle is cleaned.
Preferably, the induction block is fixed on the inner wall of the cleaning box and is positioned on the left side and the right side of the U-shaped bending part of the transmission belt, and the induction block is used for detecting the plastic bottle, so that the cleaning effect of the water spraying device on the plastic bottle is ensured, and the cleaning perfection is ensured.
Preferably, the controller comprises a light sensing plate module, a conveyor belt module, a light transmission analysis module, a processor, a display panel, a storage, an indicator light tracking module, an alarm device, a cleaning device control module, wherein the light sensing module is positioned on the sensing block, the output end of the light sensing plate module is connected with the input end of the light transmission analysis module, the conveyor belt module is connected with the processor, the output end of the light transmission analysis module is connected with the input end of the processor, the output end of the processor is connected with the input end of the display panel, the output end of the processor is connected with the input end of the storage, the output end of the processor is connected with the input end of the indicator light tracking module, the output end of the processor is connected with the input end of the alarm device, and the output end of the processor is connected with the input end of the cleaning device control module, so that the components are communicated with each other, and cleaning in the dairy product generation is monitored and fed back together.
The invention provides a monitoring system for a cleaning process of a dairy production line. The beneficial effects are as follows:
(1) According to the invention, through the cleaning pipe arranged in the fixing pipe, water flows from the water inlet pipe to the inside of the fixing pipe, and flows from the inside of the fixing pipe to the plastic bottle along the through holes on the shunt net, so that the plastic bottle is cleaned, and the cleaning effect of the plastic bottle is ensured through the plurality of water spraying devices in the circumferential array.
(2) According to the invention, the bolts are connected with the screw threads of the fixed arcs, when plastic bottles with different sizes are replaced, the bolts can be rotated to separate the bolts from the fixed arcs, so that the fixed arcs can be replaced quickly, the plastic bottles with various specifications can be clamped conveniently, the clamping effect of the clamping blocks on the plastic bottles is ensured, and the cleaning effect of the water spraying device on the plastic bottles is ensured.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a cross-sectional view of the present invention;
FIG. 3 is an enlarged view of the invention at A in FIG. 2;
FIG. 4 is a schematic view of a clamping block according to the present invention;
FIG. 5 is a schematic diagram of the connection of the modules in the controller according to the present invention.
In the figure: 1. a cleaning box; 2. an induction block; 3. a transmission belt; 4. a plastic bottle; 5. a water inlet pipe; 6. a water spraying device; 7. a clamping block; 8. a water outlet pipe; 9. an indicator light; 10. a controller; 601. a shunt network; 602. An ejection head; 603. cleaning the tube; 604. a fixed tube; 605. a fixed block; 701. fixing an arc; 702. a bolt; 703. a gasket; 1001. a light sensing plate module; 1002. a conveyor belt module; 1003. a light transmission analysis module; 1004. a processor; 1005. a display panel; 1006. a reservoir; 1007. tracking an indicator lamp; 1008. A remote management module; 1009. an alarm device; 1010. and a cleaning device control module.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Examples of the embodiments are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements throughout or elements having like or similar functionality. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.
As shown in fig. 1-5, the present invention provides a technical solution: the utility model provides a dairy production line cleaning process monitored control system, includes washbox 1, response piece 2, drive belt 3, plastic bottle 4, inlet tube 5, water jet equipment 6, grip block 7, washbox 1 is the barreled setting to one side fixed mounting of bottom has outlet pipe 8 on washbox 1 outer wall, and the inner wall of outlet pipe 8 is linked together with the inner wall of washbox 1, controller 10 is installed to washbox 1 one side, and water jet equipment 6 is fixed on washbox 1's inner wall, and inlet tube 5 is fixed on washbox 1's outer wall, and inlet tube 5 is placed with outlet pipe 8 relatively, and water jet equipment 6 is linked together with inlet tube 5, and water jet equipment 6 includes the water diversion net 601, washpipe 603, fixed pipe 604, fixed block 605 is fixed on washbox 1's inner wall, and the screw hole is seted up on the fixed block 605, and fixed pipe 604 one end is seted up the screw thread to pass through threaded connection, fixes on fixed block 605, and washpipe 603 is located inside fixed pipe 604, and fixes on the inner wall of fixed block 605, fixed pipe 603 is fixed, and fixed mounting has a water jet head 603, makes wash pipe 602 and water jet equipment 5 and inlet tube 5 are linked together with inlet tube 5, and water stream inside the fixed pipe 604, when the inside is fixed pipe 602, and fixed to the inside the water jet pipe 602 is fixed to the inside the water jet pipe 602. An arc groove is formed in the inner wall of one side of the fixed block 605, the diversion net 601 is fixed in the arc groove on the fixed block 605, a plurality of through holes which are arranged in a circumferential array shape are formed in the diversion net 601, the diversion net 601 is clamped in the fixed pipe 604, and water is sprayed to the plastic bottle 4 through the through holes in the diversion net 601. The fixing block 605 is fixed on the inner wall of the cleaning box 1 in a circular ring shape, and the plurality of fixing pipes 604 are fixed on the inner wall of the fixing block 605 in a circular array shape, so that the fixing pipes 604 spray water in multiple directions against the plastic bottle 4 to clean the plastic bottle 4.
The drive belt 3 is the inside that the U type form was located washs case 1 to extend to both sides in the upper end that washs case 1, two drive belts 3 are the symmetry form setting, and grip block 7 is the symmetry form and fixes on drive belt 3, is equipped with several pilot lamp 9 on the drive belt 3, and pilot lamp 9 all is located one side of grip block 7, and pilot lamp 9 contacts with grip block 7, makes drive belt 3 carry plastic bottle 4 and moves forward, and carries out the centre gripping to plastic bottle 4 through grip block 7. The clamping block 7 comprises a fixed arc 701, a bolt 702 and a gasket 703, wherein the fixed arc 701 is attached to the outer wall of the driving belt 3 in an arc shape, a through hole is formed in the driving belt 3, a cylindrical roller is arranged on the other side of the fixed arc 701, the cylindrical roller on the fixed arc 701 is located at the through hole on the driving belt 3, a threaded hole is formed in the cylindrical roller of the fixed arc 701, the bolt 702 penetrates through the through hole on the driving belt 3, the bolt 702 is connected with the fixed arc 701 through threaded connection, the bolt 702 is in threaded connection with the fixed arc 701, and the plastic bottle 4 is fixed at the center of the two opposite fixed arcs 701. The through holes are formed in the gaskets 703, the through holes in the gaskets 703 are communicated with the through holes in the transmission belt 3, the bolts 702 penetrate through the through holes in the gaskets 703, and the outer walls of the gaskets 703 are larger than the outer walls of the bolts 702, so that the gaskets 703 support the bolts 702, the bolts 702 penetrate through the through holes in the transmission belt 3, and the fixing arcs 701 are fixed.
The induction block 2 is fixed on the inner wall of the cleaning box 1 and is positioned on the left side and the right side of the U-shaped bending part of the transmission belt 3, the plastic bottle 4 is detected through the induction block 2, the cleaning effect of the water spraying device 6 on the plastic bottle 4 is ensured, and the cleaning perfection is ensured. The controller 10 comprises a light sensing plate module 1001, a conveyor belt module 1002, a light transmission analysis module 1003, a processor 1004, a display panel 1005, a storage 1006, an indicator light track 1007, a remote management module 1008, an alarm device 1009 and a cleaning device control module 1010, wherein the light sensing module 1001 is positioned on the sensing block 2, the output end of the light sensing plate module 1001 is connected with the input end of the light transmission analysis module 1003, the conveyor belt module 1002 is connected with the processor 1004, the output end of the light transmission analysis module 1003 is connected with the input end of the processor 1004, the output end of the processor 1004 is connected with the input end of the display panel 1005, the output end of the processor 1004 is connected with the input end of the storage 1006, the output end of the processor 1004 is connected with the input end of the indicator light track 1007, the output end of the processor 1004 is connected with the input end of the alarm device 1009, and the output end of the processor 1004 is connected with the input end of the cleaning device control module 1010, so that all components are communicated, and the cleaning in the generation and feedback are monitored together.
When in use, the plastic bottle 4 is held in the clamping block 7, the clamping effect on the plastic bottle 4 is completed through the fixing arc 701, the plastic bottle 4 moves forwards in the cleaning process and finally is positioned at the center of the water spraying devices 6 which are arranged in a circumferential array, the water inlet pipe 5 supplies water to the water spraying devices 6, in the water supply process, the cleaning liquid in the cleaning pipe 603 flows into the fixing pipe 604 through the ejection head 602 and is mixed with the water flow in the fixing pipe 604, and flows into the plastic bottle 4 together from the through holes on the diversion net 601, the cleaning effect on the plastic bottle 4 is completed, after the size of the plastic bottle 4 is changed, the bolt 702 is separated from the fixing arc 701 through rotating the bolt 702, and the change of the fixing arc 701 is completed, the sensing block 2 detects the plastic bottle 4 after cleaning, detects the cleaning effect, in the cleaning process, the light sensing plate module 1001 senses the plastic bottle 4 after cleaning, detects the cleaning effect of the plastic bottle 4, then, after being processed by the processor 1004 through analysis of the light transmission analysis module 1003, the data are visually projected onto the display panel 1005 and transmitted into the storage 1006, the data transmitted by the processor 1004 are transmitted to the indicator lamp tracking 1007, the unqualified plastic bottle 4 is positioned, the remote management module 1008 can realize remote control, the alarm device 1009 can remind the plastic bottle 4 on the assembly line 3, the cleaning device control module 1010 monitors the cleaning device, and long-time normal use is guaranteed.
The present invention is not limited to the above-mentioned embodiments, and any person skilled in the art, based on the technical solution of the present invention and the inventive concept thereof, can be replaced or changed within the scope of the present invention.
Claims (4)
1. The utility model provides a dairy production line cleaning process monitored control system, includes washs case (1), response piece (2), drive belt (3), plastic bottle (4), inlet tube (5), water jet equipment (6), grip block (7), its characterized in that: the utility model discloses a water-spraying device, which is characterized in that a washing tank (1) is in a barreled arrangement, a water outlet pipe (8) is fixedly arranged on one side of the bottom of the outer wall of the washing tank (1), the inner wall of the water outlet pipe (8) is communicated with the inner wall of the washing tank (1), a controller (10) is arranged on one side of the washing tank (1), a water spraying device (6) is fixed on the inner wall of the washing tank (1), a water inlet pipe (5) is fixed on the outer wall of the washing tank (1), the water inlet pipe (5) and the water outlet pipe (8) are oppositely arranged, the water spraying device (6) is communicated with the water inlet pipe (5), the water spraying device (6) comprises a diversion net (601), a cleaning pipe (603), a fixing pipe (604), a fixing block (605), the fixing block (605) is fixed on the inner wall of the washing tank (1), one end of the fixing block (605) is provided with a threaded hole, is fixedly connected with the fixing block (605) through threads, the cleaning pipe (603) is positioned in the fixing block (604) and is fixed on the inner wall of the fixing block (605) on one side of the circular arc (601), the utility model discloses a transmission device, including a transmission belt (601), a gasket (703), a cylindrical roller, a bolt (703), a fixing arc (701), a bolt (702), a fixing arc (701), a bolt (703), a fixing arc (701) and a bolt (703) are arranged on one side of the clamping block (7), wherein the plurality of through holes are arranged on the circumference array on the distribution net (601), the transmission belt (3) is U-shaped and positioned in the cleaning box (1), the upper ends of the cleaning boxes (1) extend towards two sides, the two transmission belts (3) are symmetrically arranged, the clamping block (7) is symmetrically fixed on the transmission belt (3), the transmission belt (3) is provided with a plurality of indicator lamps (9), the indicator lamps (9) are positioned on one side of the clamping block (7), the indicator lamps (9) are contacted with the clamping block (7), the clamping block (7) comprises a fixing arc (701) and the bolt (702), the fixing arc (701) is attached to the outer wall of the transmission belt (3) in an arc shape, the transmission belt (3) is provided with a through hole, the cylindrical roller is arranged on the other side of the fixing arc (701) and is positioned at the through hole on the transmission belt (3), the fixing arc (701) and is connected with the through hole (703) through the bolt (702) through the bolt (703), the bolts (702) penetrate through holes in the gaskets (703), and the outer walls of the gaskets (703) are larger than the outer walls of the bolts (702).
2. A dairy production line cleaning process monitoring system according to claim 1, characterized in that: the fixing block (605) is fixed on the inner wall of the cleaning box (1) in a circular ring shape, and the plurality of fixing pipes (604) are fixed on the inner wall of the fixing block (605) in a circumferential array shape.
3. A dairy production line cleaning process monitoring system according to claim 2, characterized in that: the induction block (2) is fixed on the inner wall of the cleaning box (1) and is positioned at the left side and the right side of the U-shaped bending part of the driving belt (3).
4. A dairy production line cleaning process monitoring system according to claim 3, characterized in that: the controller (10) comprises a light sensing plate module (1001), a conveyor belt module (1002), a light transmission analysis module (1003), a processor (1004), a display panel (1005), a storage (1006), an indicator light tracking (1007), a remote management module (1008), an alarm device (1009) and a cleaning device control module (1010), wherein the light sensing plate module (1001) is positioned on a sensing block (2), the output end of the light sensing plate module (1001) is connected with the input end of the light transmission analysis module (1003), the conveyor belt module (1002) is connected with the processor (1004), the output end of the light transmission analysis module (1003) is connected with the input end of the processor (1004), the output end of the processor (1004) is connected with the input end of the display panel (1005), the output end of the processor (1004) is connected with the input end of the storage (1006), the output end of the processor (1004) is connected with the input end of the indicator light tracking (1007), and the output end of the processor (1004) is connected with the input end of the alarm device (1010).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111074837.7A CN114185283B (en) | 2021-09-14 | 2021-09-14 | Monitoring system for cleaning process of dairy production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111074837.7A CN114185283B (en) | 2021-09-14 | 2021-09-14 | Monitoring system for cleaning process of dairy production line |
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| Publication Number | Publication Date |
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| CN114185283A CN114185283A (en) | 2022-03-15 |
| CN114185283B true CN114185283B (en) | 2024-01-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111074837.7A Active CN114185283B (en) | 2021-09-14 | 2021-09-14 | Monitoring system for cleaning process of dairy production line |
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| CN (1) | CN114185283B (en) |
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| CN111804689A (en) * | 2020-07-09 | 2020-10-23 | 安徽医学高等专科学校 | Test tube cleaning processing apparatus for biochemistry experiments |
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| CN213887398U (en) * | 2020-10-29 | 2021-08-06 | 中山市福民电子科技有限公司 | Belt cleaning device of cell phone case production |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63185710A (en) * | 1987-01-23 | 1988-08-01 | Yoshinao Yoshida | Curve running u-type conveyer |
| WO2016082157A1 (en) * | 2014-11-25 | 2016-06-02 | 王向东 | Permanent magnetic suspension belt conveying system |
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| CN213887398U (en) * | 2020-10-29 | 2021-08-06 | 中山市福民电子科技有限公司 | Belt cleaning device of cell phone case production |
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| Publication number | Publication date |
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| CN114185283A (en) | 2022-03-15 |
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