CN212306033U - Automatic LED disc type bulk material loading and pasting system - Google Patents
Automatic LED disc type bulk material loading and pasting system Download PDFInfo
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- CN212306033U CN212306033U CN202020145719.5U CN202020145719U CN212306033U CN 212306033 U CN212306033 U CN 212306033U CN 202020145719 U CN202020145719 U CN 202020145719U CN 212306033 U CN212306033 U CN 212306033U
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- lamp bead
- bulk material
- lamp
- material loading
- component
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Abstract
The utility model provides an automatic LED disc type bulk material loading and pasting system, which comprises a blanking mechanism for containing materials, a vibration disc component is arranged below the blanking mechanism, the vibration disc component is connected with a material conveying mechanism, the blanking mechanism also comprises a turntable component, an optical fiber detection component, a CCD detection station, a polarity detection and rotation station, the lamp bead carrying mechanism is connected with the paster mechanism, the automatic LED disc type bulk material feeding paster system provided by the utility model has the advantages of high working efficiency, strong stability and the like, the procedures of feeding, detecting, adjusting, paster and the like of the lamp beads are organically integrated, and the system is integrated, in the operation process of the system, excessive human resources do not need to be input, and the system is completely automatically operated by equipment, so that the working efficiency is improved, the production quality is greatly improved, the cost is saved, and the system has great economic value and use value.
Description
Technical Field
The utility model relates to a LED paster equipment design technical field especially relates to an automatic change LED disc formula bulk material loading paster system.
Background
With the development of the LED technology, the traditional SMT chip mounter cannot meet the production requirements of the LED industry, the LED chip mounter is produced at the moment, and the LED chip mounter controls the driving head by utilizing a guide rail or linear motor principle; meanwhile, a special spun-bonded adhesive suction nozzle head is required to be arranged, so that production defects such as material sticking, material throwing and the like are avoided as much as possible in the mounting process; the tank chain of the Led chip mounter requires more sufficient toughness and ductility, so that the stability and the service life of the tank chain can be guaranteed, the requirement on mounting precision of the Led chip mounter is not high, but the required speed is high, domestic professional chip mounters for LEDs are more, more suction nozzles are provided, the mounting speed is higher, the mainstream application of the Led chip mounter is a PCB (printed circuit board) capable of mounting a large area, the online requirement is met, and the speed can be guaranteed.
SUMMERY OF THE UTILITY MODEL
The utility model discloses not enough to above-mentioned prior art and provide an automatic LED disc formula bulk material loading paster system that work efficiency is high, stability is strong.
The utility model discloses a solve the technical scheme that above-mentioned problem adopted and do:
the utility model provides an automatic LED disc type bulk material loading and pasting system, which comprises a blanking mechanism for containing materials,
a vibration disc assembly is arranged below the blanking mechanism and used for receiving the materials placed down by the blanking mechanism and conveying the materials;
the vibration disc assembly is connected with a material conveying mechanism, and the material conveying mechanism conveys materials vibrated out of the vibration disc;
the method is characterized in that: also comprises a turntable component connected with the material conveying mechanism,
the carousel subassembly side installs in proper order:
the optical fiber detection component is used for detecting whether the lamp beads enter the turntable component or not and detecting whether sundries enter or not,
a CCD detection station for detecting the appearance and direction of the lamp bead,
a polarity detection and rotation station for detecting the quality of the lamp beads and rotating the lamp beads with the polarity not meeting the requirements,
a lamp bead pressing station and a lamp bead carrying mechanism, wherein the lamp bead pressing station is used for pressing qualified lamp beads into the lamp bead carrying mechanism,
the lamp bead carrying mechanism is connected with a patch mechanism.
Further, the rotary plate component comprises a motor and a disc plate arranged on the motor, a fastening through hole is formed in the disc plate, the disc plate is arranged on the motor through the fastening through hole, a lamp bead fixing position is arranged on the periphery of the disc plate, and a positioning ring body is arranged in the lamp bead fixing position.
Further, polarity detection and rotatory station are including setting up the subassembly that pushes down of video disc top and with it establishes to push down subassembly matched with video disc below detection subassembly and lamp pearl rotating assembly.
Further, the pressing component comprises a motor and a cam installed on the motor, a pressing rod is arranged below the cam, a group of pressing block components are arranged below the pressing rod, a roller is arranged at one end of the pressing rod and connected with the cam, and the cam rotates to drive the roller to rotate and move up and down, so that the pressing rod can move up and down.
Further, the briquetting subassembly includes the fixing base, be provided with the slide rail on the fixing base, be provided with the slider on the slide rail, the slider bottom is provided with reset spring and thimble, reset spring is used for the slider restores to the original position after being pressed, the thimble is used for pushing down the lamp pearl extremely detecting element and lamp pearl rotating assembly.
Further, lamp pearl rotating assembly includes the support, install the rotating head on the support, install the bull stick in the rotating head, install belt pulley, stop nut and gasket on the bull stick in proper order, still install spacing spring on the bull stick, be used for be convenient for answer the normal position when the rotating head pushes down, position sensor is installed to gasket one side, is used for surveying the position of gasket, the belt pulley is connected with the motor through the belt, is used for driving the belt pulley rotates.
Further, lamp pearl delivery mechanism includes the base, be provided with the motor on the base, the motor is connected with the screw rod, install the sliding block on the screw rod, the sliding block is connected with the fixed subassembly of lamp pearl, the fixed subassembly setting of lamp pearl is in the below of disk dish, with lamp pearl presses the material station to cooperate, every lamp pearl of impressing the fixed subassembly of lamp pearl advances a station.
Further, paster mechanism includes the reclaimer manipulator, with the reclaimer manipulator is connected with transverse guide and longitudinal rail, is convenient for reclaimer manipulator adjustment position, the longitudinal rail below is provided with the paster district for carry out the paster to the lamp pearl.
Further, get material manipulator and be used for following the fixed subassembly of lamp pearl and absorb the lamp pearl.
The beneficial effect of this application lies in:
the utility model provides a pair of change LED disc-type bulk material loading paster system has work efficiency height, stability advantage such as strong, this application with the pay-off of lamp pearl, detect, process organic such as adjustment, paster, the system concentrate on in an organic whole, need not drop into too much manpower resources at system operation in-process, by equipment automatic operation completely, not only improved work efficiency, also very big improvement the quality of production with practiced thrift the cost, have very big economic value and use value.
Drawings
Fig. 1 is a structural diagram of an automatic LED disc type bulk material loading and pasting system of the present invention;
fig. 2 is a partial view of an automated LED disc bulk material loading and pasting system of the present invention;
fig. 3 is another partial view of an automated LED disc bulk material loading and pasting system of the present invention;
fig. 4 is a third partial view of the automatic LED disc-type bulk material loading and mounting system of the present invention;
fig. 5 is a fourth partial view of an automated LED disc bulk material loading and pasting system of the present invention;
fig. 6 is a fifth partial view of an automated LED disc bulk material loading and pasting system of the present invention;
fig. 7 is a structural diagram of a detection assembly of the automatic LED disc type bulk material loading and pasting system of the present invention;
fig. 8 is a structural diagram of a turntable assembly of an automatic LED disc type bulk material loading and mounting system of the present invention;
fig. 9 is a structural diagram of a pressing component of the automatic LED disc type bulk material loading and pasting system of the present invention;
fig. 10 is a structural diagram of another pressing assembly of the automatic LED disc type bulk material loading and pasting system of the present invention;
fig. 11 is a lamp bead rotating assembly structure diagram of an automatic LED disc type bulk material loading and pasting system of the present invention;
fig. 12 is an exploded view of the lamp bead rotating assembly of the automatic LED disc bulk material loading and mounting system of the present invention;
fig. 13 is the utility model relates to an automatic change LED disc formula bulk material loading paster system's lamp pearl delivery mechanism picture.
Detailed Description
The following embodiments of the present invention are specifically explained with reference to the accompanying drawings, which are used for reference and illustration only and do not limit the scope of the present invention.
As shown in fig. 1-13, the utility model provides an automatic LED disc type bulk material loading and pasting system, which comprises a blanking mechanism 1 for containing materials,
a vibration disc assembly 11 is arranged below the blanking mechanism 1 and used for receiving the materials placed down by the blanking mechanism 1 and conveying the materials;
the vibration disc assembly 11 is connected with a material conveying mechanism 12, and the material conveying mechanism 12 conveys materials vibrated out of the vibration disc;
also comprises a turntable component 2 connected with the material conveying mechanism 12,
2 sides of the turntable assembly are sequentially provided with:
the optical fiber detection component 3 is used for detecting whether the lamp beads enter the turntable component 2 or not and detecting whether sundries enter or not,
a CCD detection station 4 for detecting the appearance and direction of the lamp bead,
a polarity detection and rotation station 5 for detecting the quality of the lamp beads and rotating the lamp beads with the polarity not meeting the requirements,
a lamp bead pressing station 6 and a lamp bead carrying mechanism 7, wherein the lamp bead pressing station 6 is used for pressing qualified lamp beads into the lamp bead carrying mechanism 7,
the lamp bead carrying mechanism 7 is connected with a patch mechanism 8.
In this embodiment, the turntable assembly 2 includes a motor 9 and a disk 21 installed on the motor 9, a fastening through hole 211 is provided on the disk 21, the disk 21 is installed on the motor 9 through the fastening through hole 211, a lamp bead fixing position 212 is provided on the periphery of the disk 21, and a positioning ring body 213 is provided in the lamp bead fixing position 212.
In this embodiment, the polarity detection and rotation station 5 includes a pressing component 51 disposed above the disk 21, and a detection component 52 and a lamp bead rotation component 53 disposed below the disk 21 and matched with the pressing component 51.
In this embodiment, the downward pressing component 51 includes a motor 9 and a cam 511 installed on the motor 9, a pressing rod 512 is disposed below the cam 511, a group of pressing block components 513 is disposed below the pressing rod 512, a roller 510 is disposed at one end of the pressing rod 512 and connected to the cam 511, and the cam 511 rotates to drive the roller 510 to rotate and move up and down, so that the upward and downward movement of the pressing rod 512 is realized.
In this embodiment, the pressing block assembly 513 includes a fixing seat 500, a sliding rail 501 is arranged on the fixing seat 500, a sliding block 502 is arranged on the sliding rail 501, a return spring 503 and an ejector pin 504 are arranged at the bottom end of the sliding block 502, the return spring 503 is used for returning to the original position after the sliding block 502 is pressed, and the ejector pin 504 is used for pressing the lamp bead down to the detection assembly 52 and the lamp bead rotating assembly 53.
In this embodiment, lamp pearl rotating assembly 53 includes support 531, install rotating head 532 on support 531, install bull stick 533 in the rotating head 532, install belt pulley 534, stop nut 535 and gasket 536 on the bull stick 533 in proper order, still install stop spring 537 on the bull stick 533 for be convenient for when the rotating head 532 pushes down the normal position that restores to the throne, position sensor 538 is installed to gasket 536 one side, is used for surveying the position of gasket 536, belt pulley 534 is connected with motor 539 through the belt, is used for driving belt pulley 534 rotates.
In this embodiment, lamp pearl delivery mechanism 7 includes base 71, be provided with motor 9 on the base 71, motor 9 is connected with screw rod 72, install sliding block 73 on the screw rod 72, sliding block 73 is connected with the fixed subassembly 74 of lamp pearl, the fixed subassembly 74 of lamp pearl sets up the below of disk 21, with lamp pearl presses material station 6 to cooperate, every lamp pearl of impressing the fixed subassembly 74 of lamp pearl advances a station.
In this embodiment, the mounting mechanism 8 includes a material taking manipulator 81, and the material taking manipulator 81 is connected with a transverse guide 82 and a longitudinal guide 83, so that the material taking manipulator 81 adjusts the position, a mounting area 84 is arranged below the longitudinal guide 83, and is used for mounting the lamp beads.
In this embodiment, the material taking manipulator 81 is used for sucking the lamp beads from the lamp bead fixing component 74.
The working process of the application is as follows:
the blanking mechanism 1 for containing materials leads the lamp bead materials to be arranged below the vibration disc component 11,
the vibration disc component 11 is connected with a material conveying mechanism 12, the material conveying mechanism 12 conveys the material vibrated out of the vibration disc to the turntable component 2,
the optical fiber detecting component 523 detects whether the lamp bead has entered the turntable component 2, and detects whether there is sundries entering,
the CCD detection station 4 detects the appearance and the direction of the lamp bead,
the polarity detection and rotation station 5 detects the quality of the lamp beads, rotates the lamp beads with the polarity not meeting the requirements of the regulations,
the lamp bead pressing station 6 is used for pressing qualified lamp beads into the lamp bead carrying mechanism 7,
the lamp bead carrying mechanism 7 is connected with a chip mounting mechanism 8, and the chip mounting is carried out on the lamp beads through the chip mounting mechanism 8.
The utility model provides a pair of change LED disc-type bulk material loading paster system has work efficiency height, stability advantage such as strong, this application with the pay-off of lamp pearl, detect, process organic such as adjustment, paster, the system concentrate on in an organic whole, need not drop into too much manpower resources at system operation in-process, by equipment automatic operation completely, not only improved work efficiency, also very big improvement the quality of production with practiced thrift the cost, have very big economic value and use value.
The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be equivalent replacement modes, and all are included in the scope of the present invention.
Claims (9)
1. An automatic LED disc type bulk material loading and pasting system comprises a blanking mechanism for containing materials,
a vibration disc assembly is arranged below the blanking mechanism and used for receiving the materials placed down by the blanking mechanism and conveying the materials;
the vibration disc assembly is connected with a material conveying mechanism, and the material conveying mechanism conveys materials vibrated out of the vibration disc;
the method is characterized in that: also comprises a turntable component connected with the material conveying mechanism,
the carousel subassembly side installs in proper order:
the optical fiber detection component is used for detecting whether the lamp beads enter the turntable component or not and detecting whether sundries enter or not,
a CCD detection station for detecting the appearance and direction of the lamp bead,
a polarity detection and rotation station for detecting the quality of the lamp beads and rotating the lamp beads with the polarity not meeting the requirements,
a lamp bead pressing station and a lamp bead carrying mechanism, wherein the lamp bead pressing station is used for pressing qualified lamp beads into the lamp bead carrying mechanism,
the lamp bead carrying mechanism is connected with a patch mechanism.
2. The automated LED disc-type bulk material loading and pasting system of claim 1, wherein: the rotary table component comprises a motor and a disk plate arranged on the motor, wherein a fastening through hole is formed in the disk plate, the disk plate is arranged on the motor through the fastening through hole, a lamp bead fixing position is arranged on the periphery of the disk plate, and a positioning ring body is arranged in the lamp bead fixing position.
3. The automated LED disc bulk material loading and pasting system of claim 2, wherein: polarity detects and rotatory station including setting up the pressure component of video disc dish top and with pressure component matched with establishes detection subassembly and lamp pearl rotating assembly below the video disc dish.
4. The automated LED disk bulk material loading and pasting system of claim 3, wherein: the pressing assembly comprises a motor and a cam installed on the motor, a pressing rod is arranged below the cam, a group of pressing block assemblies are arranged below the pressing rod, a roller is arranged at one end of the pressing rod and connected with the cam, and the cam rotates to drive the roller to rotate and move up and down, so that the pressing rod can move up and down.
5. The automated LED disk bulk material loading and pasting system of claim 4, wherein: the briquetting subassembly includes the fixing base, be provided with the slide rail on the fixing base, be provided with the slider on the slide rail, the slider bottom is provided with reset spring and thimble, reset spring is used for the slider restores to the normal position after being pressed, the thimble is used for pushing down the lamp pearl extremely detecting element and lamp pearl rotating assembly.
6. The automated LED disk bulk material loading and pasting system of claim 3, wherein: the lamp pearl rotating assembly comprises a support, install the rotating head on the support, install the bull stick in the rotating head, install belt pulley, stop nut and gasket on the bull stick in proper order, still install spacing spring on the bull stick, be used for the home position is convenient for reply when the rotating head pushes down, position sensor is installed to gasket one side, is used for surveying the position of gasket, the belt pulley is connected with the motor through the belt, is used for driving the belt pulley rotates.
7. The automated LED disc bulk material loading and pasting system of claim 2, wherein: the lamp bead carrying mechanism comprises a base, a motor is arranged on the base, the motor is connected with a screw rod, a sliding block is installed on the screw rod, the sliding block is connected with a lamp bead fixing component, the lamp bead fixing component is arranged below the disc and matched with a lamp bead pressing station, and each press-in lamp bead is fixed to advance one station by the lamp bead fixing component.
8. The automated LED disk bulk material loading and pasting system of claim 4, wherein: the paster mechanism includes the reclaimer manipulator, with the reclaimer manipulator is connected with transverse guide and longitudinal rail, is convenient for the reclaimer manipulator adjustment position, the longitudinal rail below is provided with the paster district for carry out the paster to the lamp pearl.
9. The automated LED disc bulk material loading and pasting system of claim 8, wherein: the material taking manipulator is used for sucking the lamp beads from the lamp bead fixing component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020145719.5U CN212306033U (en) | 2020-01-23 | 2020-01-23 | Automatic LED disc type bulk material loading and pasting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020145719.5U CN212306033U (en) | 2020-01-23 | 2020-01-23 | Automatic LED disc type bulk material loading and pasting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212306033U true CN212306033U (en) | 2021-01-05 |
Family
ID=73959008
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020145719.5U Expired - Fee Related CN212306033U (en) | 2020-01-23 | 2020-01-23 | Automatic LED disc type bulk material loading and pasting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212306033U (en) |
-
2020
- 2020-01-23 CN CN202020145719.5U patent/CN212306033U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210105 Termination date: 20220123 |