CN212293609U - Redissolved white granulated sugar clarification and decoloration device - Google Patents
Redissolved white granulated sugar clarification and decoloration device Download PDFInfo
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- CN212293609U CN212293609U CN202020820954.8U CN202020820954U CN212293609U CN 212293609 U CN212293609 U CN 212293609U CN 202020820954 U CN202020820954 U CN 202020820954U CN 212293609 U CN212293609 U CN 212293609U
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Abstract
The utility model discloses a redissolution white granulated sugar clarification and decoloration device, which comprises a sugar dissolving tank, a first decoloration tank, a second decoloration tank, a standby decoloration tank and a diatomite filter, wherein feed inlets of the first decoloration tank, the second decoloration tank and the standby decoloration tank are respectively provided with a feed electromagnetic valve, the sugar dissolving tank is connected with the feed electromagnetic valve through a pipeline, discharge outlets of the second decoloration tank and the standby decoloration tank are respectively provided with a discharge electromagnetic valve, the discharge electromagnetic valve is connected with the diatomite filter through a manifold, a first conveying pipe is connected between a discharge outlet of the first decoloration tank and a feed inlet of the second decoloration tank, the first conveying pipe is provided with a first control electromagnetic valve, a second conveying pipe is connected between a discharge outlet of the first decoloration tank and a feed inlet of the standby decoloration tank, the second conveying pipe is provided with a second control electromagnetic valve, a third conveying pipe is connected between a discharge outlet, the third delivery pipe is provided with a third control electromagnetic valve. The utility model discloses realize the continuity of production, improve production efficiency.
Description
Technical Field
The utility model relates to a sugaring equipment technical field specifically is a device is clarified and decolored to redissolution white granulated sugar.
Background
The traditional preparation process of the redissolved white granulated sugar syrup is to add water and white granulated sugar into a reaction tank, and dissolve the white granulated sugar by a stirrer in the reaction tank at a certain temperature. The syrup of the redissolved white granulated sugar prepared by the method has yellow and deep color and high color value, and influences the taste. The existing clarification and decoloration equipment utilizes a plurality of decoloration equipment to carry out secondary or tertiary decoloration on syrup, and if one of the decoloration equipment needs to be shut down and replaced after being adsorbed and saturated, the production efficiency is influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming the shortcoming of above-mentioned prior art, providing a dissolve white sugar clarification decoloration device that can realize the production continuity, improve production efficiency.
The utility model discloses a realize through following technical scheme: a redissolved white granulated sugar clarification and decoloration device comprises a sugar dissolving tank, a first decoloration tank, a second decoloration tank, a standby decoloration tank and a diatomite filter, wherein a feed inlet and a discharge outlet are respectively arranged on the first decoloration tank, the second decoloration tank and the standby decoloration tank, a feed electromagnetic valve is respectively arranged on the feed inlet of the first decoloration tank, the feed inlet of the second decoloration tank and the feed inlet of the standby decoloration tank, the sugar dissolving tank is connected with the feed electromagnetic valve through a pipeline, a discharge pump is arranged on the pipeline, a discharge electromagnetic valve is respectively arranged on the discharge outlet of the second decoloration tank and the discharge outlet of the standby decoloration tank, the discharge electromagnetic valve is connected with the diatomite filter through a gathering pipe, a first conveying pipe is connected between the discharge outlet of the first decoloration tank and the feed inlet of the second decoloration tank, and a first control electromagnetic valve is arranged on the first, be connected with the second conveyer pipe between the discharge gate of first decoloration jar and the feed inlet of reserve decoloration jar, be provided with second control solenoid valve on the second conveyer pipe, be connected with the third conveyer pipe between the discharge gate of second decoloration jar and the feed inlet of reserve decoloration jar, be provided with third control solenoid valve on the third conveyer pipe.
Further: the feeding solenoid valve includes first feeding solenoid valve, second feeding solenoid valve, third feeding solenoid valve, first feeding solenoid valve through first inlet pipe respectively with feed inlet, the pipe connection of first decoloration jar, second feeding solenoid valve through the second inlet pipe respectively with feed inlet, the pipe connection of second decoloration jar, third feeding solenoid valve through the third inlet pipe respectively with feed inlet, the pipe connection of reserve decoloration jar.
Further: the discharge solenoid valve includes first discharge solenoid valve and second discharge solenoid valve, first discharge solenoid valve through first discharging pipe with discharge gate, the collection union coupling of second decoloration jar, second discharge solenoid valve through the second discharging pipe with discharge gate, the collection union coupling of reserve decoloration jar.
Further: the first decolorizing tank, the second decolorizing tank and the standby decolorizing tank respectively comprise an upper end cover, a lower end cover and a cylindrical tank body, wherein the upper end cover and the lower end cover are respectively arranged at two ends of the cylindrical tank body, the upper end cover is provided with the feed inlet, the lower end cover is provided with the discharge outlet, and the cylindrical tank body is internally provided with an activated carbon decolorizing column.
Further: and filter screens are respectively arranged on the feed inlet and the discharge outlet.
Further: the sugar dissolving tank comprises a sugar dissolving tank body, a motor and a stirring main shaft, wherein a hopper and a water inlet pipe are arranged on the sugar dissolving tank body, a jacket is arranged on the periphery of the sugar dissolving tank, a steam inlet and a steam outlet are formed in the jacket, a spiral groove is formed in the outer wall of the sugar dissolving tank body, the motor is connected with the stirring main shaft, the stirring main shaft extends into the sugar dissolving tank body, and a spiral stirring blade is arranged on the stirring main shaft.
Further: still include two stirring countershafts, every the one end of stirring countershaft pass through the bearing with dissolve the inner wall swing joint of sugar jar body, every all be provided with the puddler on the stirring countershaft, every all the fixed cover on the stirring countershaft is equipped with drive gear, the stirring main shaft is located two between the stirring countershaft, spiral stirring leaf sets up the lower part of stirring main shaft, the fixed cover in upper portion of stirring main shaft is equipped with drive gear, drive gear respectively with two drive gear meshing on the stirring countershaft.
The beneficial effects of the utility model
Compared with the prior art, the stirring effect is improved through the combined action of the spiral stirring blade on the stirring main shaft and the stirring rod on the stirring auxiliary shaft by arranging the stirring main shaft and the stirring auxiliary shaft in the sugar dissolving tank body, so that the white granulated sugar is fully dissolved and then enters the first decolorizing tank and the second decolorizing tank, or enters a first decolorizing tank and a standby decolorizing tank, or enters a second decolorizing tank and the standby decolorizing tank for decolorizing and then enters a diatomite filter for filtering and removing impurities to realize the clarification and the decolorization treatment of the redissolved white granulated sugar syrup, and the standby decolorizing tank is arranged, when the first decolorizing tank is invalid and needs to be replaced, the second decolorizing tank and the standby decolorizing tank are utilized to carry out secondary decolorization on the syrup, when the second decoloration jar became invalid and needed to be changed, the syrup was carried out twice with first decoloration jar and reserve decoloration jar, realized the continuity of production, improved work efficiency.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Description of reference numerals: 1-sugar dissolving tank, 11-sugar dissolving tank body, 12-hopper, 13-water inlet pipe, 14-jacket, 15-steam inlet, 16-steam outlet, 17-spiral groove, 2-first decolorizing tank, 21-feed inlet, 22-discharge outlet, 3-second decolorizing tank, 31 upper end cover, 32-lower end cover, 33-cylindrical tank body, 34-activated carbon decolorizing column, 35-filter screen, 4-standby decolorizing tank, 5-diatomite filter, 611-first feeding electromagnetic valve, 612-second feeding electromagnetic valve, 613-third feeding electromagnetic valve, 62-first control electromagnetic valve, 63-second control electromagnetic valve, 64-third control electromagnetic valve, 651-first discharging electromagnetic valve, 652-second discharging electromagnetic valve, 71-pipeline, 72-discharge pump, 73-collecting pipe, 74-first conveying pipe, 75-second conveying pipe, 76-third conveying pipe, 771-first feeding pipe, 772-second feeding pipe, 773-third feeding pipe, 781-first discharging pipe, 782-second discharging pipe, 81-motor, 82-stirring main shaft, 83-spiral stirring blade, 84-stirring auxiliary shaft, 85-bearing, 86-stirring rod, 87-transmission gear and 88-driving gear.
Detailed Description
FIG. 1 is a schematic structural view of an embodiment of a refining and decoloring device for redissolved white granulated sugar, which comprises a sugar dissolving tank 1, a first decoloring tank 2, a second decoloring tank 3, a standby decoloring tank 4, and a diatomite filter 5, wherein the first decoloring tank 2, the second decoloring tank 3, and the standby decoloring tank 4 are respectively provided with a feed inlet 21 and a discharge outlet 22, the feed inlet 21 of the first decoloring tank 2, the feed inlet 21 of the second decoloring tank 3, and the feed inlet 21 of the standby decoloring tank 4 are respectively provided with a feed electromagnetic valve, the sugar dissolving tank 1 is connected with the feed electromagnetic valve through a pipeline 71, the pipeline 71 is provided with a discharge pump 72, the discharge outlet 22 of the second decoloring tank 3 and the discharge outlet 22 of the standby decoloring tank 4 are respectively provided with a discharge electromagnetic valve, the discharge electromagnetic valve is connected with the diatomite filter 5 through a manifold 73, a first conveying pipe 74 is connected between the discharge outlet 22 of the first decoloring tank 2 and the feed inlet 21 of the second decoloring tank 3, the first delivery pipe 74 is provided with a first control solenoid valve 62, a second delivery pipe 75 is connected between the discharge port 22 of the first decolorizing tank 2 and the feed port 21 of the standby decolorizing tank 4, the second delivery pipe 75 is provided with a second control solenoid valve 63, a third delivery pipe 76 is connected between the discharge port 22 of the second decolorizing tank 3 and the feed port 21 of the standby decolorizing tank 4, and a third control solenoid valve 64 is provided on the third delivery pipe 76. The diatomite filter 5 is a commercially available device.
The feeding solenoid valves include a first feeding solenoid valve 611, a second feeding solenoid valve 612, and a third feeding solenoid valve 613, the first feeding solenoid valve 611 is connected to the feeding port 21 of the first decoloring tank 2 and the pipe 71 through a first feeding pipe 771, the second feeding solenoid valve 612 is connected to the feeding port 21 of the second decoloring tank 3 and the pipe 71 through a second feeding pipe 772, and the third feeding solenoid valve 613 is connected to the feeding port 21 of the standby decoloring tank 4 and the pipe 71 through a third feeding pipe 773.
The discharging electromagnetic valves comprise a first discharging electromagnetic valve 651 and a second discharging electromagnetic valve 652, the first discharging electromagnetic valve 651 is connected with the discharging port 22 and the collecting pipe 73 of the second decoloring tank 3 through a first discharging pipe 781, and the second discharging electromagnetic valve 652 is connected with the discharging port 22 and the collecting pipe 73 of the standby decoloring tank 4 through a second discharging pipe 782.
During operation, after white granulated sugar is dissolved into syrup in the sugar dissolving tank 1, the discharging pump 72 is started, the first feeding electromagnetic valve 611 on the feeding port 21 of the first decoloring tank 2 is opened, the first control electromagnetic valve 62 is opened, the first discharging electromagnetic valve 651 is opened, meanwhile, the second feeding electromagnetic valve 612 is closed, the third feeding electromagnetic valve 613 is closed, the second control electromagnetic valve 63 is closed, the third control electromagnetic valve 64 is closed, the second discharging electromagnetic valve 652 is closed, the syrup enters the first decoloring tank 2 through the pipeline 71, the first feeding pipe 771, the first feeding electromagnetic valve 611 and the feeding port 21 of the first decoloring tank 2 for primary decoloring, enters the second decoloring tank 3 from the feeding port 21 of the second decoloring tank 3 through the first control electromagnetic valve 62 and the first conveying pipe 74 for secondary decoloring, and then enters the second decoloring tank 3 from the discharging port 22 of the second decoloring tank 3 through the first discharging electromagnetic valve 651, The first outlet pipe 781 and the collecting pipe 73 enter the diatomite filter 5 for filtration.
When the first decolorizing tank 2 is failed and needs to be replaced, the first feeding solenoid valve 611 is closed, the third feeding solenoid valve 613 is closed, the first control solenoid valve 62 is closed, the second control solenoid valve 63 is closed, the first discharging solenoid valve 651 is closed, simultaneously, the discharging pump 72 is opened, the second feeding electromagnetic valve 612 is opened, the third control electromagnetic valve 64 is opened, the second discharging electromagnetic valve 652 is opened, the syrup enters the second decoloring tank 3 through the pipeline 71, the second feeding pipe 772, the second feeding electromagnetic valve 612 and the feeding hole 21 of the second decoloring tank 3 for primary decoloring, and the wastewater enters the standby decolorizing tank 4 from the feed inlet 21 of the standby decolorizing tank 4 through the third control electromagnetic valve 64 and the third conveying pipe 76 from the discharge port 22 of the second decolorizing tank 3 for secondary decolorization, and then enters the diatomite filter 5 from the discharge port 22 of the standby decolorizing tank 4 through the second discharge electromagnetic valve 652, the second discharge pipe 782 and the collecting pipe 73 for filtration.
When the second decolorizing tank 3 is failed and needs to be replaced, the second feeding solenoid valve 612 is closed, the third feeding solenoid valve 613 is closed, the first control solenoid valve 62 is closed, the third control solenoid valve 64 is closed, the first discharging solenoid valve 651 is closed, simultaneously, the discharging pump 72 is opened, the first feeding electromagnetic valve 611 is opened, the second control electromagnetic valve 63 is opened, the second discharging electromagnetic valve 652 is opened, the syrup enters the first decolorizing tank 2 through the pipeline 71, the first feeding pipe 771, the first feeding electromagnetic valve 611 and the feeding hole 21 of the first decolorizing tank 2 for primary decolorizing, and the wastewater enters the standby decolorizing tank 4 from the feed inlet 21 of the standby decolorizing tank 4 from the discharge port 22 of the first decolorizing tank 2 through the second control electromagnetic valve 63 and the second conveying pipe 75 for secondary decolorization, and then enters the diatomite filter 5 from the discharge port 22 of the standby decolorizing tank 4 through the second discharge electromagnetic valve 652, the second discharge pipe 782 and the collecting pipe 73 for filtration.
Through setting up reserve decoloration jar 4, when first decoloration jar 2 became invalid and need to be changed, utilize second decoloration jar 3 and reserve decoloration jar 4 to carry out the secondary decoloration to the syrup, when second decoloration jar 3 became invalid and need to be changed, utilize first decoloration jar 2 and reserve decoloration jar 4 to carry out the secondary to the syrup, realize the continuity of production, improve work efficiency.
Through set up filter screen 35 on first decoloration jar 2, second decoloration jar 3 and reserve decoloration jar 4's feed inlet 21 and discharge gate 22, treat the syrup of decoloration through filter screen 35 on the feed inlet 21 and filter, prevent that large granule impurity from causing the harm to the decoloration post in getting into active carbon decoloration post 34, improve the life of active carbon decoloration post 34, through filter screen 35 on the discharge gate 22, filter the syrup after the decoloration, prevent that the active carbon powder of active carbon decoloration post 34 from flowing along with the syrup.
Dissolve sugar jar 1 including dissolving sugar jar body 11, motor 81, stirring main shaft 82, be provided with hopper 12 and inlet tube 13 on dissolving sugar jar 1 body, the periphery that dissolves sugar jar 1 is provided with and presss from both sides cover 14, presss from both sides and is provided with steam inlet 15 and steam outlet 16 on the cover 14, dissolves sugar jar 1 body outer wall and sets up spiral groove 17, and motor 81 and stirring main shaft 82 are connected, and stirring main shaft 82 stretches into and dissolves sugar jar 1 originally internal, is provided with spiral stirring leaf 83 on the stirring main shaft 82.
The sugar dissolving tank further comprises two stirring auxiliary shafts 84, one end of each stirring auxiliary shaft 84 is movably connected with the inner wall of the sugar dissolving tank body 11 through a bearing 85, a stirring rod 86 is arranged on each stirring auxiliary shaft 84, a transmission gear 87 is fixedly sleeved on each stirring auxiliary shaft 84, the stirring main shaft 82 is located between the two stirring auxiliary shafts 84, a spiral stirring blade 83 is arranged at the lower part of the stirring main shaft 82, a driving gear 88 is fixedly sleeved at the upper part of the stirring main shaft 82, and the driving gear 88 is respectively meshed with the transmission gears 87 on the two stirring auxiliary shafts 84.
When sugar is dissolved, white granulated sugar is put into the sugar dissolving tank body 11 through the hopper 12, water enters the sugar dissolving tank body 11 through the water inlet pipe 13, the motor 81 is started to drive the stirring main shaft 82 to rotate, the spiral stirring blade 83 and the driving gear 88 rotate along with the stirring main shaft 82, the driving gear 88 is meshed with the transmission gears 87 on the two stirring auxiliary shafts 84 respectively to drive the stirring auxiliary shafts 84 to rotate, the stirring rod 86 rotates along with the stirring auxiliary shafts 84, upward thrust is generated on materials through the spiral stirring blade 83, the internal flow of the materials is promoted, the stirring effect is improved through the matching of the spiral stirring blade 83 and the stirring rod 86, meanwhile, steam enters the jacket 14 from the steam inlet 15, the spiral groove 17 of the sugar dissolving tank 1 body is favorable for the uniform distribution of the steam to increase the contact area of the sugar dissolving tank body 11 and the steam, the dissolution of the white granulated sugar can.
To sum up, the utility model discloses a throw the white sugar and put into and dissolve sugar jar body 11 in and prepare into the syrup, through stirring main shaft 82 on spiral stirring leaf 83 and the stirring rod 86 combined action on the stirring countershaft 84 and improve the stirring effect, then the syrup gets into first decoloration jar 2 and second decoloration jar 3, or get into first decoloration jar 2 and reserve decoloration jar 4, or get into second decoloration jar 3 and reserve decoloration jar 4 and carry out the decoloration after getting into diatomaceous earth filter 5 and carry out filtration and get rid of impurity, realized carrying out clarification decoloration to the white sugar syrup of redissolving, guarantee the continuity of production, improve work efficiency.
The above detailed description is specific to possible embodiments of the present invention, and the embodiments are not intended to limit the scope of the present invention, and all equivalent implementations or modifications that do not depart from the scope of the present invention should be included within the scope of the present invention.
Claims (7)
1. The utility model provides a redissolved white sugar clarification decoloration device which characterized in that: comprises a sugar dissolving tank, a first decolorizing tank, a second decolorizing tank, a standby decolorizing tank and a diatomite filter, wherein a feed inlet and a discharge outlet are respectively arranged on the first decolorizing tank, the second decolorizing tank and the standby decolorizing tank, a feed inlet of the first decolorizing tank, a feed inlet of the second decolorizing tank and a feed inlet of the standby decolorizing tank are respectively provided with a feed electromagnetic valve, the sugar dissolving tank is connected with the feed electromagnetic valve through a pipeline, the pipeline is provided with a discharge pump, a discharge electromagnetic valve is respectively arranged on a discharge outlet of the second decolorizing tank and a discharge outlet of the standby decolorizing tank, the discharge electromagnetic valve is connected with the diatomite filter through a manifold, a first conveying pipe is connected between the discharge outlet of the first decolorizing tank and the feed inlet of the second decolorizing tank, a first control electromagnetic valve is arranged on the first conveying pipe, a second conveying pipe is connected between the discharge outlet of the first decolorizing tank and the feed inlet of the standby decolorizing tank, and a second control electromagnetic valve is arranged on the second conveying pipe, a third conveying pipe is connected between the discharge hole of the second decoloring tank and the feed inlet of the standby decoloring tank, and a third control electromagnetic valve is arranged on the third conveying pipe.
2. The device of claim 1, wherein the device comprises: the feeding solenoid valve includes first feeding solenoid valve, second feeding solenoid valve, third feeding solenoid valve, first feeding solenoid valve through first inlet pipe respectively with feed inlet, the pipe connection of first decoloration jar, second feeding solenoid valve through the second inlet pipe respectively with feed inlet, the pipe connection of second decoloration jar, third feeding solenoid valve through the third inlet pipe respectively with feed inlet, the pipe connection of reserve decoloration jar.
3. The device of claim 2, wherein the device for clarifying and decoloring the redissolved white granulated sugar comprises: the discharge solenoid valve includes first discharge solenoid valve and second discharge solenoid valve, first discharge solenoid valve through first discharging pipe with discharge gate, the collection union coupling of second decoloration jar, second discharge solenoid valve through the second discharging pipe with discharge gate, the collection union coupling of reserve decoloration jar.
4. The device of claim 3, wherein the device comprises: the first decolorizing tank, the second decolorizing tank and the standby decolorizing tank respectively comprise an upper end cover, a lower end cover and a cylindrical tank body, wherein the upper end cover and the lower end cover are respectively arranged at two ends of the cylindrical tank body, the upper end cover is provided with the feed inlet, the lower end cover is provided with the discharge outlet, and the cylindrical tank body is internally provided with an activated carbon decolorizing column.
5. The device of claim 4, wherein the device comprises: and filter screens are respectively arranged on the feed inlet and the discharge outlet.
6. The device for clarifying and decoloring redissolved white granulated sugar according to any one of claims 1 to 5, wherein: the sugar dissolving tank comprises a sugar dissolving tank body, a motor and a stirring main shaft, wherein a hopper and a water inlet pipe are arranged on the sugar dissolving tank body, a jacket is arranged on the periphery of the sugar dissolving tank, a steam inlet and a steam outlet are formed in the jacket, a spiral groove is formed in the outer wall of the sugar dissolving tank body, the motor is connected with the stirring main shaft, the stirring main shaft extends into the sugar dissolving tank body, and a spiral stirring blade is arranged on the stirring main shaft.
7. The device of claim 6, wherein the device for clarifying and decoloring the redissolved white granulated sugar comprises: still include two stirring countershafts, every the one end of stirring countershaft pass through the bearing with dissolve the inner wall swing joint of sugar jar body, every all be provided with the puddler on the stirring countershaft, every all the fixed cover on the stirring countershaft is equipped with drive gear, the stirring main shaft is located two between the stirring countershaft, spiral stirring leaf sets up the lower part of stirring main shaft, the fixed cover in upper portion of stirring main shaft is equipped with drive gear, drive gear respectively with two drive gear meshing on the stirring countershaft.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020820954.8U CN212293609U (en) | 2020-05-15 | 2020-05-15 | Redissolved white granulated sugar clarification and decoloration device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020820954.8U CN212293609U (en) | 2020-05-15 | 2020-05-15 | Redissolved white granulated sugar clarification and decoloration device |
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| CN212293609U true CN212293609U (en) | 2021-01-05 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114570100A (en) * | 2022-02-28 | 2022-06-03 | 开封明仁药业有限公司 | Aseptic raw materials production line |
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2020
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114570100A (en) * | 2022-02-28 | 2022-06-03 | 开封明仁药业有限公司 | Aseptic raw materials production line |
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Denomination of utility model: A Clarification and Bleaching Device for Dissolved White Sugar Effective date of registration: 20230908 Granted publication date: 20210105 Pledgee: Jiangmen Rural Commercial Bank Co.,Ltd. Shuangshui Branch Pledgor: Guangdong Huatang Industrial Co.,Ltd. Registration number: Y2023980055898 |