CN212279863U - Manufacturing production line of characteristic functional materials for cigarettes - Google Patents
Manufacturing production line of characteristic functional materials for cigarettes Download PDFInfo
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- CN212279863U CN212279863U CN202020876786.4U CN202020876786U CN212279863U CN 212279863 U CN212279863 U CN 212279863U CN 202020876786 U CN202020876786 U CN 202020876786U CN 212279863 U CN212279863 U CN 212279863U
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Abstract
The utility model relates to a manufacturing production line of a special functional material for cigarettes, which comprises a base paper feeding system, a spraying system, a rolling system, a receiving system and a drying system; the base paper feeding system comprises a base paper fixing frame and a base paper winding roller; the spraying system comprises a spraying fixing frame, a first spraying machine, a second spraying machine, a feeding box and an air compressor; the rolling system comprises a rolling platform and a rolling machine; the drying system comprises a first drying chamber, a second drying chamber and a third drying chamber; the utility model provides a one set can realize two-sided coating to realize the manufacturing line of fast drying, the ejection of compact, easy operation uses manpower sparingly.
Description
Technical Field
The utility model relates to a functional material for cigarette production and processing equipment technical field, concretely relates to manufacturing line of characteristic functional material for cigarette.
Background
Smoking is harmful, not only is human health harmful, but also has adverse effects on society. Tobacco leaves contain the toxicant nicotine, also called nicotine. Nicotine weighing 1 gram kills 300 rabbits or 500 mice. If 50 mg of nicotine is injected into a human, it will be fatal. Smoking has the biggest harm to respiratory tract, and cough diseases such as laryngitis, tracheitis, emphysema and the like are easily caused. When smoking, the smoke enters from the mouth, passes through the throat, trachea and bronchus, and enters the blood. Smoking can cause males to lose the Y chromosome, increasing the risk of cancer.
Although smoking is so harmful, the smoking population in China is still huge. With the awareness of smoking harm, many people attempt to quit smoking, but the effect is little. In order to help smoking cessation of smoking groups, a full-fledged line smoking cessation product appears on the market, and a substitute smoking food is one of the smoking cessation products. As the name suggests, the shape of the substitute cigarette is basically similar to that of a cigarette, but the used material is not cut tobacco, but is a 'prevention and control product' formed by spice simulating the taste of the cigarette and fiber similar to the cut tobacco, the substitute cigarette has a taste close to that of the cigarette, does not contain components such as nicotine harmful to human bodies, and the like, and gradually improves the smoking addiction of smoking groups.
In the production process of the cigarette substitute food, the pulp added with the spice is coated on the surface of the base paper, and then the base paper is thinned and shredded to obtain the 'imitation tobacco shred'. In order to make the mouth feel of the 'imitation tobacco shred' closer to the tobacco shred, a set of production equipment needs to be designed to ensure that the toughness, spice adhesive force and thinness of the 'imitation tobacco shred' can meet the production requirements.
Disclosure of Invention
An object of the utility model is to avoid prior art not enough, provide a manufacturing line of characteristic functional material for cigarette to effectively solve prior art's problem.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a manufacturing production line of a characteristic functional material for cigarettes comprises a base paper feeding system, a spraying system, a rolling system, a receiving system and a drying system; the base paper feeding system comprises a base paper fixing frame and a base paper winding roller; the base paper winding roller is rotationally arranged on the base paper fixing frame; the spraying system comprises a spraying fixing frame, a first spraying machine, a second spraying machine, a feeding box and an air compressor; the spraying fixing frame is provided with a first spraying fixing layer and a second spraying fixing layer from top to bottom respectively; a first spraying machine is arranged at the top of the first spraying fixing layer; a second spraying machine is arranged at the top of the second spraying fixing layer; a plurality of guide roll shafts are arranged on the spraying fixing frame; the four groups of guide roll shafts are respectively arranged at the outer edge of the paper inlet end of the first spraying machine, the outer edge of the paper outlet end of the first spraying fixing layer, the outer edge of the paper inlet end of the second spraying fixing layer and the outer edge below the paper outlet end of the second spraying fixing layer; the base paper moves in a zigzag track under the action of the guide roller shaft; the first spraying machine and the second spraying machine are connected with the feeding box; the feeding tank is connected with an air compressor; the rolling system comprises a rolling platform and a rolling machine; the rolling machine is arranged above the rolling platform; a material receiving roller is arranged on the platform surface at the tail end of the rolling platform; the drying system comprises a first drying chamber, a second drying chamber and a third drying chamber; the first drying chamber and the second drying chamber are respectively arranged on the first spraying fixing layer and the second spraying fixing layer and are connected with the first hot air blower; the third drying chamber is arranged between the roller press and the material receiving roller and is connected with the second hot air blower.
Further, paper tightness adjusting roller sets are respectively arranged between the base material paper winding roller and the spraying system and between the third drying chamber and the material receiving roller; the paper tightness adjusting roller set is provided with a plurality of rollers, and the relative position of the rollers can be adjusted.
Further, the roll squeezer is sequentially provided with a plurality of tables; the spraying system is set to be at least one set.
Furthermore, air outlets are formed in the tops of the first drying chamber, the second drying chamber and the third drying chamber.
Furthermore, a protection chamber is respectively arranged outside the first spraying machine and the second spraying machine; the top ends of the first coating machine and the second coating machine are rotatably fixed at the top of the protection room.
Furthermore, a driven supporting roller is arranged on a rolling platform between the third drying chamber and the material receiving roller.
The use method of the device comprises the following steps: the unprocessed base paper is wound on the base paper winding roller, and when the operation is started, the base paper sequentially passes through the spraying system, the rolling system and the material receiving system;
step one): when the base paper passes through the spraying system, the base paper passes through the first spraying fixing layer and the second spraying fixing layer through the guide rollers in sequence and then reaches the rolling system;
step two): the first spraying machine and the second spraying machine on the first spraying fixed layer and the second spraying fixed layer, the first drying chamber and the second drying chamber respectively spray and dry the base paper, and the direction of the base paper is changed by the guide roll shaft, so that double-sided spraying is realized;
step three): controlling the spraying thickness of the base paper by controlling the movement speed of the guide roll shaft; the first spraying machine and the second spraying machine respectively spray two surfaces of the base material paper;
step four): the base material paper after spraying and drying is rolled by a roller press, so that the thickness of the paper is reduced, and the slurry is more firmly coated;
step five): and after rolling, feeding the rolled material into a material receiving roller for rolling.
The drying mode in the drying system of the utility model is one or combination of hot air drying, far infrared drying and microwave drying; the drying temperature is 80-150 ℃.
The viscosity of the sizing agent is 40-250s when the base material paper is manufactured, and the sizing agent is No. 4 cup.
Spraying liquid of the spraying system is spice: one or more of tree moss, Chinese date, dark plum, tamarind and agilawood. (prior art extract can.)
Compared with the prior art, the utility model discloses following beneficial effect has at least:
1) the utility model designs a set of equipment for manufacturing the 'imitation tobacco shred', which realizes double-sided coating of slurry on the surface of the substrate paper to obtain the functional material for tobacco, and the 'imitation tobacco shred' slurry manufactured by the utility model has uniform component distribution and better taste;
2) the utility model has the advantages that the spraying machine is arranged to coat the substrate paper, and the spraying direction of the spraying machine is adjustable, so that no dead angle is ensured in the spraying process, and the product quality is improved;
3) the utility model is provided with a plurality of sets of spraying systems and a plurality of sets of roller presses, thereby realizing multiple spraying and rolling according to the requirement and further improving the product quality;
4) 4) the utility model discloses the method parameter is felt for difficultly, processes the material better when production, forms complete technology chain at last, and wherein the humidity requirement of secondary spraying has further improvement to the emulation of substrate paper.
In a word, the utility model discloses cooperate a novel manufacturing approach of functional material for cigarette, provide one set and can realize two-sided coating to realize the manufacturing line of fast drying, the ejection of compact, easy operation uses manpower sparingly.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the first section of the present invention;
FIG. 3 is a schematic view of a second stage of the present invention;
FIG. 4 is a third structural diagram of the present invention;
in the figure: a base paper fixing frame 1; a base paper winding roller 2; spraying the fixed frame 3; a first coating machine 4; a second coating machine 5; a supply tank 6; an air compressor 7; a first spray fixing layer 8; a second spray fixing layer 9; a guide roller shaft 10; a rolling platform 11; a roll press 12; a receiving roller 13; a first drying chamber 14; a second drying chamber 15; a third drying chamber 16; a first air heater 17; a second air heater 18; a sheet tension adjusting roller group 19; an air outlet 20; a guard chamber 21; and a passive backup roll 22.
Detailed Description
The principles and features of the present invention are described below in conjunction with the following drawings, the examples given are only intended to illustrate the present invention and are not intended to limit the scope of the present invention.
As shown in fig. 1-4:
example 1:
a manufacturing production line of a characteristic functional material for cigarettes comprises a base paper feeding system, a spraying system, a rolling system, a receiving system and a drying system; the base paper feeding system comprises a base paper fixing frame 1 and a base paper winding roller 2; the base paper winding roller 2 is rotationally arranged on the base paper fixing frame 1; the spraying system comprises a spraying fixing frame 3, a first spraying machine 4, a second spraying machine 5, a feeding box 6 and an air compressor 7; the spraying fixing frame 3 is respectively provided with a first spraying fixing layer 8 and a second spraying fixing layer 9 from top to bottom; the top of the first spraying fixed layer 8 is provided with a first spraying machine 4; the top of the second spraying fixed layer 9 is provided with a second spraying machine 5; a plurality of guide roll shafts 10 are arranged on the spraying fixing frame 3; the four groups of guide roll shafts 10 are respectively arranged at the outer edge of the paper inlet end of the first spraying machine 4, the outer edge of the paper outlet end of the first spraying fixing layer 8, the outer edge of the paper inlet end of the second spraying fixing layer 9 and the outer edge below the paper outlet end of the second spraying fixing layer 9; the base paper moves in a zigzag track under the action of the guide roller shaft 10; the first coating machine 4 and the second coating machine 5 are connected with a feeding box 6; the feeding box 6 is connected with an air compressor 7; the rolling system comprises a rolling platform 11 and a rolling machine 12; the roller press 12 is arranged above the rolling platform 11; a material receiving roller 13 is arranged on the platform surface at the tail end of the rolling platform 11; the drying system comprises a first drying chamber 14, a second drying chamber 15 and a third drying chamber 16; the first drying chamber 14 and the second drying chamber 15 are respectively arranged on the first spraying fixing layer 8 and the second spraying fixing layer 9 and are connected with a first hot air blower 17; the third drying chamber 16 is arranged between the roller press 12 and the material receiving roller 13 and is connected with the second hot air blower 18.
Example 2:
on the basis of the embodiment 1, paper tightness adjusting roller sets 19 are respectively arranged between the base paper winding roller 2 and the spraying system and between the third drying chamber 16 and the material receiving roller 13; the paper tightness adjusting roller set 19 is provided with a plurality of rollers, and the relative position of the rollers can be adjusted.
Example 3:
on the basis of the embodiment 1-2, the roll squeezer 12 is sequentially provided with a plurality of tables; the spraying system is set to be at least one set.
Example 4:
on the basis of the embodiments 1-3, the air outlets 20 are arranged on the top of the first drying chamber 14, the second drying chamber 15 and the third drying chamber 16.
Example 5:
on the basis of embodiments 1-4, the exterior of the first coating machine 4 and the exterior of the second coating machine 5 are respectively provided with a protective chamber 21; the top ends of the first and second applicators 4 and 5 are rotatably fixed to the top of the protection room 21.
Example 6:
on the basis of the embodiments 1 to 5, the rolling platform 11 between the third drying chamber 16 and the receiving roller 13 is provided with the passive supporting roller 22.
The utility model discloses a work flow does:
firstly, winding unprocessed base paper on a base paper winding roller, wherein when the operation is started, the base paper sequentially passes through a spraying system, a rolling system and a material receiving system; when the base paper passes through the spraying system, the base paper passes through the first spraying fixing layer 8 and the second spraying fixing layer 9 through the guide rollers in sequence and then reaches the rolling system; the first spraying machine 4 and the second spraying machine 5 on the first spraying fixed layer 8 and the second spraying fixed layer 9, the first drying chamber 14 and the second drying chamber 15 respectively spray and dry the base paper, and the direction of the base paper is changed by the guide roll shaft, so that double-sided spraying is realized; the spraying thickness of the base paper can be controlled by controlling the movement speed of the guide roll shaft; the first spraying machine 4 and the second spraying machine 5 respectively spray two surfaces of the base material paper; the base material paper after spraying and drying is rolled by a rolling machine 12, so that the thickness of the paper is reduced (the thickness is 0.1-0.2 mm), and the slurry is more firmly coated; and after rolling, the rolled material enters a material receiving roller 13 for rolling. When needing to use the substrate paper that has handled, need experience shredding process, can continue the spraying at the silk end as required when shredding the utility model discloses a spraying liquid, during spraying liquid secondary spraying this moment, the humidity of controlling the filamentation is between 3% -6%.
In operation, the tightness of the sheet transport is adjusted by adjusting the sheet tightness adjusting roller set 19.
The drying mode in the drying system of the utility model is one or combination of hot air drying, far infrared drying and microwave drying; the drying temperature is 80-150 ℃.
The viscosity of the sizing agent is 40-250s when the base material paper is manufactured, and the sizing agent is No. 4 cup.
Spraying liquid of the spraying system is spice: one or more of tree moss, Chinese date, dark plum, tamarind and agilawood.
The utility model discloses cooperate a novel manufacturing method of functional material for cigarette, provide one set and can realize two-sided coating to realize the manufacturing line of fast drying, the ejection of compact, easy operation uses manpower sparingly.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.
Claims (6)
1. A manufacturing production line of a characteristic functional material for cigarettes is characterized by comprising a base paper feeding system, a spraying system, a rolling system, a receiving system and a drying system; the base paper feeding system comprises a base paper fixing frame (1) and a base paper winding roller (2); the base paper winding roller (2) is rotationally arranged on the base paper fixing frame (1); the spraying system comprises a spraying fixing frame (3), a first spraying machine (4), a second spraying machine (5), a feeding box (6) and an air compressor (7); the spraying fixing frame (3) is respectively provided with a first spraying fixing layer (8) and a second spraying fixing layer (9) from top to bottom; a first spraying machine (4) is arranged at the top of the first spraying fixed layer (8); a second spraying machine (5) is arranged at the top of the second spraying fixing layer (9); a plurality of guide roll shafts (10) are arranged on the spraying fixing frame (3); the four groups of guide roll shafts (10) are respectively arranged at the outer edge of the paper inlet end of the first spraying machine (4), the outer edge of the paper outlet end of the first spraying fixing layer (8), the outer edge of the paper inlet end of the second spraying fixing layer (9) and the outer edge below the paper outlet end of the second spraying fixing layer (9); the base paper moves in a zigzag track under the action of the guide roll shaft (10); the first coating machine (4) and the second coating machine (5) are connected with the feeding box (6); the feeding box (6) is connected with an air compressor (7); the rolling system comprises a rolling platform (11) and a rolling machine (12); the rolling machine (12) is arranged above the rolling platform (11); a material receiving roller (13) is arranged on the platform surface at the tail end of the rolling platform (11); the drying system comprises a first drying chamber (14), a second drying chamber (15) and a third drying chamber (16); the first drying chamber (14) and the second drying chamber (15) are respectively arranged on the first spraying fixing layer (8) and the second spraying fixing layer (9) and are connected with a first hot air blower (17); the third drying chamber (16) is arranged between the roller press (12) and the material receiving roller (13) and is connected with the second hot air blower (18).
2. The manufacturing line of the cigarette special functional material as claimed in claim 1, wherein a paper tightness adjusting roller set (19) is respectively arranged between the base paper winding roller (2) and the spraying system and between the third drying chamber (16) and the material collecting roller (13); the paper tightness adjusting roller sets (19) are provided with a plurality of rollers, and the relative positions of the rollers can be adjusted.
3. The manufacturing line of the cigarette special functional material according to claim 1, characterized in that the roller presses (12) are arranged in a plurality of stations in sequence; the spraying system is set to be at least one set.
4. The manufacturing line of the special functional material for cigarette as claimed in claim 1, wherein the top of the first drying chamber (14), the second drying chamber (15) and the third drying chamber (16) are provided with air outlets (20).
5. The manufacturing production line of the special functional material for the cigarettes as claimed in claim 1, wherein the first spraying machine (4) and the second spraying machine (5) are respectively provided with a protection chamber (21) at the outer part; the top ends of the first coating machine (4) and the second coating machine (5) are rotationally fixed at the top of the protection room (21).
6. The manufacturing line of the featured functional material for cigarette as claimed in claim 4, wherein a passive support roller (22) is disposed on the rolling platform (11) between the third drying chamber (16) and the material receiving roller (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020876786.4U CN212279863U (en) | 2020-05-22 | 2020-05-22 | Manufacturing production line of characteristic functional materials for cigarettes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020876786.4U CN212279863U (en) | 2020-05-22 | 2020-05-22 | Manufacturing production line of characteristic functional materials for cigarettes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212279863U true CN212279863U (en) | 2021-01-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020876786.4U Active CN212279863U (en) | 2020-05-22 | 2020-05-22 | Manufacturing production line of characteristic functional materials for cigarettes |
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| Country | Link |
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| CN (1) | CN212279863U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111449273A (en) * | 2020-05-22 | 2020-07-28 | 云南养瑞科技集团有限公司 | Manufacturing production line of characteristic functional material for cigarettes and use method thereof |
| CN113712421A (en) * | 2021-09-23 | 2021-11-30 | 涟源市宝福香业有限公司 | Processing technology of traditional Chinese medicine sandalwood |
-
2020
- 2020-05-22 CN CN202020876786.4U patent/CN212279863U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111449273A (en) * | 2020-05-22 | 2020-07-28 | 云南养瑞科技集团有限公司 | Manufacturing production line of characteristic functional material for cigarettes and use method thereof |
| CN113712421A (en) * | 2021-09-23 | 2021-11-30 | 涟源市宝福香业有限公司 | Processing technology of traditional Chinese medicine sandalwood |
| CN113712421B (en) * | 2021-09-23 | 2022-10-21 | 涟源市宝福香业有限公司 | Processing technology of traditional Chinese medicine sandalwood |
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