Disc type circulation sponge folding equipment
Technical Field
The utility model relates to a sponge production technical field especially relates to a disc type circulation sponge folding equipment.
Background
At present, a large number of sponges are used in the internal structures of the schoolbag, the handbag and the briefcase, and the sponges can play good roles of filling protection, compression resistance and shock absorption, so that the overall shape is more attractive and elegant. Still need carry out a series of folding processing operation after the sponge cuts into the cubic through the cutting machine, but current a series of book stack working business is mainly accomplished by the manpower is manual, at first toward sponge coating glue, press the shaping through artifical folding sponge one side minor face reuse power after that, rotate sponge opposite side minor face after that, fold shaping sponge opposite side minor face again with same mode, the shaping is pressed for ending to the long side of artifical folding sponge at last, whole operation process not only the operating procedure is complicated loaded down with trivial details, it is long consuming time, the work efficiency is low, and be difficult to guarantee good processingquality, can't satisfy the requirement of big batch industrialization production.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to prior art not enough, provide a disc type circulation sponge folding equipment, realize automatic assembly line operation, need not manual operation, whole layout scientific and reasonable and station concentrate the compactness, improve production efficiency and processingquality, satisfy big batch industrial production requirement.
In order to realize the above-mentioned purpose, the utility model discloses a disc type circulation sponge folding equipment, including the pay-off carousel that is used for the circulation to transport the sponge, the pay-off carousel evenly is provided with a plurality of and is used for the location to carry the anchor clamps of sponge, the outer circumference of pay-off carousel has set gradually the material loading platform that is used for sponge material loading, is used for the flattening device that flattens the sponge after the material loading, is used for coating glue at the rubberizing device of sponge, is used for drying by fire gluey case, the short side folding device of sponge that is used for folding sponge both sides minor face, is used for folding the long side folding device of sponge long side and is used for the unloader of sponge finished product unloading.
Preferably, the short side folding device of sponge includes the base, the base is provided with the swager constructs that is used for pressing location sponge main part and the first folding mechanism that is used for turning folding sponge short side.
Preferably, swager constructs including the slip table cylinder, the power take off end drive of slip table cylinder is connected with the swager hand that can reciprocate, swager hand includes the workstation, the middle part of workstation is provided with the assembly seat, the two sides of assembly seat is provided with first swager cylinder and second swager cylinder respectively, the assembly seat is provided with first mounting hole and second mounting hole, first swager cylinder is connected with first mounting hole through first mounting screw, the second swager cylinder is connected with the second mounting hole through the second mounting screw, the output of first swager cylinder, second swager cylinder is connected with first swager plate, second swager plate respectively.
Preferably, first folding mechanism includes first grudging post, first grudging post is provided with the first actuating cylinder that drives, the first power take off end drive that drives actuating cylinder is connected with the lift seat, the both ends of lift seat all are provided with first rack, the both sides of base all are provided with the mount pad, the mount pad is provided with the folding arm of upset, the tip of the folding arm of upset is provided with first gear, first gear and first rack toothing.
Preferably, the sponge long side folding device comprises a base, the base is provided with a first power mechanism and a second power mechanism arranged opposite to the first power mechanism, and a second folding mechanism used for turning over the folded sponge long side is arranged between the first power mechanism and the second power mechanism.
Preferably, the folding mechanism of second includes bearing subassembly and turn-ups subassembly, the bearing subassembly includes the lift cylinder, the output of lift cylinder is connected with the oblique seat of installation, the oblique seat of installation is provided with wears the picture peg, it is provided with and wears the slot to wear the picture peg, it is provided with the bearing cylinder to alternate the board, the output of bearing cylinder is connected with the bearing plate who passes the slot, the turn-ups subassembly includes the mount table, the turn-ups seat is installed to the mount table, the middle part of turn-ups seat is provided with the profiled sheeting, the both ends of turn-ups seat all are provided with the second gear.
Preferably, the first power mechanism and the second power mechanism have the same structure, the first power mechanism comprises a second vertical frame, the second vertical frame is provided with a second driving cylinder, the output end of the second driving cylinder is connected with a moving seat capable of moving up and down, the moving seat is provided with a second rack, the second rack is meshed with a second gear, the moving seat is further provided with a guide pillar, the bottom of the second vertical frame is provided with a guide seat, and the guide pillar is sleeved with the guide seat.
Preferably, the rubberizing device includes the portal frame, the portal frame is provided with sharp module, the output of sharp module is connected with the rubberizing cylinder, the output of rubberizing cylinder is connected with the spreading board that can reciprocate, the below of rubberizing cylinder is provided with the viscose case.
Preferably, the flattening device comprises a vertical seat, the vertical seat is provided with a flattening cylinder, the output end of the flattening cylinder is connected with a pressing plate, two sides of the pressing plate are both provided with shaft rods, and the vertical seat is provided with a shaft sleeve in sliding connection with the shaft rods.
Preferably, the blanking device comprises a blanking manipulator, and a blanking slope is arranged beside the blanking manipulator.
The utility model has the advantages that: the utility model provides a disc type circulation sponge folding equipment, is including the pay-off carousel that is used for the circulation to transport the sponge, the pay-off carousel evenly is provided with a plurality of and is used for the location to carry the anchor clamps of sponge, the outer circumference of pay-off carousel has set gradually the material loading platform that is used for sponge material loading, is used for flattening the flattening device of the sponge after the material loading, is used for coating glue at the rubberizing device of sponge, is used for drying by fire gluey case of the sponge after the rubberizing, is used for folding the short side of sponge folding device, is used for folding the long side of sponge folding device of the long side of sponge and is used for the unloader of sponge finished product unloading. The utility model discloses realize automatic assembly line operation, need not manual operation, whole layout scientific and reasonable and station concentrate the compactness, improve production efficiency and processingquality, satisfy the requirement of big batch industrial production.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is the utility model discloses short side folding device's of sponge structure schematic diagram.
Fig. 3 is a schematic structural diagram of another angle of the short side folding device of the sponge of the present invention.
Fig. 4 is the schematic view of the explosion structure of the material pressing manipulator of the present invention.
Fig. 5 is a schematic structural view of the sponge long side folding device of the present invention.
Fig. 6 is a schematic structural view of the sponge long-side folding device of the present invention at another angle.
Fig. 7 is a schematic structural diagram of a second folding mechanism according to the present invention.
Fig. 8 is an exploded schematic view of the second folding mechanism of the present invention.
The reference numerals include:
1-feeding turntable 2-clamp 3-feeding table
4-flattening device 41-vertical seat 42-flattening cylinder
43-pressure plate 44-shaft lever 45-shaft sleeve
5-gluing device 51-gantry 52-linear module
53 gluing cylinder 54 gluing plate 55 gluing box
6-rubber drying box
7-short side folding device 71 of sponge-base 72-pressing mechanism
721-sliding table cylinder 722-material pressing manipulator 7221-workbench
7222 mounting seat 72221, first mounting hole 72222, and second mounting hole
72223 first mounting screw 72224 second mounting screw
7223 first pressing cylinder 7224, second pressing cylinder 7225, first pressing plate
7226 second swage plate
73-first folding mechanism 731-first stand 732-first driving cylinder
733-lifting seat 734-first rack 735-mounting seat
736-turning folding arm 737-first gear
8-sponge long side folding device 81-first power mechanism 811-second stand
812-second driving cylinder 813-moving seat 814-second rack
815-guide post 816-guide seat
82-second Power mechanism
83-second folding mechanism 831-supporting component 8311-lifting cylinder
8312 inclined mounting base 8313 inserting plate 8314 inserting groove
8315 supporting cylinder 8316 supporting plate
832-flanging component 8321-mounting table 8322-flanging seat
8323 forming plate 8324, second gear 84, base
9-blanking device 91-blanking manipulator 92-blanking slope.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
As shown in fig. 1 to 8, the utility model discloses a disc type circulation sponge folding equipment, including the pay-off carousel 1 that is used for the circulation to transport the sponge, pay-off carousel 1 evenly is provided with a plurality of and is used for fixing a position and cliies anchor clamps 2 of sponge, the outer circumference of pay-off carousel 1 has set gradually the material loading platform 3 that is used for sponge material loading, is used for flattening 4 that the sponge after the material loading flattens, is used for coating glue at the rubberizing device 5 of sponge, is used for drying by fire the case 6 of gluing with the sponge after the rubberizing, is used for folding sponge short side folding device 7 of sponge both sides minor face, is used for folding sponge long side folding device 8 of sponge long side and is used for the unloader 9 of sponge finished product unloading. The utility model discloses realize automatic assembly line operation, need not manual operation, whole layout scientific and reasonable and station concentrate the compactness, improve production efficiency and processingquality, satisfy the requirement of big batch industrial production.
As shown in fig. 1 and 2, the short side folding device 7 of the sponge of the present embodiment includes a base 71, and the base 71 is provided with a pressing mechanism 72 for pressing and positioning the sponge main body and a first folding mechanism 73 for turning and folding the short side of the sponge. Specifically, the during operation, a plurality of sponges are transported in the circulation of pay-off carousel 1 through anchor clamps 2, when base 71 is placed to the sponge, at first press the sponge main part from top to bottom through swager mechanism 72, the position of fixed sponge main part, the both sides minor face of folding sponge is stirred to first folding mechanism 73 of rethread after that, make the sponge both sides minor face stabilize fold in the position of the adhesive tape that the sponge produced through rubberizing device 5 and rubber drying box 6 interoperation, the realization is to the synchronous folding shaping of sponge both sides minor face, the degree of automation is high, and the work efficiency and the product quality are improved.
As shown in fig. 2, 3 and 4, the swaging mechanism 72 of this embodiment includes a sliding table cylinder 721, a swaging manipulator 722 capable of moving up and down is connected to a power output end of the sliding table cylinder 721 in a driving manner, the swaging manipulator 722 includes a working table 7221, an assembly seat 7222 is provided in the middle of the working table 7221, a first swaging cylinder 7223 and a second swaging cylinder 7224 are respectively provided on two sides of the assembly seat 7222, the assembly seat 7222 is provided with a first mounting hole 72221 and a second mounting hole 72222, the first swaging cylinder 7223 is connected to a first mounting hole 72221 by a first mounting screw 72223, the second swaging cylinder 7224 is connected to a second mounting hole 72222 by a second mounting screw 72224, and output ends of the first swaging cylinder 7223 and the second swaging cylinder 7224 are respectively connected to a first swaging plate 7225 and a second swaging plate 7226. Specifically, the sliding table cylinder 721 drives the pressing manipulator 722 to move downwards towards the sponge placing position, and the pressing manipulator 722 horizontally presses and fixes the sponge main body position. First swage cylinder 7223 and second swage cylinder 7224 are installed respectively through the tow sides of assembly seat 7222 to workstation 7221, and first swage cylinder 7223 is connected with first mounting hole 72221 through first mounting screw 72223, and second swage cylinder 7224 is connected with second mounting hole 72222 through second mounting screw 72224, easily assembles, connects reliable and stable. First swage cylinder 7223, second swage cylinder 7224 stretch out and draw back respectively and drive first swage plate 7225, second swage plate 7226, compress tightly the both sides of flattening and extension sponge through first swage plate 7225, second swage plate 7226 to carry out folding work on next step, improve the fold forming effect.
As shown in fig. 2 and 3, the first folding mechanism 73 of the present embodiment includes a first vertical frame 731, the first vertical frame 731 is provided with a first driving cylinder 732, a power output end of the first driving cylinder 732 is connected with a lifting seat 733 in a driving manner, two ends of the lifting seat 733 are provided with first racks 734, two sides of the base 71 are provided with mounting seats 735, the mounting seats 735 are provided with a foldable turning arm 736, an end of the foldable turning arm 736 is provided with a first gear 737, and the first gear 737 is engaged with the first racks 734. Specifically, the first actuating cylinder 732 drives the lifting seat 733 to move downwards, and the first rack 734 and the first gear 737 are meshed for transmission, so that the overturning folding arm 736 connected with the first gear 737 is driven to rotate, the two overturning folding arms 736 synchronously overturn the short edges at the two sides of the folding sponge, the short edges at the two sides of the sponge are stably folded at the positions of adhesive tapes generated by the joint operation of the sponge passing through the gluing device 5 and the adhesive drying box 6, and the automatic folding work of the short sides of the sponge is completed.
As shown in fig. 1 and 5, the sponge long side folding device 8 of the present embodiment includes a base 84, the base 84 is provided with a first power mechanism 81 and a second power mechanism 82 opposite to the first power mechanism 81, and a second folding mechanism 83 for turning over the long side of the folded sponge is disposed between the first power mechanism 81 and the second power mechanism 82. Specifically, pay-off carousel 1 transports the sponge that has accomplished the automatic folding work of sponge short side to the long side folding device 8 of sponge through anchor clamps 2, and when the base 84 was placed to the sponge, first power unit 81 and second power unit 82 drive the second folding mechanism 83 jointly and turn the long side of folding sponge, and then accomplish the automatic folding work of sponge long side, effectively replace manual operation, reduce the cost of labor, guarantee product quality's stability and uniformity.
As shown in fig. 5, 6, 7 and 8, the second folding mechanism 83 of this embodiment includes a bearing component 831 and a flanging component 832, the bearing component 831 includes a lifting cylinder 8311, an output end of the lifting cylinder 8311 is connected with an inclined installation seat 8312, the inclined installation seat 8312 is provided with a penetration plate 8313, the penetration plate 8313 is provided with a penetration groove 8314, the penetration plate 8313 is provided with a bearing cylinder 8315, an output end of the bearing cylinder 8315 is connected with a bearing plate 8316 penetrating the insertion groove 8314, the flanging component 832 includes a mounting table 8321, the flanging seat 8322 is installed on the mounting table 8321, a forming plate 8323 is arranged in the middle of the flanging seat 8322, and second gears 8324 are arranged at two ends of the flanging seat 8322. Specifically, the lifting cylinder 8311 drives the inserting plate 8313 to move downwards towards the position of the flanging component 832 through the installation inclined seat 8312, so that the lower end surface of the inserting plate 8313 presses downwards and positions the main body part of the sponge, then the supporting cylinder 8315 drives the supporting plate 8316 to move towards the position of the forming plate 8323 through the inserting groove 8314, the first power mechanism 81 and the second power mechanism 82 are respectively in driving connection with the second gear 8324 at the two ends of the flanging seat 8322, the second gear 8324 is driven to rotate to drive the flanging seat 8322 to rotate, the flanging seat 8322 turns over the long side edge of the sponge through the forming plate 8323 and presses the long side edge of the sponge onto the supporting plate 8316, the long side edge of the sponge is tightly pressed between the forming plate 8323 and the supporting plate 8316, so that the long side edge of the sponge and the position of the adhesive tape generated by the joint operation of the adhesive applying device 5 and the adhesive drying box 6 are firmly adhered to complete the automatic folding work of the long side, compact structure and design benefit, transmission efficiency is high, and the folding forming is effectual.
As shown in fig. 5 and 6, the first power mechanism 81 of the present embodiment has the same structure as the second power mechanism 82, the first power mechanism 81 includes a second vertical frame 811, the second vertical frame 811 is provided with a second driving cylinder 812, an output end of the second driving cylinder 812 is connected to a movable base 813 capable of moving up and down, the movable base 813 is provided with a second rack 814, the second rack 814 is engaged with a second gear 8324, the movable base 813 is further provided with a guide post 815, a guide base 816 is provided at a bottom of the second vertical frame 811, and the guide post 815 is sleeved with the guide base 816. Specifically, the second driving cylinder 812 drives the moving seat 813 to move upwards, the moving seat 813 stably ascends and descends along the guide seat 816 through the guide post 815, the guiding performance is good, the movement is stable, the noise is low, the second rack 814 and the second gear 8324 are in meshing transmission, the flanging seat 8322 connected with the second gear 8324 is driven to rotate towards the direction of the bearing plate 8316, and then the long side edge of the sponge is tightly pressed between the forming plate 8323 and the bearing plate 8316, so that the long side edge of the sponge and the position of the rubber strip generated by the joint operation of the gluing device 5 and the glue drying box 6 of the sponge are firmly bonded, the automatic folding work of the long side edge of the sponge is completed, the first power mechanism 81 and the second power mechanism 82 synchronously operate, the driving force required by the folding work is provided, and the work efficiency is improved.
As shown in fig. 1, the gluing device 5 of the present embodiment includes a gantry 51, the gantry 51 is provided with a linear module 52, an output end of the linear module 52 is connected with a gluing cylinder 53, an output end of the gluing cylinder 53 is connected with a gluing plate 54 capable of moving up and down, and a gluing box 55 is arranged below the gluing cylinder 53. Specifically, straight line module 52 drive rubberizing cylinder 53 round trip movement between pay-off carousel 1 and viscose case 55, at first rubberizing cylinder 53 dips in glue through the spreading board 54 from viscose case 55, straight line module 52 drive rubberizing cylinder 53 moves to the position of pay-off carousel 1 after that, rubberizing cylinder 53 drive spreading board 54 with glue coating in the sponge surface after flattening work is pressed through flattening device 4, and then accomplish the automatic rubberizing work to the sponge, positioning accuracy is high, rubberizing is efficient.
As shown in fig. 1, the flattening device 4 of the present embodiment includes a vertical base 41, the vertical base 41 is provided with a flattening cylinder 42, an output end of the flattening cylinder 42 is connected with a pressing plate 43, two sides of the pressing plate 43 are both provided with a shaft 44, and the vertical base 41 is provided with a shaft sleeve 45 slidably connected with the shaft 44. Specifically, at first adopt artifical or material loading manipulator's mode to carry out the material loading work of sponge to pay-off carousel 1 through material loading platform 3, pay-off carousel 1 presss from both sides tightly respectively and transports a plurality of sponges through a plurality of anchor clamps 2, air cylinder 42 that flattens drives clamp plate 43 downstream after that, clamp plate 43 passes through axostylus axostyle 44 and slides along axle sleeve 45, effectively reduce motion frictional resistance, it is more steady rapid to make the removal, make clamp plate 43 level press the sponge, and then accomplish the flattening work of pressing to the sponge, it is effectual to flatten.
As shown in fig. 1, the blanking device 9 of the present embodiment includes a blanking manipulator 91, and a blanking slope 92 is disposed beside the blanking manipulator 91. Specifically, the blanking manipulator 91 grabs the finished sponge product which has finished the automatic folding work of the long side of the sponge from the feeding turntable 1, and then places the finished sponge product on the blanking slope 92, the finished sponge product slides downwards along the blanking slope 92 to the finished product box for uniform collection, so that the automatic blanking work of the finished sponge product is finished, the manual operation is not needed, and the blanking efficiency is high.
The above description is only for the preferred embodiment of the present invention, and for those skilled in the art, there are variations on the detailed description and the application scope according to the idea of the present invention, and the content of the description should not be construed as a limitation to the present invention.