CN212247592U - Dust collector is used in production of polypropylene non-woven fabrics - Google Patents
Dust collector is used in production of polypropylene non-woven fabrics Download PDFInfo
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Abstract
本实用新型涉及一种聚丙烯无纺布生产用除尘装置,该聚丙烯无纺布生产用除尘装置,包括机箱、清扫机构、传动机构和吸尘机构,所述清扫机构和吸尘机构均设于机箱内部,清扫机构设有两个,清扫机构包括第一清扫辊、第二清扫辊、第一压辊和第二压辊,第一清扫辊、第二清扫辊、第一压辊和第二压辊的两端均通过轴承连接机箱;左侧的清扫机构的下方设有吸尘机构;传动机构包括第一从动齿轮、第二从动齿轮、中间齿轮、第一传动齿轮、第二传动齿轮和主动齿轮;本实用新型通过清扫辊对无纺布两面的灰尘进行清扫,清扫工作在机箱内进行,并且通过抽风收集清扫下来的灰尘,避免扬尘和人工操作。
The utility model relates to a dust removal device for the production of polypropylene non-woven fabrics. The dust removal device for the production of polypropylene non-woven fabrics comprises a chassis, a cleaning mechanism, a transmission mechanism and a dust suction mechanism. The cleaning mechanism and the dust suction mechanism are provided with Inside the case, there are two cleaning mechanisms. The cleaning mechanism includes a first cleaning roller, a second cleaning roller, a first pressing roller and a second pressing roller, a first cleaning roller, a second cleaning roller, a first pressing roller and a second pressing roller. Both ends of the two pressing rollers are connected to the chassis through bearings; the cleaning mechanism on the left is provided with a dust suction mechanism; the transmission mechanism includes a first driven gear, a second driven gear, an intermediate gear, a first transmission gear, a second driven gear, and a second driven gear. Transmission gear and driving gear; The utility model cleans the dust on both sides of the non-woven fabric through the cleaning roller, the cleaning work is carried out in the cabinet, and the cleaned dust is collected by the exhaust air, avoiding dust and manual operation.
Description
技术领域technical field
本实用新型属于聚丙烯无纺布加工技术领域,具体涉及一种聚丙烯无纺布生产用除尘装置。The utility model belongs to the technical field of polypropylene non-woven fabric processing, in particular to a dust removal device for the production of polypropylene non-woven fabrics.
背景技术Background technique
聚丙烯(PP)的特性:聚丙烯树脂是通用塑料中密度最低的,有良好的力学性能,刚性、耐磨性好,硬度比较高;耐热性较好,耐寒性差;不吸水,化学稳定性好,但不耐日光,热稳定性差;易燃,燃烧时有石油味道散出;电绝缘性好,耐电压,薄膜透明,对空气和水蒸气渗透差;用于成型薄膜、丝及其他制品较好,但染色、印刷、黏合性差;Characteristics of polypropylene (PP): polypropylene resin has the lowest density among general-purpose plastics, has good mechanical properties, good rigidity, wear resistance, and relatively high hardness; good heat resistance, poor cold resistance; non-absorbent, chemically stable Good property, but not resistant to sunlight, poor thermal stability; flammable, oil smell is emitted when burning; good electrical insulation, withstand voltage, transparent film, poor permeability to air and water vapor; used for forming film, silk and other The product is good, but the dyeing, printing and adhesion are poor;
在PP无纺布中,多采用聚丙烯(PP)粒料为原料。经高温熔融、喷丝、铺钢、热压卷取连续一步法生产而成。同时更重要的一点是PP无纺布的制品色彩丰富、鲜艳明快、时尚环保、用途广泛、美观大方,图案和款式都多样,且质轻、环保、可循环再用。适用于农用薄膜、制鞋、制革、床垫、子母被、装饰、化工、印刷、汽车、建材,家具等行业等。In PP non-woven fabrics, polypropylene (PP) pellets are mostly used as raw materials. It is produced by continuous one-step method of high temperature melting, spinning, steel laying, hot pressing and coiling. At the same time, the more important point is that the products of PP non-woven fabrics are rich in color, bright and lively, fashionable and environmentally friendly, widely used, beautiful and generous, with various patterns and styles, and are light in weight, environmentally friendly and recyclable. It is suitable for agricultural film, shoe making, leather making, mattress, quilt, decoration, chemical industry, printing, automobile, building materials, furniture and other industries.
聚丙烯无纺布在制作完成后,其表面会粘附一些灰尘,通过人工去除灰尘容易产生大量扬尘,而且危害工人安全。After the polypropylene non-woven fabric is made, some dust will adhere to its surface, and manual removal of dust will easily generate a large amount of dust and endanger the safety of workers.
实用新型内容Utility model content
本实用新型的目的就在于为了解决上述问题而提供一种有效去除无纺布表面灰尘的聚丙烯无纺布生产用除尘装置。The purpose of the present utility model is to provide a dust removal device for producing polypropylene non-woven fabrics that effectively removes dust on the surface of non-woven fabrics in order to solve the above problems.
本实用新型通过以下技术方案来实现上述目的:The utility model realizes the above-mentioned purpose through the following technical solutions:
一种聚丙烯无纺布生产用除尘装置,包括机箱、清扫机构、传动机构和吸尘机构,所述清扫机构和吸尘机构均设于机箱内部,清扫机构设有两个,清扫机构包括第一清扫辊、第二清扫辊、第一压辊和第二压辊,第一清扫辊、第二清扫辊、第一压辊和第二压辊的两端均通过轴承连接机箱,第一清扫辊和第二清扫辊位于同一高度,第一压辊和第二压辊位于同一高度,左侧的清扫机构的第一压辊位于第一清扫辊的正上方,第二压辊位于第二清扫辊的正上方,右侧的清扫机构的第一压辊位于第一清扫辊的正下方,第二压辊位于第二清扫辊的正下方;A dust removal device for the production of polypropylene non-woven fabrics includes a chassis, a cleaning mechanism, a transmission mechanism and a dust suction mechanism. A cleaning roller, a second cleaning roller, a first pressing roller and a second pressing roller. Both ends of the first cleaning roller, the second cleaning roller, the first pressing roller and the second pressing roller are connected to the chassis through bearings. The first cleaning roller The roller and the second cleaning roller are located at the same height, the first pressure roller and the second pressure roller are located at the same height, the first pressure roller of the left cleaning mechanism is located directly above the first cleaning roller, and the second pressure roller is located at the second cleaning roller. Just above the roller, the first pressure roller of the cleaning mechanism on the right is located directly below the first cleaning roller, and the second pressure roller is located directly below the second cleaning roller;
左侧的清扫机构的下方设有吸尘机构,右侧的清扫机构的上方设有吸尘机构,吸尘机构位于第一清扫辊与第二清扫辊的中间位置,进风口位于靠近第一清扫辊和第二清扫辊的一侧。吸尘机构通过抽风将第一清扫辊和第二清扫辊甩出的灰尘吸入。There is a vacuuming mechanism under the left cleaning mechanism, and a vacuuming mechanism above the right cleaning mechanism. The vacuuming mechanism is located in the middle of the first cleaning roller and the second cleaning roller, and the air inlet is located close to the first cleaning roller. one side of the roller and the second cleaning roller. The dust suction mechanism sucks in the dust thrown out by the first cleaning roller and the second cleaning roller through the exhaust air.
无纺布从左侧进入,从压辊和清扫辊之间通过,压辊保持无纺布接触清扫辊的状态,两个清扫机构的清扫辊分别位于无纺布的底面和顶面,分别对其两面进行清扫。The non-woven fabric enters from the left and passes between the pressing roller and the cleaning roller. The pressing roller keeps the non-woven fabric in contact with the cleaning roller. The cleaning rollers of the two cleaning mechanisms are located on the bottom surface and the top surface of the non-woven fabric, respectively. Both sides are cleaned.
传动机构包括第一从动齿轮、第二从动齿轮、中间齿轮、第一传动齿轮、第二传动齿轮和主动齿轮,第一清扫辊、第二清扫辊、第一压辊和第二压辊的前端延伸到机箱的前面,第一从动齿轮固定设于第一清扫辊的前端,第二从动齿轮固定设于第二清扫辊的前端,第一从动齿轮与第二从动齿轮啮合,左侧清扫机构的第二清扫辊的第二从动齿轮与第一传动齿轮啮合,右侧清扫机构的第一清扫辊的第一从动齿轮与中间齿轮啮合,中间齿轮与第二传动齿轮啮合,第一传动齿轮与第二传动齿轮啮合,第一传动齿轮与主动齿轮啮合,中间齿轮、第一传动齿轮和第二传动齿轮均设置在齿轮轴上,齿轮轴通过轴承连接机箱,主动齿轮固定设于电机的输出轴上,电机通过电机座连接机箱(电机在机箱内侧,图中未示出)。电机带动主动齿轮转动,主动齿轮带动第一传动齿轮和第二传动齿轮啮合,第一传动齿轮带动左侧的第二从动齿轮转动,该第二从动齿轮带动第一从动齿轮转动,第二传动齿轮带动右侧的第一从动齿轮转动,该第一从动齿轮带动第二从动齿轮转动,由于第一从动齿轮和第二从动齿轮直接啮合,因此清扫机构的第一清扫辊和第二清扫辊的转向相反。中间齿轮的作用是调整转向,如图所示,在左侧的第一清扫辊顺时针转动的同时保持右侧的第一清扫辊逆时针的转动,使灰尘被带往远离无纺布的一侧。The transmission mechanism includes a first driven gear, a second driven gear, an intermediate gear, a first transmission gear, a second transmission gear and a driving gear, a first cleaning roller, a second cleaning roller, a first pressing roller and a second pressing roller The front end extends to the front of the chassis, the first driven gear is fixed on the front end of the first cleaning roller, the second driven gear is fixed on the front end of the second cleaning roller, the first driven gear meshes with the second driven gear , the second driven gear of the second cleaning roller of the left cleaning mechanism meshes with the first transmission gear, the first driven gear of the first cleaning roller of the right cleaning mechanism meshes with the intermediate gear, and the intermediate gear meshes with the second transmission gear Meshing, the first transmission gear meshes with the second transmission gear, the first transmission gear meshes with the driving gear, the intermediate gear, the first transmission gear and the second transmission gear are all arranged on the gear shaft, the gear shaft is connected to the case through the bearing, and the driving gear It is fixed on the output shaft of the motor, and the motor is connected to the chassis through the motor base (the motor is inside the chassis, not shown in the figure). The motor drives the drive gear to rotate, the drive gear drives the first drive gear to mesh with the second drive gear, the first drive gear drives the second driven gear on the left to rotate, the second driven gear drives the first driven gear to rotate, and the second driven gear drives the first driven gear to rotate. The second driven gear drives the first driven gear on the right to rotate, and the first driven gear drives the second driven gear to rotate. Since the first driven gear and the second driven gear are directly meshed, the first cleaning mechanism of the cleaning mechanism The rotation of the roll and the second sweeping roll is opposite. The function of the intermediate gear is to adjust the steering. As shown in the figure, the first cleaning roller on the left rotates clockwise while the first cleaning roller on the right rotates counterclockwise, so that the dust is taken away from the non-woven fabric. side.
作为本实用新型的进一步优化方案,所述吸尘机构包括风箱,风箱靠近无纺布的一侧设有进风口,风向的侧面设有抽风口,抽风口通过风管连接抽风机。As a further optimized solution of the present invention, the dust suction mechanism includes a bellows, the side of the bellows close to the non-woven fabric is provided with an air inlet, the side of the wind direction is provided with an air outlet, and the air outlet is connected to the exhaust fan through an air duct.
作为本实用新型的进一步优化方案,所述风箱靠近无纺布的一端设有两个挡板,挡板固定连接风箱,两个挡板分别与第一清扫辊和第二清扫辊接触。As a further optimized solution of the present invention, the end of the bellows close to the non-woven fabric is provided with two baffles, the baffles are fixedly connected to the bellows, and the two baffles are respectively in contact with the first cleaning roller and the second cleaning roller.
作为本实用新型的进一步优化方案,所述第一清扫辊和第二清扫辊的外周均覆盖刷毛。As a further optimized solution of the present invention, the outer peripheries of the first cleaning roller and the second cleaning roller are covered with bristles.
作为本实用新型的进一步优化方案,所述清扫机构的第一清扫辊和第二清扫辊相互接触,第一清扫辊与第二清扫辊的反向转动能够对对方表面的刷毛进行清理,相互清理,并由于离心作用将清扫出的灰尘抛到进风口。这样能够保持一段时间的工作后,第一清扫辊和第二清扫辊的表面仍能够保持清洁。As a further optimized solution of the present invention, the first cleaning roller and the second cleaning roller of the cleaning mechanism are in contact with each other, and the reverse rotation of the first cleaning roller and the second cleaning roller can clean the bristles on the surface of each other and clean each other. , and throw the cleaned dust to the air inlet due to centrifugal action. In this way, the surfaces of the first cleaning roller and the second cleaning roller can still be kept clean after working for a period of time.
本实用新型的有益效果在于:The beneficial effects of the present utility model are:
1)本实用新型通过清扫辊对无纺布两面的灰尘进行清扫,清扫工作在机箱内进行,并且通过抽风收集清扫下来的灰尘,避免扬尘和人工操作。1) The utility model uses the cleaning roller to clean the dust on both sides of the non-woven fabric, the cleaning work is carried out in the cabinet, and the cleaned dust is collected by the exhaust air, so as to avoid dust and manual operation.
附图说明Description of drawings
图1是实施例一中本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model in the first embodiment;
图2是实施例一中本实用新型的清扫机构的结构示意图;2 is a schematic structural diagram of the cleaning mechanism of the present invention in the first embodiment;
图3是实施例一中本实用新型的清扫辊的结构示意图;Fig. 3 is the structural schematic diagram of the cleaning roller of the present invention in the first embodiment;
图4是实施例二中本实用新型的清扫机构的结构示意图。4 is a schematic structural diagram of the cleaning mechanism of the present invention in the second embodiment.
具体实施方式Detailed ways
下面结合附图对本申请作进一步详细描述,有必要在此指出的是,以下具体实施方式只用于对本申请进行进一步的说明,不能理解为对本申请保护范围的限制,该领域的技术人员可以根据上述申请内容对本申请作出一些非本质的改进和调整。The application will be described in further detail below in conjunction with the accompanying drawings. It is necessary to point out that the following specific embodiments are only used to further illustrate the application, and should not be construed as limiting the protection scope of the application. Those skilled in the art can The above application content makes some non-essential improvements and adjustments to this application.
在本实用新型的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制;在本实用新型的描述中,除非另有说明,“多个”、“若干”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal" , "top", "bottom", "inside", "outside" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, only for the convenience of describing the present utility model and simplifying the description, rather than indicating Or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be construed as a limitation of the present invention; in the description of the present invention, unless otherwise stated, "a plurality", "Several" means two or more.
实施例一Example 1
如图1-3所示,一种聚丙烯无纺布生产用除尘装置,包括机箱1、清扫机构2、传动机构3和吸尘机构4,所述清扫机构2和吸尘机构4均设于机箱1内部,清扫机构2设有两个,清扫机构2包括第一清扫辊5、第二清扫辊6、第一压辊7和第二压辊8,第一清扫辊5、第二清扫辊6、第一压辊7和第二压辊8的两端均通过轴承连接机箱1,第一清扫辊5和第二清扫辊6位于同一高度,第一压辊7和第二压辊8位于同一高度,左侧的清扫机构2的第一压辊7位于第一清扫辊5的正上方,第二压辊8位于第二清扫辊6的正上方,右侧的清扫机构2的第一压辊7位于第一清扫辊5的正下方,第二压辊8位于第二清扫辊6的正下方;As shown in Figures 1-3, a dust removal device for polypropylene non-woven fabric production includes a chassis 1, a
左侧的清扫机构2的下方设有吸尘机构4,右侧的清扫机构2的上方设有吸尘机构4,吸尘机构4位于第一清扫辊5与第二清扫辊6的中间位置,进风口位于靠近第一清扫辊5和第二清扫辊6的一侧。吸尘机构4通过抽风将第一清扫辊5和第二清扫辊6甩出的灰尘吸入。A
无纺布从左侧进入,从压辊和清扫辊之间通过,压辊保持无纺布接触清扫辊的状态,两个清扫机构2的清扫辊分别位于无纺布的底面和顶面,分别对其两面进行清扫。The non-woven fabric enters from the left and passes between the pressing roller and the cleaning roller. The pressing roller keeps the non-woven fabric in contact with the cleaning roller. The cleaning rollers of the two
传动机构3包括第一从动齿轮9、第二从动齿轮10、中间齿轮11、第一传动齿轮12、第二传动齿轮13和主动齿轮14,第一清扫辊5、第二清扫辊6、第一压辊7和第二压辊8的前端延伸到机箱1的前面,第一从动齿轮9固定设于第一清扫辊5的前端,第二从动齿轮10固定设于第二清扫辊6的前端,第一从动齿轮9与第二从动齿轮10啮合,左侧清扫机构2的第二清扫辊6的第二从动齿轮10与第一传动齿轮12啮合,右侧清扫机构2的第一清扫辊5的第一从动齿轮9与中间齿轮11啮合,中间齿轮11与第二传动齿轮13啮合,第一传动齿轮12与第二传动齿轮13啮合,第一传动齿轮12与主动齿轮14啮合,中间齿轮11、第一传动齿轮12和第二传动齿轮13均设置在齿轮轴上,齿轮轴通过轴承连接机箱1,主动齿轮14固定设于电机的输出轴上,电机通过电机座连接机箱1(电机在机箱1内侧,图中未示出)。电机带动主动齿轮14转动,主动齿轮14带动第一传动齿轮12和第二传动齿轮13啮合,第一传动齿轮12带动左侧的第二从动齿轮10转动,该第二从动齿轮10带动第一从动齿轮9转动,第二传动齿轮13带动右侧的第一从动齿轮9转动,该第一从动齿轮9带动第二从动齿轮10转动,由于第一从动齿轮9和第二从动齿轮10直接啮合,因此清扫机构2的第一清扫辊5和第二清扫辊6的转向相反。中间齿轮11的作用是调整转向,如图所示,在左侧的第一清扫辊5顺时针转动的同时保持右侧的第一清扫辊5逆时针的转动,使灰尘被带往远离无纺布的一侧。The transmission mechanism 3 includes a first driven gear 9, a second driven gear 10, an intermediate gear 11, a first transmission gear 12, a second transmission gear 13 and a driving gear 14, a
上述,吸尘机构4包括风箱,风箱靠近无纺布的一侧设有进风口,风向的侧面设有抽风口,抽风口通过风管连接抽风机。抽风机提供抽风动力,引导空气从进风口进入风向,并排出收集,可在风管上设置过滤器收集灰尘。As mentioned above, the
进一步,风箱靠近无纺布的一端设有两个挡板,挡板固定连接风箱,两个挡板分别与第一清扫辊5和第二清扫辊6接触,能够刮除第一清扫辊5和第二清扫辊6上的灰尘,避免灰尘未被抛出干净。Further, the end of the bellows close to the non-woven fabric is provided with two baffles, the baffles are fixedly connected to the bellows, and the two baffles are in contact with the
进一步,第一清扫辊5和第二清扫辊6的外周均覆盖刷毛,通过刷毛作为清扫的主要实现因素。为了便于替换,刷毛可以固定设于套筒上,套筒套在第一清扫辊5和第二清扫辊6上,并与第一清扫辊5和第二清扫辊6通过螺丝连接。通过更换套筒即可更换新的刷毛。Further, the outer peripheries of the
必要的,机箱1的前后两侧设有对应的输入和输出装置,具体可以是收卷机构和放卷机构。对无纺布进行收放卷,使无纺布通过机箱1的清扫机构2。If necessary, the front and rear sides of the chassis 1 are provided with corresponding input and output devices, which may specifically be a rewinding mechanism and an unwinding mechanism. The non-woven fabric is reeled and unwinded, and the non-woven fabric is passed through the
第一清扫辊5、第二清扫辊6、第一压辊7和第二压辊8均应包含辊轴和辊体,为现有的辊的基本结构,在此不作赘述。The
本实用新型的结构特点及其工作原理:首先电机通过传动机构3带动清扫机构2的第一清扫辊5和第二清扫辊6转动,对无纺布的表面进行接触式清洁,清洁下来的灰尘跟随清扫辊的转动移动,由于第一清扫辊5和第二清扫辊6的同步作用,使灰尘由于离心作用从远离无纺布的一侧抛出,并通过吸尘机构4抽风带走收集。Structural features and working principle of the utility model: firstly, the motor drives the
实施例二
如图4所示,调整第一清扫辊5和第二清扫辊6的直径,清扫机构2的第一清扫辊5和第二清扫辊6相互接触,第一清扫辊5与第二清扫辊6的反向转动能够对对方表面的刷毛进行清理,相互清理,并由于离心作用将清扫出的灰尘抛到进风口。这样能够保持一段时间的工作后,第一清扫辊5和第二清扫辊6的表面仍能够保持清洁。As shown in FIG. 4 , the diameters of the
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the patent of the present invention. It should be pointed out that for those skilled in the art, without departing from the concept of the present invention, several modifications and improvements can be made, which all belong to the protection scope of the present invention.
Claims (5)
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| CN202020503524.3U CN212247592U (en) | 2020-04-08 | 2020-04-08 | Dust collector is used in production of polypropylene non-woven fabrics |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112921621A (en) * | 2021-04-13 | 2021-06-08 | 车亮 | Non-woven fabric cleaning device |
| CN113502650A (en) * | 2021-08-07 | 2021-10-15 | 王爱芳 | Dust collector is used in processing of non-woven fabrics coiling |
| CN117163740A (en) * | 2023-10-26 | 2023-12-05 | 临猗县源泰热能有限公司 | Paper grade (stock) rewinding machine with dust removal function |
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2020
- 2020-04-08 CN CN202020503524.3U patent/CN212247592U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112921621A (en) * | 2021-04-13 | 2021-06-08 | 车亮 | Non-woven fabric cleaning device |
| CN112921621B (en) * | 2021-04-13 | 2023-05-09 | 宁夏毡匠坊科技发展有限公司 | A non-woven fabric cleaning device |
| CN113502650A (en) * | 2021-08-07 | 2021-10-15 | 王爱芳 | Dust collector is used in processing of non-woven fabrics coiling |
| CN113502650B (en) * | 2021-08-07 | 2024-01-19 | 王爱芳 | A dust removal device for non-woven fabric winding processing |
| CN117163740A (en) * | 2023-10-26 | 2023-12-05 | 临猗县源泰热能有限公司 | Paper grade (stock) rewinding machine with dust removal function |
| CN117163740B (en) * | 2023-10-26 | 2024-01-16 | 临猗县源泰热能有限公司 | Paper grade (stock) rewinding machine with dust removal function |
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