CN212241087U - a mechanical claw - Google Patents

a mechanical claw Download PDF

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Publication number
CN212241087U
CN212241087U CN202020608605.XU CN202020608605U CN212241087U CN 212241087 U CN212241087 U CN 212241087U CN 202020608605 U CN202020608605 U CN 202020608605U CN 212241087 U CN212241087 U CN 212241087U
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hinged
connector
grooves
connecting rod
fixed
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王云龙
赵瑶
雷超
李珠江
邬豪杰
杨龙
江帆
刘博�
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Huisen Coal Branch Of Shaanxi Energy Investment Co ltd
China University of Mining and Technology CUMT
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Huisen Coal Branch Of Shaanxi Energy Investment Co ltd
China University of Mining and Technology CUMT
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Abstract

本实用新型公开了一种机械爪,包括固定板,T形结构的运动部,所述长杆的一端垂直固定圆形执行环的中心;所述固定板的下方固定着中心有通孔且四周圆形等间距分布铰接口的连接器;所述连接器的铰接口分别与抓钩的一端铰接,且每个抓钩的连接部上设有条形沟槽,所有的沟槽均被执行环串联;靠近铰接口处所有沟槽的端部所围成的圆形直径小于所有沟槽另一端所围成的直径;所述长杆的端部与拉杆固定;在固定板上设有舵机,且舵机动力输出端通过连杆组与拉杆铰接。有益效果:通过机械爪增加工作效率,材料的优化和电机额定功率的提升可以有效提升该结构机械爪的载重,该结构设计组装简单、抓取精准、控制系统简易、容错率高。

Figure 202020608605

The utility model discloses a mechanical claw, comprising a fixing plate and a moving part of a T-shaped structure, one end of the long rod vertically fixes the center of a circular execution ring; the lower part of the fixing plate is fixed with a through hole in the center and surrounded by A connector with a circular and equally spaced hinged port; the hinged port of the connector is hinged with one end of the grapple hook, and the connecting part of each grapple hook is provided with a strip groove, and all the grooves are executed by the loop Connected in series; the diameter of the circle enclosed by the ends of all grooves near the hinge interface is smaller than the diameter enclosed by the other ends of all the grooves; the ends of the long rods are fixed with the pull rods; the fixed plate is provided with a steering gear , and the power output end of the steering gear is hinged with the pull rod through the connecting rod group. Beneficial effects: the work efficiency is increased by the mechanical claw, the optimization of materials and the increase of the rated power of the motor can effectively increase the load of the mechanical claw of the structure, the structure design and assembly are simple, the grasping is accurate, the control system is simple, and the fault tolerance rate is high.

Figure 202020608605

Description

一种机械爪a mechanical claw

技术领域technical field

本实用新型涉及矿山设备领域,具体涉及一种机械爪。The utility model relates to the field of mining equipment, in particular to a mechanical claw.

背景技术Background technique

随着矿产资源的开采与利用,煤矿井下作业效率变得尤为重要。由于采煤洗煤过程中就会有大量的煤矸石等固体废物需要及时处理。煤矸石的存在混合在煤中会造成不该有的能源损耗,污染周边环境,且燃烧矸石含量高的煤也是造成现今雾霾问题日益严重的主要原因。目前许多工业上使用的机械分离矸石的机械结构存在体积庞大、质量中、控制系统冗杂的问题。With the exploitation and utilization of mineral resources, the efficiency of underground operation in coal mines has become particularly important. Due to the coal mining and washing process, there will be a large amount of solid waste such as coal gangue that needs to be disposed of in time. The existence of coal gangue mixed with coal will cause unnecessary energy loss and pollute the surrounding environment, and the burning of coal with high gangue content is also the main reason for the increasingly serious problem of smog. At present, the mechanical structure of mechanical separation of gangue used in many industries has the problems of large volume, medium quality and complicated control system.

现阶段,煤与矸石的分离工作主要以人工选矸为主。长期进行的繁重工作对拣矸工人的身心健康造成极大伤害,从而导致生产效率低下,且人工分矸还易出现漏拣、错拣的情况。因此,为提高煤矸石的分拣效率和容错率,同时出于对劳动者身心健康的考虑,煤矿生产过程自动化进程刻不容缓。At this stage, the separation of coal and gangue is mainly based on manual gangue separation. The long-term heavy work has caused great harm to the physical and mental health of the gangue workers, resulting in low production efficiency, and manual gangue sorting is also prone to missed or wrong sorting. Therefore, in order to improve the sorting efficiency and fault tolerance rate of coal gangue, and at the same time considering the physical and mental health of workers, the automation of coal mine production process is urgent.

当下煤矿产业中,已经出现了部分机械代替人工情况,对于煤矸块的识别技术已经初步成型,同时配置相应的分拣机械手,还有部分专门用于煤矸石分拣的拣矸机器人,但都存在结构冗杂、成本较高、性价比低的问题。In the current coal mining industry, some machines have replaced manual labor. The identification technology for coal gangue has been initially formed, and corresponding sorting robots are equipped at the same time. There are also some gangue sorting robots specially used for coal gangue sorting. There are problems of complex structure, high cost and low cost performance.

鉴于此,本实用新型旨在填补分拣煤矸石的执行机构设计方面的不足与欠缺,拟提出一种精准抓取煤矸石的机械爪结构。该类机械爪采用目前已经成熟的识别和控制技术以及目前较适合的材料加工技术来实现抓取煤矸石的功能。In view of this, the present utility model aims to fill the deficiencies and deficiencies in the design of the executive mechanism for sorting coal gangue, and proposes a mechanical claw structure for accurately grasping the coal gangue. This kind of mechanical claw adopts the currently mature identification and control technology and the most suitable material processing technology to realize the function of grabbing coal gangue.

实用新型内容Utility model content

为了解决机械爪抓取煤矸石不便的问题,本实用新型提供一种新型结构的机械爪。In order to solve the problem that the mechanical claw is inconvenient to grab the coal gangue, the utility model provides a mechanical claw with a novel structure.

为了实现上述目的,本实用新型采用如下的技术方案:In order to achieve the above object, the utility model adopts the following technical scheme:

一种机械爪,包括带有圆孔的固定板,所述固定板圆孔内穿过T形结构运动部的长杆,所述长杆的一端垂直固定圆形执行环的中心;A mechanical claw comprises a fixed plate with a circular hole, a long rod passing through a moving part of a T-shaped structure in the circular hole of the fixed plate, and one end of the long rod vertically fixes the center of a circular execution ring;

所述固定板的下方固定着中心有通孔且四周圆形等间距分布铰接口的连接器;所述连接器的铰接口分别与抓钩的一端铰接,且每个抓钩的连接部上设有条形沟槽,所有的沟槽均被执行环串联;靠近铰接口处所有沟槽的端部所围成的圆形直径小于所有沟槽另一端所围成的直径;所述长杆的端部与拉杆固定;在固定板上设有舵机,且舵机动力输出端通过连杆组与拉杆铰接;所述舵机通过串口线与控制板电连接。The lower part of the fixing plate is fixed with a connector with a through hole in the center and a circular distribution of hinge ports at equal intervals around the periphery; There are strip-shaped grooves, and all the grooves are carried out in series; the diameter of the circle enclosed by the ends of all the grooves near the hinge interface is smaller than the diameter enclosed by the other ends of all the grooves; the length of the long rod The end is fixed with the pull rod; a steering gear is arranged on the fixing plate, and the power output end of the steering gear is hinged with the pull rod through a connecting rod group; the steering gear is electrically connected with the control board through a serial port line.

进一步地,所述抓钩包括:与连接器铰接的连接部、与连接部可拆卸连接的关节部,以及与关节部可拆卸连接的爪部件。Further, the grab hook includes: a connecting part hinged with the connector, a joint part detachably connected with the connecting part, and a claw part detachably connected with the joint part.

进一步地,所述连接部与关节部螺栓连接,关节部与爪部件螺栓连接。Further, the connecting portion is bolted to the joint portion, and the joint portion is bolted to the claw member.

进一步地,所述连杆组包括两根相同的连杆A和连杆B;拉杆与连杆A一端铰接,连杆A另一端与连杆B一端铰接,所述连杆B另一端与舵机输出端连接。Further, the connecting rod group includes two identical connecting rods A and B; machine output connection.

进一步地,所述连接器周围分布有四个铰接口,四个铰接口分别与四个连接部铰接。Further, four hinge ports are distributed around the connector, and the four hinge ports are hinged with the four connecting parts respectively.

与现有技术相比,本实用新型具有如下有益效果:将机械爪(带有控制板)直接安装于井下作业平台,主控板固定于井下作业平台,机械爪按相应位置固定,固定方向限制于垂直方向(垂直方向抓取效果最佳,抓取效果与拉杆与竖直方向法线夹角成负相关),较低成本可通过增加机械爪数量成倍增加工作效率。材料的优化和电机额定功率的提升可以有效提升该结构机械爪的载重,本实用新型零件选材和尺寸可按照作业需求定制加工,该结构设计组装简单、抓取精准、控制系统简易、容错率高。Compared with the prior art, the utility model has the following beneficial effects: the mechanical claw (with a control board) is directly installed on the underground working platform, the main control board is fixed on the underground working platform, the mechanical claw is fixed according to the corresponding position, and the fixed direction is limited. In the vertical direction (the vertical grabbing effect is the best, and the grabbing effect is negatively correlated with the angle between the pull rod and the vertical normal), the lower cost can double the work efficiency by increasing the number of mechanical claws. The optimization of materials and the improvement of the rated power of the motor can effectively increase the load of the mechanical claw of the structure. The material selection and size of the parts of the utility model can be customized and processed according to the operation requirements. The structure is simple in design and assembly, accurate in grasping, simple in control system and high in fault tolerance. .

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型中运动部的结构示意图;Fig. 2 is the structural representation of the movement part in the utility model;

图3为抓钩的结构示意图。Figure 3 is a schematic view of the structure of the grapple.

图中,1爪部件、2关节部、3连接部、4连接器、5固定板、6运动部、61长杆、62执行环、7舵机、8连杆、9拉杆。In the figure, 1 claw part, 2 joint parts, 3 connecting parts, 4 connectors, 5 fixed plates, 6 moving parts, 61 long rods, 62 execution rings, 7 steering gears, 8 connecting rods, 9 pulling rods.

具体实施方式Detailed ways

下面结合附图和具体实施例对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

如图1、图2和图3所示,一种机械爪,包括带有圆孔的固定板5,所述固定板5圆孔内穿过T形结构运动部6的长杆61,所述长杆61的一端垂直固定圆形执行环62的中心;长杆61和执行环61的结构如2所示。As shown in Fig. 1, Fig. 2 and Fig. 3, a mechanical claw includes a fixing plate 5 with a circular hole, and the circular hole of the fixing plate 5 passes through the long rod 61 of the moving part 6 of the T-shaped structure. One end of the long rod 61 vertically fixes the center of the circular execution ring 62; the structures of the long rod 61 and the execution ring 61 are shown in 2.

如图1所示,在固定板5的下方固定着中心有通孔且四周圆形等间距分布铰接口的连接器4;所述连接器4的铰接口分别与抓钩的一端铰接,且每个抓钩的连接部3上设有条形沟槽,所有的沟槽均被执行环62串联。所述抓钩包括:与连接器4铰接的连接部3、与连接部3可拆卸连接的关节部2,以及与关节部2可拆卸连接的爪部件1。所述连接部3与关节部2螺栓连接,关节部2与爪部件1螺栓连接。As shown in FIG. 1 , below the fixing plate 5, a connector 4 with a through hole in the center and a circular and equally spaced hinged port is fixed; the hinged port of the connector 4 is hinged with one end of the hook respectively, and each The connecting portion 3 of each grapple is provided with strip grooves, and all the grooves are connected in series by the execution ring 62 . The grab hook includes: a connecting part 3 hinged with the connector 4 , a joint part 2 detachably connected with the connecting part 3 , and a claw part 1 detachably connected with the joint part 2 . The connecting portion 3 is connected with the joint portion 2 by bolts, and the joint portion 2 is connected with the claw member 1 by bolts.

靠近铰接口处所有沟槽的端部所围成的圆形直径小于所有沟槽另一端所围成的直径;其中,所述连接器4周围分布有四个铰接口,四个铰接口分别与四个连接部3铰接。The diameter of the circle enclosed by the ends of all the grooves near the hinge interface is smaller than the diameter enclosed by the other ends of all the grooves; wherein, there are four hinge ports distributed around the connector 4, and the four hinge ports are respectively connected with each other. The four connecting parts 3 are hinged.

所述长杆61的端部与拉杆9固定;在固定板5上设有舵机7,且舵机7动力输出端通过连杆组8与拉杆9铰接;所述连杆组8包括两根相同的连杆A和连杆B;拉杆9与连杆A一端铰接,连杆A另一端与连杆B一端铰接,所述连杆B另一端与舵机7输出端连接。所述舵机7通过串口线与控制板电连接。其中,舵机7的类型是LDX-227。The end of the long rod 61 is fixed with the pull rod 9; a steering gear 7 is provided on the fixed plate 5, and the power output end of the steering gear 7 is hinged with the pull rod 9 through a connecting rod group 8; the connecting rod group 8 includes two The same connecting rod A and connecting rod B; the pull rod 9 is hinged with one end of the connecting rod A, the other end of the connecting rod A is hinged with one end of the connecting rod B, and the other end of the connecting rod B is connected with the output end of the steering gear 7 . The steering gear 7 is electrically connected to the control board through a serial cable. Among them, the type of steering gear 7 is LDX-227.

实用新型在使用时候,通过舵机控制板上的给定的程序,对抓钩进行控制;抓钩在使用中还可以通过螺栓的松紧调节爪部件1、关节部2和连接部3的实际角度,便于更适合煤矸石的抓取。When the utility model is in use, the grab hook is controlled through a given program on the steering gear control board; the grab hook can also adjust the actual angle of the claw part 1, the joint part 2 and the connection part 3 through the tightening of the bolts during use. , which is more suitable for the grabbing of coal gangue.

以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications It should also be regarded as the protection scope of the present invention.

Claims (5)

1. A gripper comprising a fixed plate (5) with a circular hole, characterized in that: a long rod (61) of the T-shaped structure moving part (6) penetrates through a round hole of the fixing plate (5), and one end of the long rod (61) is vertically fixed at the center of a circular execution ring (62);
a connector (4) with a through hole in the center and hinge ports distributed in a circular shape at equal intervals is fixed below the fixing plate (5); the hinged port of the connector (4) is hinged with one end of each grapple, a strip-shaped groove is arranged on the connecting part (3) of each grapple, and all the grooves are connected in series by an execution ring (62); the diameter of a circle surrounded by the end parts of all the grooves close to the hinge joint is smaller than the diameter surrounded by the other ends of all the grooves;
the end part of the long rod (61) is fixed with the pull rod (9); a steering engine (7) is arranged on the fixed plate (5), and the power output end of the steering engine (7) is hinged with a pull rod (9) through a connecting rod group (8);
the steering engine (7) is electrically connected with the control panel through a serial port line.
2. The gripper of claim 1, wherein the grapple comprises: a connecting part (3) hinged with the connector (4), a joint part (2) detachably connected with the connecting part (3), and a claw component (1) detachably connected with the joint part (2).
3. Gripper according to claim 2, characterized in that the connection (3) is bolted to the joint (2) and that the joint (2) is bolted to the gripper part (1).
4. The gripper of claim 1, wherein: the connecting rod group (8) comprises two same connecting rods A and B;
the pull rod (9) is hinged with one end of the connecting rod A, the other end of the connecting rod A is hinged with one end of the connecting rod B, and the other end of the connecting rod B is connected with the output end of the steering engine (7).
5. The gripper of claim 1, wherein: four hinge ports are distributed around the connector (4), and the four hinge ports are respectively hinged with the four connecting parts (3).
CN202020608605.XU 2020-04-21 2020-04-21 a mechanical claw Expired - Fee Related CN212241087U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Publication Number Publication Date
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Granted publication date: 20201229