CN212238323U

CN212238323U - Heat treatment quenching medium cleaning device

Info

Publication number: CN212238323U
Application number: CN202020230771.0U
Authority: CN
Inventors: 李海泉; 覃远芳; 贺文兵
Original assignee: Nuotu Shanghai New Material Technology Co ltd
Current assignee: Nuotu Shanghai New Material Technology Co ltd
Priority date: 2020-03-01
Filing date: 2020-03-01
Publication date: 2020-12-29
Anticipated expiration: 2030-03-01

Abstract

The utility model discloses a heat treatment quenching medium cleaning device, which comprises an ultrasonic cleaning machine, a cleaning box is fixedly arranged at the top of the ultrasonic cleaning machine, a laser cleaning machine is fixedly arranged at the middle part of the top end of the cleaning box, a gooseneck is fixedly arranged at the middle part of the front surface of the laser cleaning machine, a laser cleaning head is connected with the bottom end support of the gooseneck, support brackets are fixedly arranged at both sides of the laser cleaning head, the end part of each support bracket is fixedly connected with the top side wall of the cleaning box through a damping hinge, and brackets are inserted at the sides of the laser cleaning head, the support sliding plate is convenient to pull and move along the sliding rail, the position of the workpiece is automatically adjusted, and convenience is brought to subsequent cleaning.

Description

Heat treatment quenching medium cleaning device

Technical Field

The utility model relates to a cleaning device, in particular to a heat treatment quenching medium cleaning device.

Background

The quenching of steel is a heat treatment process of heating the steel to a temperature above a critical temperature Ac3 (hypoeutectoid steel) or Ac1 (hypereutectoid steel), preserving the heat for a period of time to make the steel fully or partially austenitized, and then rapidly cooling the steel to a temperature below Ms (or isothermal near Ms) at a cooling speed greater than a critical cooling speed to perform martensite (or bainite) transformation. The solution treatment or heat treatment process with a rapid cooling process of materials such as aluminum alloys, copper alloys, titanium alloys, tempered glass, etc. is also generally called quenching.

At present, in the process of quenching a workpiece by heat treatment, media remained on the surface of the workpiece are difficult to remove after cooling, the surface is rough, the painting is influenced, meanwhile, the traditional cleaning process is complex and inconvenient, the rapid treatment on the workpiece cannot be realized, the cleaning effect is not good, the treatment function is single in the process of quenching stains by heat treatment of the existing workpiece, the diversified cleaning cannot be realized, the cleaning of the dead angle of details is troublesome, and the influence on the structure and the surface of the workpiece is easily caused.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a heat treatment quenching medium cleaning device to solve the present heat treatment quenching process to the work piece that above-mentioned background art provided, the medium of remaining on the work piece surface is difficult to get rid of after the cooling, and the surface is comparatively crude, influences the japanning, and simultaneously, traditional clearance process is comparatively complicated inconvenient, can't realize the rapid processing to the work piece, the not good problem of clearance effect.

In order to achieve the above object, the utility model provides a following technical scheme: the cleaning device comprises an ultrasonic cleaning machine, a cleaning box is fixedly arranged at the top of the ultrasonic cleaning machine, a laser cleaning machine is fixedly arranged at the middle part of the top end of the cleaning box, a gooseneck is fixedly arranged at the middle part of the front surface of the laser cleaning machine, a laser cleaning head is connected to the bottom end of the gooseneck in a supporting manner, supporting brackets are fixedly arranged on both sides of the laser cleaning head, the end parts of the supporting brackets are fixedly connected with the top side wall of the cleaning box through damping hinges, brackets are arranged on the sides of the laser cleaning head in an inserting manner, handles are fixedly arranged on the end parts of the brackets, a material placing groove is arranged on the front surface of the cleaning box, sliding rails are fixedly arranged on the outer walls of both sides of the middle part of the cleaning box, electric telescopic rods are fixedly arranged on the end parts of the two sliding rails, side wall sliding blocks are embedded in the sliding rails, one side of each side wall sliding block penetrates through the inner wall of the cleaning box and is fixedly connected with a supporting sliding plate which is arranged in the middle of the cleaning box in an inserting mode.

As an optimal technical scheme of the utility model, the avris of laser cleaning machine is electric connection still has the buffing machine, the output transmission of buffing machine is connected with the buffing piece, the lateral wall fixed mounting of buffing machine has the buffing machine switch, buffing machine and buffing machine switch electric connection.

As a preferred technical scheme of the utility model, the top inner wall fixed mounting who washs the case has a plurality of rows of cleaning nozzle, and the suction pump delivery port intercommunication that pipe and outside were equipped with is passed through to a plurality of rows of cleaning nozzle's one end.

As an optimal technical scheme of the utility model, the outlet has been seted up to the bottom lateral wall of washing case, the surface of outlet is equipped with the drain valve, the surface mounting of handle has flush mounting plate of switch, flush mounting plate of switch's surface is connected respectively and is equipped with electric telescopic handle switch, laser cleaning machine switch, suction pump switch and ultrasonic cleaner switch, electric telescopic handle and electric telescopic handle switch electric connection, laser cleaning machine and laser cleaning machine switch electric connection, suction pump and suction pump switch electric connection, ultrasonic cleaner and ultrasonic cleaner switch electric connection, electric telescopic handle switch, laser cleaning machine switch, suction pump switch and ultrasonic cleaner switch all with external power supply electric connection.

As an optimal technical scheme of the utility model, the equal fixed mounting in four edges of bottom of ultrasonic cleaner has supporting rubber pad.

Compared with the prior art, the beneficial effects of the utility model are that:

1) the cleaning sprayer, the water pump and the cleaning box are arranged, so that a water body pumped by the water pump can be conveniently used for spraying a high-temperature workpiece, the temperature of the surface of the workpiece is reduced by cooling, and the supporting sliding plate, the sliding block, the sliding rail and the electric telescopic rod are arranged, so that the supporting sliding plate can be conveniently pulled and moved along the sliding rail, the automatic adjustment of the position of the workpiece is realized, and the convenience is provided for subsequent cleaning;

2) laser cleaning machine that is equipped with, laser cleaning head and support bracket are convenient for carry out laser irradiation again by the good article of washing, get rid of the stubborn medium that remains on the work piece, the high energy laser that laser cleaning machine and laser cleaning head department produced produces high temperature reaction with stubborn quenching medium, cause quenching medium and the gasification of iron rust impurity, thereby quick removal medium, the ultrasonic cleaner who is equipped with, work piece after the cooling is put into and is washd the incasement and carry out ultrasonic cleaning, get rid of iron rust and impurity and improve the surface cleanliness factor, utilize the buffing machine, the buffing sheet that drives the output is high-speed rotatory, be convenient for get rid of details such as burr.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic front view of the present invention;

fig. 3 is a schematic view of the top view structure of the present invention.

In the figure: 1. an ultrasonic cleaning machine; 2. a side wall slider; 3. a water outlet; 4. supporting the rubber pad; 5. a slide rail; 6. an electric telescopic rod; 7. a cleaning tank; 8. a laser cleaning machine; 9. a polishing machine; 10. a grip; 11. A bracket; 12. a support bracket; 13. a laser cleaning head; 14. supporting the sliding plate; 15. and cleaning the spray head.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: a heat treatment quenching medium cleaning device comprises an ultrasonic cleaning machine 1, a cleaning box 7 is fixedly installed at the top of the ultrasonic cleaning machine 1, a laser cleaning machine 8 is fixedly installed at the middle part of the top end of the cleaning box 7, a gooseneck is fixedly installed at the middle part of the front surface of the laser cleaning machine 8, a laser cleaning head 13 is connected to the bottom end of the gooseneck in a supporting mode, supporting brackets 12 are fixedly installed on two side sides of the laser cleaning head 13, the end parts of the supporting brackets 12 are fixedly connected with the side wall of the top of the cleaning box 7 through damping hinges, brackets 11 are inserted into the side sides of the laser cleaning head 13, a handle 10 is fixedly installed at the end part of each bracket 11, a material placing groove is formed in the front surface of the cleaning box 7, slide rails 5 are fixedly installed on the outer walls of two sides of the middle of the cleaning box 7, electric telescopic rods 6 are fixedly installed at the end parts, the back surfaces of the two side wall sliding blocks 2 are connected with the output end of the electric telescopic rod 6 in a traction manner, and one side of each side wall sliding block 2 penetrates through the inner wall of the cleaning box 7 and penetrates through the middle of the cleaning box 7 to be fixedly connected with a supporting sliding plate 14.

Preferably, the side of the laser cleaning machine 8 is also electrically connected with a polishing machine 9, the output end of the polishing machine 9 is in transmission connection with a polishing sheet, a polishing machine switch is fixedly mounted on the side wall of the polishing machine 9, and the polishing machine 9 is electrically connected with the polishing machine switch. The polishing machine 9 and the polishing sheet are arranged to realize polishing treatment of the object, and the quenching medium remained on the workpiece is removed in a physical mode.

Preferably, a plurality of rows of cleaning nozzles 15 are fixedly mounted on the inner wall of the top of the cleaning box 7, and one ends of the rows of cleaning nozzles 15 are communicated with water outlets of water suction pumps arranged outside through guide pipes. The row cleaning spray nozzle 15 and the water suction pump are arranged, so that an external water body can be conveniently pumped into the workpiece to be cooled in the high-temperature quenching treatment process, and residual materials for quenching on the surface are cleaned.

Preferably, wash the bottom lateral wall of case 7 and seted up outlet 3, the surface of outlet 3 is equipped with the drain valve, the surface mounting of handle 10 has flush mounting plate of switch, flush mounting plate of switch's surface is connected respectively and is equipped with electric telescopic handle switch, the laser cleaning machine switch, suction pump switch and ultrasonic cleaner switch, electric telescopic handle 6 and electric telescopic handle switch electric connection, laser cleaning machine 8 and laser cleaning machine switch electric connection, suction pump and suction pump switch electric connection, ultrasonic cleaner 1 and ultrasonic cleaner switch electric connection, the electric telescopic handle switch, the laser cleaning machine switch, suction pump switch and ultrasonic cleaner switch all with external power supply electric connection. Is convenient for operation and control.

Preferably, four equal fixed mounting in edge in bottom of ultrasonic cleaner 1 have supporting rubber pad 4, are convenient for alleviate ultrasonic cleaner 1 and rock the range at ultrasonic cleaner 1 operation in-process through supporting rubber pad 4 that is equipped with.

The working principle is as follows: the user firstly places the processed workpiece which is just processed by the quenching medium on the surface of the supporting sliding plate 14, because the surface temperature is higher, the user needs to open the switch of the electric telescopic rod, the electric telescopic rods 6 arranged on the two sides are simultaneously electrified and operated, when the output end retracts, the end head pulls the side wall sliding block 2 to slide along the sliding rail 5, the supporting sliding plate 14 moves simultaneously, when the workpiece is placed into the cleaning box 7 from the material placing groove, the switch of the electric telescopic rod is closed, the switch of the water suction pump is opened, the water suction pump sucks and sprays cooling water from the plurality of rows of cleaning nozzles 15 in the electrifying process, water falls on the surface of the high-temperature workpiece so as to wash away the quenching medium remained on the surface of the workpiece, the medium mixed water enters the lower half part of the cleaning box 7 to be contained, and after the surface of the workpiece is completely cooled, the workpiece is placed into the cleaning groove sealed at the, and the switch of the ultrasonic cleaning machine is turned on, the ultrasonic cleaning machine 1 after being electrified generates ultrasonic bubbles to vibrate with the workpiece, so as to clean the residual quenching medium on the surface of the workpiece, the ultrasonic cleaning machine 1 is turned off after running for a period of time, the workpiece is taken out for final treatment, the workpiece is placed on the surface of the support sliding plate 14, the switch of the electric telescopic rod is turned on, the output end of the electric telescopic rod 6 extends to push out the support sliding plate 14, the switch of the laser cleaning machine is turned on by a user, the laser cleaning machine 8 runs under the electrification, the laser cleaning head 13 generates high-intensity laser, the user holds the grip 10 and presses downwards with force, the height change of the laser cleaning head 13 is realized by the support bracket 12 in the process of the rotation of the damping hinge, the user needs to bring the stab-proof goggles in the process, and fingers surely register that the laser cleaning head 13 is touched by mistake, high-energy laser rays generated in the operation process of the laser cleaning machine 8 are transmitted to the laser cleaning head 13 and contact with a stubborn medium on the surface of a workpiece when the rays irradiate the surface of the workpiece, so that the rays are vaporized instantly, the melting point value is low, the cleaned workpiece cannot be influenced when the rays irradiate the surface of the workpiece, fixed-point cleaning of iron and stains remained on the surface can be realized only, if dead angles which are not convenient for laser cleaning are difficult to irradiate, a switch of the polishing machine can be opened, the output end of the polishing machine 9 drives a polishing sheet to rotate at a high speed, and when the dead angles are contacted with the cleaning dead angles, the quenching medium remained on the surface can be quickly cleaned.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and equivalents may be made without departing from the spirit and scope of the invention.

Claims

1. The utility model provides a heat treatment quenching medium cleaning device, includes ultrasonic cleaner (1), its characterized in that, the top fixed mounting of ultrasonic cleaner (1) has washing case (7), the top middle part fixed mounting who washs case (7) has laser cleaning machine (8), the positive surperficial middle part fixed mounting of laser cleaning machine (8) has the gooseneck, the bottom support of gooseneck is connected with laser cleaning head (13), the equal fixed mounting in both sides side of laser cleaning head (13) has support bracket (12), the end department of support bracket (12) all through damping hinge and the top lateral wall fixed connection who washs case (7), the avris of laser cleaning head (13) alternates and is equipped with bracket (11), the end department fixed mounting of bracket (11) has handle (10), the material standing groove has been seted up on the positive surface of wasing case (7), the utility model discloses a cleaning box, including wash the equal fixed mounting of middle part both sides outer wall of case (7) have slide rail (5), two the equal fixed mounting of end department of slide rail (5) has electric telescopic handle (6), slide rail (5) are embedded to have lateral wall slider (2), two the output of lateral wall slider (2) back and electric telescopic handle (6) is drawn and is connected, two one side of lateral wall slider (2) is passed and is washd case (7) inner wall and support sliding plate (14) fixed connection that washing case (7) middle part was interlude and is equipped with.

2. The heat treatment quenching medium cleaning device as claimed in claim 1, wherein: the side of the laser cleaning machine (8) is also electrically connected with a polishing machine (9), the output end of the polishing machine (9) is in transmission connection with a polishing sheet, a polishing machine switch is fixedly mounted on the side wall of the polishing machine (9), and the polishing machine (9) is electrically connected with the polishing machine switch.

3. The heat treatment quenching medium cleaning device as claimed in claim 1, wherein: the top inner wall fixed mounting who washs case (7) has a plurality of rows to wash shower nozzle (15), and the one end of a plurality of rows of washing shower nozzle (15) is passed through the suction pump delivery port intercommunication that pipe and outside were equipped with.

4. The heat treatment quenching medium cleaning device according to claim 3, wherein: the utility model discloses a cleaning box, including washing case (7), bottom lateral wall, outlet (3), the surface of outlet (3) is equipped with the drain valve, the surface mounting of handle (10) has flush mounting plate of switch, flush mounting plate's surface is connected respectively and is equipped with electric telescopic handle switch, laser cleaning machine switch, suction pump switch and ultrasonic cleaner switch, electric telescopic handle (6) and electric telescopic handle switch electric connection, laser cleaning machine (8) and laser cleaning machine switch electric connection, suction pump and suction pump switch electric connection, ultrasonic cleaner (1) and ultrasonic cleaner switch electric connection, electric telescopic handle switch, laser cleaning machine switch, suction pump switch and ultrasonic cleaner switch all with external power supply electric connection.

5. The heat treatment quenching medium cleaning device as claimed in claim 1, wherein: four corners of the bottom of the ultrasonic cleaning machine (1) are fixedly provided with supporting rubber pads (4).