CN212223609U - A FRP profile reinforced steel bridge deck structure - Google Patents

A FRP profile reinforced steel bridge deck structure Download PDF

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CN212223609U
CN212223609U CN202020486776.XU CN202020486776U CN212223609U CN 212223609 U CN212223609 U CN 212223609U CN 202020486776 U CN202020486776 U CN 202020486776U CN 212223609 U CN212223609 U CN 212223609U
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bridge deck
frp
steel bridge
profile
frp profile
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魏洋
钱昊
朱超
程勋煜
唐煜
李国芬
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Nanjing Forestry University
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Abstract

一种FRP型材加固钢桥面板结构,包括钢桥面板、桥面铺装层和FRP型材,其特征在于所述的,桥面铺装层位于钢桥面板的上部,钢桥面板的底部横桥向间隔设有通长的U型肋,FRP型材设置于U型肋之间的钢桥面板底部,每两个U型肋之间的FRP型材沿桥梁纵向或横向布置,布置方式为满堂布置或间隔布置中的一种。本实用新型提供的一种FRP型材加固钢桥面板结构,在有效部位粘贴FRP型材可以有效防止正交异性钢桥面板开裂等疲劳问题,同时FRP型材轻质高强、耐腐蚀性好,该结构施工方便快捷,制作和安装成本较低,在满足桥梁结构正常使用和耐久性需求的同时无需中断和阻碍交通。

Figure 202020486776

An FRP profile reinforced steel bridge deck structure, comprising a steel bridge deck, a bridge deck pavement layer and an FRP profile, characterized in that the bridge deck pavement layer is located on the upper part of the steel bridge deck, and the bottom of the steel bridge deck is transverse bridge There are long U-shaped ribs at the longitudinal intervals, and the FRP profiles are arranged at the bottom of the steel bridge deck between the U-shaped ribs. One of the spacing arrangements. The utility model provides an FRP profile reinforced steel bridge deck structure. The FRP profile is pasted at the effective position to effectively prevent fatigue problems such as cracking of the orthotropic steel bridge deck. At the same time, the FRP profile is lightweight, high strength and good corrosion resistance. It is convenient and fast, with low production and installation costs, and does not need to interrupt and hinder traffic while meeting the normal use and durability requirements of bridge structures.

Figure 202020486776

Description

一种FRP型材加固钢桥面板结构A FRP profile reinforced steel bridge deck structure

技术领域technical field

本实用新型涉及一种钢桥梁加固结构,尤其是一种FRP型材加固钢桥面板结构,属于桥梁加固技术领域。The utility model relates to a steel bridge reinforcement structure, in particular to an FRP profile reinforcement steel bridge deck structure, which belongs to the technical field of bridge reinforcement.

背景技术Background technique

公路钢桥的桥面结构主要由钢桥面板和桥面铺装组成,是直接承受桥上车轮荷载并且把它传递到主梁上的主要结构,也是桥梁结构中最易损的部位之一。正交异性钢桥面板作为现代桥梁工程重要的标志性创新成就,具有自重轻、承载力高、适用范围广等突出优点,已经成为大跨度桥梁的首选桥面板结构。但是大量交通荷载反复作用下,疲劳裂纹在应力集中问题突出的疲劳易损部位(或称“疲劳热点”)形成并扩展,导致正交异性钢桥面板疲劳病害的发生。The bridge deck structure of highway steel bridge is mainly composed of steel bridge deck and bridge deck pavement. It is the main structure that directly bears the wheel load on the bridge and transmits it to the main beam, and is also one of the most vulnerable parts of the bridge structure. As an important landmark innovation in modern bridge engineering, orthotropic steel bridge deck has outstanding advantages such as light weight, high bearing capacity, and wide application range, and has become the preferred bridge deck structure for long-span bridges. However, under the repeated action of a large number of traffic loads, fatigue cracks form and expand in the fatigue vulnerable parts (or "fatigue hot spots") with prominent stress concentration problems, resulting in the occurrence of fatigue damage of orthotropic steel bridge decks.

当前绝大多数正交异性钢桥面板采用闭口纵向加劲肋(通常为倒梯形肋,习惯称为“U 型肋”或“U肋”)。为了缓解这一病害的发展,提升刚桥梁的使用寿命,通常的方法包括:改善焊缝的几何构型、增大焊缝局部刚度、提高钢材性能、发展组合钢桥面板结构等。欧洲和日本首先提出采用高性能混凝土代替沥青混凝土作为结构层,通过组合桥面板体系提高桥面板局部刚度,改善正交异性钢桥面板和铺装层的受力性能。但是这些方法只适用于新建钢结构桥梁项目,对于一些已有的钢桥梁结构也需要对其进行加固。针对上述问题,目前也有大量研究,例如中国专利号“CN 109338904 A”公布的一种对已开裂钢桥面板加固结构,该结构同时采用碳纤维板条和带有焊接剪力件的金属板条对已裂钢面板进行加固,大幅提高超高性能混凝土层底面的抗拉强度,从而防止混凝土层底面开裂,但是该结构对刚度提高有限,焊接施工复杂,对原结构有损伤;又如中国专利号“CN 109468939 A”公布的钢箱桥面组合加固铺装结构及其施工方法,在待加固的原钢箱桥面板的原钢板表面铺设钢箱桥面,施工简单、操作方便、现场施工质量易控制,且成本低、对原结构破坏小、加固效果明显,但是钢箱结构本身在空气中易锈蚀,后期养护费用大。Most of the current orthotropic steel bridge decks use closed longitudinal stiffeners (usually inverted trapezoidal ribs, customarily called "U-shaped ribs" or "U-ribs"). In order to alleviate the development of this disease and improve the service life of rigid bridges, the usual methods include: improving the geometric configuration of the weld, increasing the local stiffness of the weld, improving the performance of the steel, and developing the composite steel bridge deck structure. Europe and Japan first proposed to use high-performance concrete instead of asphalt concrete as the structural layer, and through the combined bridge deck system, the local stiffness of the bridge deck was improved, and the mechanical performance of the orthotropic steel bridge deck and pavement layer was improved. However, these methods are only suitable for new steel structure bridge projects, and some existing steel bridge structures also need to be reinforced. In view of the above problems, there are also a lot of studies at present. For example, Chinese Patent No. "CN 109338904 A" discloses a reinforcement structure for cracked steel bridge decks. The structure uses carbon fiber slats and metal slats with welded The cracked steel panels are reinforced to greatly improve the tensile strength of the bottom surface of the ultra-high performance concrete layer, thereby preventing the bottom surface of the concrete layer from cracking. However, the structure has limited improvement in stiffness, complicated welding construction, and damage to the original structure; another example is the Chinese Patent No. "CN 109468939 A" discloses a steel box bridge deck composite reinforced pavement structure and its construction method. The steel box bridge deck is laid on the original steel plate surface of the original steel box bridge deck to be reinforced, and the construction is simple, the operation is convenient, and the on-site construction quality is easy Control, and low cost, small damage to the original structure, and obvious reinforcement effect, but the steel box structure itself is easy to rust in the air, and the later maintenance costs are large.

综上所述,现有的加固钢桥面板的结构或方法的效果具有局限性、后期养护成本较高,无法满足钢桥面板疲劳开裂的加固要求。To sum up, the existing structures or methods for reinforcing steel bridge decks have limitations in effect, high maintenance costs in later stages, and cannot meet the reinforcement requirements for fatigue cracking of steel bridge decks.

发明内容SUMMARY OF THE INVENTION

本实用新型的目的是提供一种FRP型材加固钢桥面板结构,是一种能有效防止正交异性钢桥面板开裂等疲劳问题,同时FRP型材轻质高强、耐腐蚀性好,该结构施工方便快捷,制作和安装成本较低,在满足桥梁结构正常使用和耐久性需求的同时无需中断和阻碍交通。The purpose of this utility model is to provide an FRP profile reinforced steel bridge deck structure, which can effectively prevent fatigue problems such as cracking of orthotropic steel bridge decks. Fast, low cost to manufacture and install, and without interrupting and impeding traffic while meeting the normal use and durability needs of the bridge structure.

本实用新型的技术方案为:一种FRP型材加固钢桥面板结构,包括钢桥面板、桥面铺装层和FRP型材,其特征在于所述的,桥面铺装层位于钢桥面板的上部,钢桥面板的底部横桥向间隔设有通长的U型肋,FRP型材设置于U型肋之间的钢桥面板底部,每两个U型肋之间的FRP型材沿桥梁纵向或横向布置,布置方式为满堂布置或间隔布置中的一种。The technical scheme of the utility model is as follows: an FRP profile reinforced steel bridge deck structure comprises a steel bridge deck, a bridge deck paving layer and an FRP profile, which is characterized in that the bridge deck paving layer is located on the upper part of the steel bridge deck , the bottom of the steel bridge deck is provided with a long U-shaped rib in the transverse direction, and the FRP profiles are arranged at the bottom of the steel bridge deck between the U-shaped ribs. Arrangement, the arrangement is one of full-room arrangement or interval arrangement.

所述的FRP型材为矩形FRP型材、L形FRP型材、T形FRP型材、工字形FRP型材、口字形FRP型材的一种。The FRP profile is one of a rectangular FRP profile, an L-shaped FRP profile, a T-shaped FRP profile, an I-shaped FRP profile, and a mouth-shaped FRP profile.

所述的FRP型材材料为碳纤维复合材料、玄武岩纤维复合材料、玻璃纤维复合材料或芳纶纤维复合材料中的一种。The FRP profile material is one of carbon fiber composite materials, basalt fiber composite materials, glass fiber composite materials or aramid fiber composite materials.

所述的FRP型材布置方式沿桥梁纵向通长布置或分段间隔布置,沿桥梁横向连续布置或分段间隔布置。The FRP profiles are arranged along the longitudinal length of the bridge or are arranged at intervals, and are arranged continuously or at intervals along the transverse direction of the bridge.

所述的FRP型材与钢桥面板的连接方式及FRP型材与U型肋的连接方式包括胶黏剂连接、螺栓连接及胶黏剂与螺栓组合连接。The connection method between the FRP profile and the steel bridge deck and the connection method between the FRP profile and the U-shaped rib include adhesive connection, bolt connection, and adhesive and bolt combination connection.

本实用新型提供的一种FRP型材加固钢桥面板结构,其关键点在于钢桥面底部固定安装预制FRP型材,能有效地对钢桥面板进行加固,防止车辆荷载长期反复作用下导致钢桥面板的疲劳开裂且阻止已有裂缝的继续发展,保证整个钢桥体系的安全可靠,一定程度上提高了桥梁的整体承载力。The key point of the FRP profile reinforced steel bridge deck structure provided by the utility model is that the prefabricated FRP profiles are fixedly installed at the bottom of the steel bridge deck, which can effectively reinforce the steel bridge deck and prevent the steel bridge deck from being caused by the repeated action of vehicle loads for a long time. It can prevent fatigue cracking and prevent the continuous development of existing cracks, ensure the safety and reliability of the entire steel bridge system, and improve the overall bearing capacity of the bridge to a certain extent.

本实用新型优点显著,具有以下有益效果:The utility model has obvious advantages and has the following beneficial effects:

(1)预制的FRP型材轻质,加固使得桥面结构的自重增加不大,实现了桥面结构加固的轻型化(1) The prefabricated FRP profiles are lightweight, and the reinforcement makes the self-weight of the bridge deck structure not increase much, and realizes the lightweight reinforcement of the bridge deck structure.

(2)通过树脂材料将FRP型材与钢桥面板组合,将两种材料有效组合可防止新的疲劳裂缝的产生,同时树脂本身具有一定强度,能有效阻止原有裂缝的继续开展,提升整体可靠度。(2) Combining FRP profiles and steel bridge decks through resin materials, the effective combination of the two materials can prevent the generation of new fatigue cracks. At the same time, the resin itself has a certain strength, which can effectively prevent the continued development of the original cracks and improve the overall reliability. Spend.

(3)FRP型材根据钢桥面板不同部位需要预制所需要的形状,制作成形工艺相对简单,并且FRP型材暴露于空气中不会因锈蚀导致强度降低。(3) FRP profiles need to be prefabricated according to different parts of the steel bridge deck. The forming process is relatively simple, and the strength of FRP profiles exposed to the air will not be reduced due to corrosion.

(4)与其加固钢桥面板的其它方法相比,不会对原结构产生新的损伤,施工高效快捷,且后期养护成本低。(4) Compared with other methods of reinforcing steel bridge deck, it will not cause new damage to the original structure, the construction is efficient and fast, and the later maintenance cost is low.

附图说明:Description of drawings:

以下附图仅旨在于对本实用新型做示意性说明和解释,并不限定本实用新型的范围。The following drawings are only intended to illustrate and explain the present invention schematically, and do not limit the scope of the present invention.

图1是一种FRP型材加固钢桥面板结构的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of a FRP profile reinforced steel bridge deck structure;

图2是一种FRP型材加固钢桥面板结构的FRP型材截面剖面示意图(矩形FRP型材及L形FRP型材满堂布置);Figure 2 is a schematic cross-sectional view of a FRP profile of a steel bridge deck structure reinforced by FRP profiles (rectangular FRP profiles and L-shaped FRP profiles are arranged in a full house);

图3是一种FRP型材加固钢桥面板结构的FRP型材截面剖面示意图(T形FRP型材满堂布置);Figure 3 is a schematic cross-sectional view of the FRP profile of a FRP profile reinforced steel bridge deck structure (T-shaped FRP profiles are arranged in a full house);

图4是一种FRP型材加固钢桥面板结构的FRP型材截面剖面示意图(工字形FRP型材满堂布置);Figure 4 is a schematic cross-sectional view of a FRP profile of a FRP profile reinforced steel bridge deck structure (I-shaped FRP profiles are arranged in a full house);

图5是一种FRP型材加固钢桥面板结构的FRP型材截面剖面示意图(口字形FRP型材满堂布置);Figure 5 is a schematic cross-sectional view of a FRP profile of a FRP profile reinforced steel bridge deck structure (the mouth-shaped FRP profiles are arranged in a full house);

图6是一种FRP型材加固钢桥面板结构的FRP型材排布方式的剖面图(T形FRP型材横向间隔布置);Fig. 6 is a sectional view of the arrangement of FRP profiles of a FRP profile reinforced steel bridge deck structure (T-shaped FRP profiles are arranged at horizontal intervals);

图7是一种FRP型材加固钢桥面板结构的FRP型材排布方式的剖面图(工字形FRP型材横向间隔布置);Fig. 7 is a sectional view of the arrangement of FRP profiles of a FRP profile reinforced steel bridge deck structure (I-shaped FRP profiles are arranged at horizontal intervals);

图8是一种FRP型材加固钢桥面板结构的FRP型材排布方式的剖面图(口字形FRP型材横向间隔布置);Fig. 8 is a sectional view of the arrangement of FRP profiles of a FRP profile reinforced steel bridge deck structure (the mouth-shaped FRP profiles are arranged at horizontal intervals);

在附图中,1为钢桥面板,2为桥面铺装层,3为FRP型材,31为矩形FRP型材;32 为L形FRP型材;33为T形FRP型材;34为工字形FRP型材;35为口字形FRP型材;4 为U型肋。In the drawings, 1 is a steel bridge deck, 2 is a bridge deck pavement, 3 is a FRP profile, 31 is a rectangular FRP profile; 32 is an L-shaped FRP profile; 33 is a T-shaped FRP profile; 34 is an I-shaped FRP profile ; 35 is a mouth-shaped FRP profile; 4 is a U-shaped rib.

具体实施方式:Detailed ways:

为了对本实用新型的技术特征、目的和效果有更加清楚的理解,现对照附图说明本实用新型的具体实施方式,但本实用新型的保护范围并不限于以下具体的实施例。In order to have a clearer understanding of the technical features, purposes and effects of the present utility model, the specific embodiments of the present utility model are now described with reference to the accompanying drawings, but the protection scope of the present utility model is not limited to the following specific examples.

如附图所示,一种FRP型材加固钢桥面板结构,包括钢桥面板1、桥面铺装层2和FRP型材3,其特征在于所述的,桥面铺装层2位于钢桥面板1的上部,钢桥面板1的底部横桥向间隔设有通长的U型肋4,FRP型材3设置于U型肋4之间的钢桥面板1底部,每两个U 型肋4之间的FRP型材3沿桥梁纵向或横向布置,布置方式为满堂布置或间隔布置中的一种。As shown in the accompanying drawings, an FRP profile reinforced steel bridge deck structure includes a steel bridge deck 1, a bridge deck pavement layer 2 and an FRP profile 3. It is characterized in that, the bridge deck pavement layer 2 is located in the steel bridge deck. In the upper part of 1, the bottom of the steel bridge deck 1 is provided with a long U-shaped rib 4 at a transverse interval, and the FRP profiles 3 are arranged at the bottom of the steel bridge deck 1 between the U-shaped ribs 4. The FRP profiles 3 between the bridges are arranged longitudinally or laterally along the bridge, and the arrangement is one of the full hall arrangement or the interval arrangement.

FRP型材3为矩形FRP型材31、L形FRP型材32、T形FRP型材33、工字形FRP型材34、口字形FRP型材35的一种。The FRP profile 3 is one of a rectangular FRP profile 31 , an L-shaped FRP profile 32 , a T-shaped FRP profile 33 , an I-shaped FRP profile 34 , and a mouth-shaped FRP profile 35 .

FRP型材3材料为碳纤维复合材料、玄武岩纤维复合材料、玻璃纤维复合材料或芳纶纤维复合材料中的一种。The material of the FRP profile 3 is one of carbon fiber composite materials, basalt fiber composite materials, glass fiber composite materials or aramid fiber composite materials.

FRP型材3布置方式沿桥梁纵向通长布置或分段间隔布置,沿桥梁横向连续布置或分段间隔布置。The arrangement of FRP profiles 3 is arranged along the longitudinal length of the bridge or at intervals in sections, and is arranged continuously or at intervals along the transverse direction of the bridge.

FRP型材3与钢桥面板1的连接方式及FRP型材3与U型肋4的连接方式包括胶黏剂连接、螺栓连接及胶黏剂与螺栓组合连接。The connection method between the FRP profile 3 and the steel bridge deck 1 and the connection method between the FRP profile 3 and the U-shaped rib 4 include adhesive connection, bolt connection, and adhesive and bolt combination connection.

实施例1:Example 1:

如图2所示,一种FRP型材加固钢桥面板结构,包括钢桥面板1、桥面铺装层2、FRP型材3和U型肋4。由矩形FRP型材31和L形FRP型材32安装于两个U型肋4中间的钢桥面板1底部处。As shown in FIG. 2 , an FRP profile reinforced steel bridge deck structure includes a steel bridge deck 1 , a bridge deck pavement 2 , an FRP profile 3 and a U-shaped rib 4 . A rectangular FRP profile 31 and an L-shaped FRP profile 32 are installed at the bottom of the steel bridge deck 1 between the two U-shaped ribs 4 .

实施例2:Example 2:

如图3所示,一种FRP型材加固钢桥面板结构,包括钢桥面板1、桥面铺装层2、FRP型材3和U型肋4。由T形FRP型材33安装于两个U型肋4中间的钢桥面板1底部处。As shown in FIG. 3 , an FRP profile reinforced steel bridge deck structure includes a steel bridge deck 1 , a bridge deck pavement 2 , FRP profiles 3 and U-shaped ribs 4 . A T-shaped FRP profile 33 is installed at the bottom of the steel bridge deck 1 between the two U-shaped ribs 4 .

实施例3:Example 3:

如图4所示,一种FRP型材加固钢桥面板结构,包括钢桥面板1、桥面铺装层2、FRP型材3和U型肋4。由工字形FRP型材34安装于两个U型肋4中间的钢桥面板1底部处。As shown in FIG. 4 , an FRP profile reinforced steel bridge deck structure includes a steel bridge deck 1 , a bridge deck pavement 2 , FRP profiles 3 and U-shaped ribs 4 . An I-shaped FRP profile 34 is installed at the bottom of the steel bridge deck 1 between the two U-shaped ribs 4 .

实施例4:Example 4:

如图5所示,一种FRP型材加固钢桥面板结构,包括钢桥面板1、桥面铺装层2、FRP型材3和U型肋4。由口字形FRP型材35安装于两个U型肋4中间的钢桥面板1底部处。As shown in FIG. 5 , an FRP profile reinforced steel bridge deck structure includes a steel bridge deck 1 , a bridge deck pavement layer 2 , an FRP profile 3 and a U-shaped rib 4 . The mouth-shaped FRP profiles 35 are installed at the bottom of the steel bridge deck 1 between the two U-shaped ribs 4 .

实施例5:Example 5:

如附图6~附图8所示,一种FRP型材加固钢桥面板结构,包括钢桥面板1、桥面铺装层 2、FRP型材3和U型肋4。由T形FRP型材33、工字形FRP型材34、口字形FRP型材 35间隔安装于两个U型肋4中间的钢桥面板1底部处。As shown in Figures 6 to 8, a FRP profile reinforced steel bridge deck structure includes a steel bridge deck 1, a bridge deck pavement 2, FRP profiles 3 and U-shaped ribs 4. T-shaped FRP profiles 33, I-shaped FRP profiles 34, and mouth-shaped FRP profiles 35 are installed at intervals at the bottom of the steel bridge deck 1 between the two U-shaped ribs 4.

Claims (5)

1. The utility model provides a steel bridge deck structure is consolidated to FRP section bar, includes steel bridge deck slab (1), bridge deck pavement layer (2) and FRP section bar (3), its characterized in that bridge deck pavement layer (2) be located the upper portion of steel bridge deck slab (1), the bottom cross bridge of steel bridge deck slab (1) is equipped with logical long U type rib (4) to the interval, FRP section bar (3) set up in steel bridge deck slab (1) bottom between U type rib (4), FRP section bar (3) between per two U type ribs (4) are along the bridge vertically or transversely arranged, the arrangement mode is one of full hall arrangement or interval arrangement.
2. The FRP profile reinforced steel bridge deck structure as claimed in claim 1, wherein the FRP profile (3) is one of a rectangular FRP profile (31), an L-shaped FRP profile (32), a T-shaped FRP profile (33), an I-shaped FRP profile (34) and a square FRP profile (35).
3. The FRP profile reinforced steel bridge deck structure as claimed in claim 1, wherein the material of the FRP profile (3) is one of carbon fiber composite material, basalt fiber composite material, glass fiber composite material or aramid fiber composite material.
4. An FRP-section-reinforced steel bridge deck structure according to claim 1, wherein the FRP-sections (3) are arranged along the longitudinal length of the bridge or at intervals in sections, and are arranged continuously or at intervals in sections along the transverse direction of the bridge.
5. The FRP profile reinforced steel bridge deck structure as claimed in claim 1, wherein the connection mode of the FRP profile (3) and the steel bridge deck (1) and the connection mode of the FRP profile (3) and the U-shaped ribs (4) comprise adhesive connection, bolt connection and adhesive and bolt combination connection.
CN202020486776.XU 2020-04-07 2020-04-07 A FRP profile reinforced steel bridge deck structure Expired - Fee Related CN212223609U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114753234A (en) * 2022-05-31 2022-07-15 浙江中隧桥波形钢腹板有限公司 A double-rib longitudinal rib and bridge deck structure
CN115012325A (en) * 2022-05-06 2022-09-06 西安交通大学 Concrete box girder bridge reinforcing scheme based on FRP (fiber reinforced plastic) section bars

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115012325A (en) * 2022-05-06 2022-09-06 西安交通大学 Concrete box girder bridge reinforcing scheme based on FRP (fiber reinforced plastic) section bars
CN114753234A (en) * 2022-05-31 2022-07-15 浙江中隧桥波形钢腹板有限公司 A double-rib longitudinal rib and bridge deck structure
CN114753234B (en) * 2022-05-31 2025-02-14 浙江中隧桥波形钢腹板有限公司 Double-rib longitudinal rib and bridge deck structure

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Denomination of utility model: A structure of steel bridge deck strengthened with FRP profiles

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Denomination of utility model: A structure of steel bridge deck strengthened with FRP profiles

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Assignee: Hefei Shuang Dao run Highway Engineering Co.,Ltd.

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