CN212214715U - Mechanical gear type synchronizer special for vertical filter press - Google Patents

Mechanical gear type synchronizer special for vertical filter press Download PDF

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Publication number
CN212214715U
CN212214715U CN202021082886.6U CN202021082886U CN212214715U CN 212214715 U CN212214715 U CN 212214715U CN 202021082886 U CN202021082886 U CN 202021082886U CN 212214715 U CN212214715 U CN 212214715U
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China
Prior art keywords
top frame
side plate
guide sleeve
upper top
transmission shaft
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CN202021082886.6U
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Chinese (zh)
Inventor
张福洋
于旭泽
段刚
王胜毅
黎明
李明
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Yantai Suni Environmental Engineering Design Institute Co ltd
Nuclear Industry Yantai Toncin Industry Co ltd
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Yantai Suni Environmental Engineering Design Institute Co ltd
Nuclear Industry Yantai Toncin Industry Co ltd
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Application filed by Yantai Suni Environmental Engineering Design Institute Co ltd, Nuclear Industry Yantai Toncin Industry Co ltd filed Critical Yantai Suni Environmental Engineering Design Institute Co ltd
Priority to CN202021082886.6U priority Critical patent/CN212214715U/en
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Abstract

The utility model discloses a special mechanical gear type synchronizer for a vertical filter press, which comprises an upper top frame and four guide sleeves arranged outside the upper top frame, wherein the inside of each guide sleeve is a rectangular slide hole, a supporting side plate is matched in each guide sleeve in a sliding way, a transmission side plate is arranged outside each guide sleeve, the transmission side plate is connected and fixed with the output end of a lifting cylinder, and the lower end of the lifting cylinder is connected and fixed with the outer side of the supporting side plate; go up the synchronizing assembly who still is equipped with every uide bushing lift displacement range of restriction on the top frame, this application designs to the drawback of current device, and it is synchronous with x axial opposite side to pass through gear, rack cooperation through the straight-tooth transmission shaft and can force this end of drive, and the gear adopts 40CrMnTi material, and the deflection is little under the heavy load condition, and the cooperation precision is high, can reach the synchronous effect of ideal.

Description

Mechanical gear type synchronizer special for vertical filter press
Technical Field
The utility model relates to a transmission technical field specifically is a special mechanical gear formula synchronizer of vertical pressure filter.
Background
The long program control working mode of the vertical filter press comprises six processes: and (3) filtering: pumping the material suspension; primary diaphragm extrusion: extruding and forming a filter cake; washing a filter cake: washing and filtering with clear water; secondary diaphragm extrusion: re-extruding the filter cake; drying a filter cake: blowing by high-pressure air to take away a small amount of moisture; discharging a filter cake and washing filter cloth: the filter cake falls down from both sides, the material is discharged, and the filter cloth is washed at the same time. The short program control working mode has four processes: filtering, extruding by a diaphragm, drying a filter cake, discharging the filter cake and washing filter cloth.
Vertical filter press when actual operation, the not synchronous problem of filter press plate layer lift ubiquitous plate layer lift provides a special mechanical gear formula synchronizer of vertical filter press to this problem now.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a special mechanical gear formula synchronizer of vertical pressure filter to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
a special mechanical gear type synchronizer for a vertical filter press comprises an upper top frame and four guide sleeves arranged on the outer sides of the upper top frame, wherein a rectangular slide hole is formed in each guide sleeve, a supporting side plate is matched in each guide sleeve in a sliding mode, a transmission side plate is arranged on the outer side of each guide sleeve, the transmission side plates are fixedly connected with the output end of a lifting cylinder, and the lower end of the lifting cylinder is fixedly connected with the outer sides of the supporting side plates;
and the upper top frame is also provided with a synchronizing component for limiting the lifting displacement amplitude of each guide sleeve.
As a further aspect of the present invention: the synchronous assembly comprises a straight tooth group and an oblique tooth group, the straight tooth group comprises racks arranged on the surfaces of the supporting side plates and first transmission shafts arranged between the front supporting side plate and the rear supporting side plate, the number of the first transmission shafts is two, two ends of each first transmission shaft are rotatably arranged on the upper top frame through first bearing seats, and two ends of each first transmission shaft are respectively provided with a straight gear meshed with the racks;
the helical gear set comprises two second transmission shafts which are vertically distributed with the first transmission shaft, two ends of each second transmission shaft are rotatably arranged on the upper top frame through second bearing seats, and a second helical gear is arranged at the end part of each second transmission shaft;
the first transmission shaft is also provided with two second bevel gears which are meshed with the two second bevel gears respectively.
As a further aspect of the present invention: and two sides of the transmission side plate are fixedly connected with reinforcing ribs arranged on the outer side of the guide sleeve.
As a further aspect of the present invention: and the upper top frame is provided with a straight gear lubricating oil box matched with the four straight gears and a helical gear lubricating oil box matched with the helical gears.
As a further aspect of the present invention: gears in the straight tooth group and the inclined tooth group are made of 40 CrMnTi.
Compared with the prior art, the beneficial effects of the utility model are that: this application designs to the drawback of current device, among the straight-tooth group, the spur gear distributes at the transmission shaft both ends, with support the embedded rack cooperation in the curb plate, produce the driven power through the lift of both sides hydro-cylinder, when leakage or oil circuit problem exist in the hydro-cylinder of one side, this end operation produces the hysteresis, straight-tooth transmission shaft passes through the gear this moment, the rack cooperation can force this end and x axial opposite side synchronous, the gear adopts 40CrMnTi material, the deflection is little under the heavy load condition, the cooperation precision is high, can reach the synchronous effect of ideal, straight-tooth and rack cooperation have injectd the y axial displacement of going up the top frame simultaneously.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a top view of the structure of the present invention.
Fig. 3 is a schematic structural view of the middle straight tooth set of the present invention.
Wherein: 1. a lift cylinder; 2. a top frame is arranged; 3. supporting the side plates; 4. a rack; 5. a straight tooth group; 6. a set of skewed teeth; 7. a helical gear lubricating oil box; 8. a straight-tooth lubricating oil box; 51. a first drive shaft; 52. a first helical gear; 53. a bearing seat; 54. a spur gear; 61. a second helical gear; 62. a second bearing housing; 63. a second drive shaft.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
Referring to fig. 1-3, in an embodiment of the present invention, a special mechanical gear type synchronizer for a vertical filter press includes an upper top frame 2 and four guide sleeves disposed outside the upper top frame, the guide sleeves are internally provided with rectangular sliding holes, each guide sleeve is slidably fitted with a supporting side plate 3, a transmission side plate is disposed outside each guide sleeve, the transmission side plate is fixedly connected to an output end of a lifting cylinder 1, a lower end of the lifting cylinder 1 is fixedly connected to an outside of the supporting side plate 3, two sides of the transmission side plate are fixedly connected to reinforcing ribs disposed outside the guide sleeves, and the arrangement of the reinforcing ribs helps to improve mechanical properties of the apparatus;
the upper top frame 2 is also provided with a synchronous component for limiting the lifting displacement amplitude of each guide sleeve;
the synchronous assembly comprises a straight tooth group 5 and a helical tooth group 6, the straight tooth group 5 comprises a rack 4 arranged on the surface of a supporting side plate 3 and two first transmission shafts 51 arranged between the front and the rear supporting side plates 3, two ends of each first transmission shaft 51 are rotatably arranged on the upper top frame 2 through first bearing seats 53, and two straight gears 54 meshed with the rack 4 are respectively arranged at two ends of each first transmission shaft 51;
the helical gear set 6 comprises two second transmission shafts 63 which are vertically distributed with the first transmission shaft 51, two ends of each second transmission shaft 63 are rotatably arranged on the upper top frame 2 through second bearing seats 62, and a second helical gear 61 is arranged at the end part of each second transmission shaft 63;
the first transmission shaft 51 is also provided with two first bevel gears 52 which are meshed with the two second bevel gears 61 respectively;
in practical use, under the action of the lifting cylinder 1, each guide sleeve can slide along the support side plate, when the support side plate 3 slides along the guide sleeve, the rack 4 and the straight gear 54 are in transmission to further drive the first transmission shaft 51 to rotate, the first bevel gear 52 on the first transmission shaft 51 is meshed with the second bevel gear 61 to further drive the second transmission shaft 63 to rotate, and therefore, under the transmission of the gears, the lifting amplitude of each guide sleeve is equivalent, so that synchronous lifting is completed;
go up and be equipped with on top frame 2 with four straight-tooth gear 54 matched with straight-tooth lubricating oil box 8 and with a plurality of helical gear matched with skewed tooth lubricating oil box 7, make top frame 2 go up and down more steadily through setting up a plurality of lubricating oil boxes.
Gears in the straight tooth group 5 and the helical tooth group 6 are made of 40CrMnTi, so that the deformation is small under the heavy load condition, the matching precision is high, and an ideal synchronization effect can be achieved.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (5)

1. A special mechanical gear type synchronizer for a vertical filter press is characterized by comprising an upper top frame (2) and four guide sleeves arranged on the outer side of the upper top frame, wherein a rectangular slide hole is formed in each guide sleeve, a supporting side plate (3) is matched in each guide sleeve in a sliding mode, a transmission side plate is arranged on the outer side of each guide sleeve, the transmission side plates are fixedly connected with the output end of a lifting cylinder (1), and the lower end of the lifting cylinder (1) is fixedly connected with the outer side of the supporting side plate (3);
and the upper top frame (2) is also provided with a synchronizing component for limiting the lifting displacement amplitude of each guide sleeve.
2. The mechanical gear type synchronizer specially used for the vertical filter press according to claim 1, wherein the synchronizing assembly comprises a straight gear set (5) and a helical gear set (6), the straight gear set (5) comprises a rack (4) arranged on the surface of a supporting side plate (3) and a first transmission shaft (51) arranged between the front and the rear supporting side plates (3), the number of the first transmission shafts (51) is two, both ends of the first transmission shaft (51) are rotatably arranged on the upper top frame (2) through a first bearing seat (53), and both ends of the first transmission shaft (51) are respectively provided with a straight gear (54) which is meshed with the rack (4);
the helical gear set (6) comprises two second transmission shafts (63) which are vertically distributed with the first transmission shaft (51), two ends of each second transmission shaft (63) are rotatably arranged on the upper top frame (2) through second bearing seats (62), and second helical gears (61) are arranged at the ends of the second transmission shafts (63);
the first transmission shaft (51) is also provided with two first bevel gears (52) which are meshed with the two second bevel gears (61) respectively.
3. The mechanical gear type synchronizer specially used for the vertical filter press according to claim 1, wherein both sides of the transmission side plate are fixedly connected with the reinforcing ribs arranged outside the guide sleeve.
4. The mechanical gear type synchronizer specially used for the vertical filter press according to claim 2, wherein the upper top frame (2) is provided with a straight gear lubricating oil box (8) matched with four straight gears (54) and a helical gear lubricating oil box (7) matched with a plurality of helical gears.
5. The mechanical gear type synchronizer specially used for the vertical filter press according to claim 2, wherein the gears in the straight gear set (5) and the helical gear set (6) are made of 40 CrMnTi.
CN202021082886.6U 2020-06-12 2020-06-12 Mechanical gear type synchronizer special for vertical filter press Active CN212214715U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021082886.6U CN212214715U (en) 2020-06-12 2020-06-12 Mechanical gear type synchronizer special for vertical filter press

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021082886.6U CN212214715U (en) 2020-06-12 2020-06-12 Mechanical gear type synchronizer special for vertical filter press

Publications (1)

Publication Number Publication Date
CN212214715U true CN212214715U (en) 2020-12-25

Family

ID=73930530

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021082886.6U Active CN212214715U (en) 2020-06-12 2020-06-12 Mechanical gear type synchronizer special for vertical filter press

Country Status (1)

Country Link
CN (1) CN212214715U (en)

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