CN114300579A - Laminating device for photovoltaic module preparation based on module design - Google Patents
Laminating device for photovoltaic module preparation based on module design Download PDFInfo
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- CN114300579A CN114300579A CN202111634559.6A CN202111634559A CN114300579A CN 114300579 A CN114300579 A CN 114300579A CN 202111634559 A CN202111634559 A CN 202111634559A CN 114300579 A CN114300579 A CN 114300579A
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- 238000010030 laminating Methods 0.000 title claims abstract description 31
- 238000002360 preparation method Methods 0.000 title claims abstract description 14
- 238000003825 pressing Methods 0.000 claims abstract description 52
- 238000005096 rolling process Methods 0.000 claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims description 80
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 13
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 13
- 241001330002 Bambuseae Species 0.000 claims description 13
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 13
- 239000011425 bamboo Substances 0.000 claims description 13
- 238000003475 lamination Methods 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 230000002146 bilateral effect Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims 2
- 238000000034 method Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 238000005304 joining Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention relates to the technical field of photovoltaic modules, and discloses a laminating device for photovoltaic module preparation based on module design, which solves the problems that the existing laminating device is positioned by using a frame enclosing tool at the edge of a photovoltaic module, but the laminating uniformity of the photovoltaic module is not high, so that the laminating efficiency of the photovoltaic module is low; through the rolling rod, the pressing roller barrel and the rolling mechanism, the pressing roller barrel can roll on the top surface of the pressing plate in a reciprocating mode, the laminating efficiency of the photovoltaic assembly is improved, and the laminating quality of the pressing plate to the photovoltaic assembly is further improved.
Description
Technical Field
The invention belongs to the technical field of photovoltaic modules, and particularly relates to a laminating device for photovoltaic module preparation based on module design.
Background
The lamination process is an important link in the production process of the photovoltaic module, and the adverse phenomena of air bubbles, thin edge thickness and the like easily occur after the module is laminated due to the influences of the oblique pressure of the rubber plate, the glass deformation and the flowability of the packaging material (EVA/POE) during lamination.
The existing method is to use a surrounding frame tool or a corner protection tool to position the edge of a photovoltaic module, but the lamination uniformity of the photovoltaic module is not high, so that the lamination efficiency of the photovoltaic module is low.
Disclosure of Invention
Aiming at the situation, in order to overcome the defects of the prior art, the invention provides the laminating device for preparing the photovoltaic module based on the module design, which effectively solves the problems that the laminating uniformity of the photovoltaic module is not high and the laminating efficiency of the photovoltaic module is low in the existing laminating device in the background technology that the edge of the photovoltaic module is positioned by using the enclosing frame tool.
In order to achieve the purpose, the invention provides the following technical scheme: a laminating device for photovoltaic module preparation based on module design comprises a base, wherein a supporting frame is arranged at the top end of the base, a groove is formed in the middle position of the top end of the supporting frame, a height adjusting plate is inserted into the groove, an operating platform located below the height adjusting plate is arranged at the top end of the base, the height adjusting plate is connected with a height adjusting mechanism, mounting plates are symmetrically arranged on two sides of the bottom end of the height adjusting plate, fixing plates are symmetrically arranged at the bottom end of the mounting plates, the bottom ends of the two fixing plates are connected through a pressing plate, rolling grooves are formed in the two fixing plates, rolling rods are inserted into the rolling grooves, a compression roller located at the top end of the pressing plate is sleeved on each rolling rod, and one ends of the two rolling rods are connected through a rolling mechanism;
height adjusting mechanism is including leading to the groove, pinion rack one, the base plate, the rotation axis, gear one, conical gear one and driving piece, logical groove has been seted up on the height adjusting plate, the interior top of support frame is equipped with the base plate that is located height adjusting plate one side, the symmetry is equipped with the rotation axis that extends to logical inslot portion on the base plate, all be equipped with gear one on two rotation axes, two gear intermeshing, pinion rack one is all installed to the both sides that lead to the groove, pinion rack one is connected with gear one meshing, be equipped with the conical gear one that is located gear one side on one of them rotation axis, conical gear one is connected with the driving piece.
Preferably, the driving part comprises a transmission shaft, a second conical gear, a base and a third conical gear, the transmission shaft is inserted into the support frame and extends to one side of the base plate, the base connected with the base plate is arranged on the transmission shaft, one end of the transmission shaft is connected with the second conical gear, the second conical gear is meshed with the first conical gear and is connected with the third conical gear, the third conical gear is located on one side of the support frame, and the third conical gear is connected with the rolling mechanism.
Preferably, the inner wall of the groove is symmetrically provided with clamping plates, and the two sides of the height adjusting plate are provided with clamping grooves in sliding connection with the clamping plates.
Preferably, two the mounting panel is kept away from one end mutually and is all equipped with the slide bar, the inner wall of support frame set up with slide bar sliding connection's spout.
Preferably, the rolling mechanism comprises a linkage group, a transmission group and a movable group, the transmission group comprises a holding tank, a mounting box, rotating rods, a fourth bevel gear, a fifth bevel gear, a connecting shaft, a telescopic rod and a eighth bevel gear, the holding tank is arranged in the supporting frame, the mounting box is arranged in the holding tank, the top end of the mounting box is connected with the inner top end of the holding tank through the telescopic rod, the rotating rods are symmetrically inserted in two sides of the mounting box, the fourth bevel gear positioned in the mounting box is arranged at one end of each of the two rotating rods, the connecting shaft is inserted in the mounting box, the fifth bevel gear meshed with the two fourth bevel gears is arranged at one end of the connecting shaft, one end of the connecting shaft extends to the outside of the holding tank, and one end of the connecting shaft is provided with an eighth conical gear which is connected with the linkage group, and one end of the rotating rod is connected with the rolling rod through the movable group.
Preferably, the activity group is including rotating a section of thick bamboo, turbine, worm, connecting seat and moving part, and the one end of dwang extends to the outside of mounting box, and the one end movable sleeve of dwang is equipped with and rotates a section of thick bamboo, and the outside cover that rotates a section of thick bamboo is equipped with the turbine, and the worm is connected in the meshing of one side of turbine, and the one end of worm all is connected with the one end of roll rod, and the worm is connected through connecting seat between with rotating a section of thick bamboo, and the worm is connected with the moving part.
Preferably, the bilateral symmetry of dwang is equipped with the arch, and the inner wall of a rotating cylinder is seted up with protruding sliding connection's recess.
Preferably, the moving part comprises a second gear and a second toothed plate, the second toothed plate is installed on one side of the installation box, the second gear is fixedly connected to the worm, and the second gear is meshed with the second toothed plate.
Preferably, the linkage group comprises a transmission rod, a conical gear six, a transmission cylinder, a conical gear seven, a connection block, a connection groove, a connecting seat two and a connector, wherein the transmission rod is arranged on one side of the support frame, one end of the transmission rod is connected with one output shaft of the double-shaft motor, the conical gear six meshed with the conical gear three is arranged on the other output shaft of the double-shaft motor, the transmission cylinder is sleeved outside the transmission rod, the connection block is symmetrically arranged on two sides of the bottom end of the transmission rod, the connection groove connected with the connection block in a sliding mode is formed in the transmission cylinder, the conical gear seven meshed with the conical gear eight is arranged at the bottom end of the transmission cylinder, and the transmission cylinder is connected with the connecting shaft through the connecting seat two.
Preferably, the adapter comprises an electric push rod and an adapter seat, the electric push rod is arranged on one side of the support frame, and a transmission adapter seat connected with the transmission rod is arranged on an output shaft of the electric push rod.
Compared with the prior art, the invention has the beneficial effects that:
(1) during work, the lifting of the height adjusting plate is facilitated by the base, the supporting frame, the groove, the height adjusting plate, the operating platform, the mounting plate, the fixing plate, the pressing plate and the height adjusting mechanism, so that the height adjusting plate can drive the pressing plate to move downwards, the pressing plate can press the top surface of the photovoltaic assembly, the laminating operation of the photovoltaic assembly is achieved, and the laminating uniformity of the photovoltaic assembly is improved; the rolling rod, the pressing roller and the rolling mechanism facilitate the pressing roller to roll on the top surface of the pressing plate in a reciprocating manner, so that the laminating efficiency of the photovoltaic assembly is improved, and the laminating quality of the pressing plate on the photovoltaic assembly is further improved;
(2) through the design of the transmission shaft, the second conical gear and the third conical gear, the lifting of the height adjusting plate is facilitated to be possible, and further the pressing of the photovoltaic module by the pressing plate is possible;
(3) through the design of the accommodating groove, the mounting box, the rotating rod, the bevel gear IV, the bevel gear V, the connecting shaft, the telescopic rod and the bevel gear IV, the moving of the pressing roller is facilitated, the pressing roller is further facilitated to roll on the top surface of the pressing plate, and the rolling operation of the photovoltaic assembly is further realized;
(4) through the design of the rotating cylinder, the turbine, the worm, the first connecting seat and the moving part, power is conveniently provided for the movement of the pressing roller cylinder, the pressing roller cylinder is convenient to roll on the top surface of the pressing plate, and convenience is provided for the pressing roller cylinder to roll the photovoltaic module;
(5) through the design of transfer line, conical gear six, driving cylinder, conical gear seven, link up the piece, link up groove, connecting seat two and adapter, be convenient for provide probably for the removal of compression roller section of thick bamboo and the lift of clamp plate, and then make things convenient for the clamp plate to realize the roll-in of compression roller to photovoltaic module when pressing to photovoltaic module, and then improved the lamination quality to photovoltaic module, and then accelerated efficiency for photovoltaic module's production.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the height adjustment mechanism of the present invention;
FIG. 3 is an enlarged schematic view of FIG. 1 at A according to the present invention;
FIG. 4 is a schematic view of the connection structure of the transmission set and the movable set of the present invention;
FIG. 5 is a schematic side view of a fixing plate according to the present invention;
FIG. 6 is a schematic structural diagram of a linkage assembly according to the present invention;
in the figure: 1. a base; 2. a support frame; 3. grooving; 4. a height adjustment plate; 5. an operation table; 6. a drive shaft; 7. mounting a plate; 8. a fixing plate; 9. pressing a plate; 10. a slide bar; 11. a chute; 12. a rolling groove; 13. a roll bar; 14. pressing the roller; 15. a through groove; 16. a toothed plate I; 17. a substrate; 18. a rotating shaft; 19. a first gear; 20. clamping a plate; 21. a card slot; 22. a first conical gear; 23. a base; 24. a second bevel gear; 25. a double-shaft motor; 26. a third bevel gear; 27. accommodating grooves; 28. mounting a box; 29. rotating the rod; 30. a bevel gear four; 31. a fifth bevel gear; 32. a connecting shaft; 33. a toothed plate II; 34. a second gear; 35. a rotating cylinder; 36. a turbine; 37. a worm; 38. a first connecting seat; 39. a protrusion; 40. a groove; 41. a telescopic rod; 42. a transmission rod; 43. a linking seat; 44. an electric push rod; 45. a bevel gear six; 46. a transmission cylinder; 47. a bevel gear seven; 48. a joining block; 49. a joining groove; 50. a bevel gear eight; 51. and a second connecting seat.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the first embodiment, as shown in fig. 1 to 6, the invention includes a base 1, a support frame 2 is arranged at the top end of the base 1, a slot 3 is formed in the middle position of the top end of the support frame 2, a height adjusting plate 4 is inserted into the slot 3, an operation table 5 is arranged at the top end of the base 1 and located below the height adjusting plate 4, the height adjusting plate 4 is connected with a height adjusting mechanism, mounting plates 7 are symmetrically arranged on two sides of the bottom end of the height adjusting plate 4, fixing plates 8 are symmetrically arranged at the bottom ends of the mounting plates 7, the bottom ends of the two fixing plates 8 are connected through a pressing plate 9, rolling grooves 12 are formed in the two fixing plates 8, rolling rods 13 are inserted into the rolling grooves 12, a compression roller 14 located at the top end of the pressing plate 9 is sleeved on the rolling rods 13, and one ends of the two rolling rods 13 are connected through the rolling mechanism;
the height adjusting mechanism comprises a through groove 15, a first toothed plate 16, a base plate 17, rotating shafts 18, a first gear 19, a first conical gear 22 and a driving piece, the through groove 15 is formed in the height adjusting plate 4, the base plate 17 located on one side of the height adjusting plate 4 is arranged at the inner top end of the supporting frame 2, the rotating shafts 18 extending into the through groove 15 are symmetrically arranged on the base plate 17, the first gear 19 is arranged on each of the two rotating shafts 18, the two first gears 19 are meshed with each other, the first toothed plate 16 is arranged on each of two sides of the through groove 15, the first toothed plates 16 are meshed with the first gears 19, the first conical gear 22 located on one side of the first gear 19 is arranged on one of the rotating shafts 18, and the first conical gear 22 is connected with the driving piece;
through the action of the driving piece, a first conical gear 22 can be rotated, the first conical gear 22 drives one of the rotating shafts 18 to rotate, the rotating shaft 18 drives one of the first gears 19 to rotate, through the meshing connection relation of the first two gears 19, the first two gears 19 can reversely rotate, through the meshing connection relation of the first gear 19 and the first toothed plate 16, the first gear 19 can drive the first toothed plate 16 to move, then the first toothed plate 16 can drive the height adjusting plate 4 to move, the height adjusting plate 4 can drive the mounting plate 7, the fixing plate 8, the pressing plate 9, the rolling rod 13 and the pressing roller 14 synchronously move downwards, and then the pressing plate 9 can be conveniently pressed on the top end of the photovoltaic assembly, and the laminating operation of the photovoltaic assembly is realized.
In the second embodiment, on the basis of the first embodiment, as shown in fig. 1 and 2, the driving member includes a transmission shaft 6, a second bevel gear 24, a base 23 and a third bevel gear 26, the transmission shaft 6 is inserted into the support frame 2, the transmission shaft 6 extends to one side of the base plate 17, the base 23 connected to the base plate 17 is disposed on the transmission shaft 6, one end of the transmission shaft 6 is connected to the second bevel gear 24, the second bevel gear 24 is meshed with the first bevel gear 22, the other end of the transmission shaft 6 is provided with the third bevel gear 26 located at one side of the support frame 2, the third bevel gear 26 is connected to the rolling mechanism, the inner wall of the slot 3 is symmetrically provided with clamping plates 20, the two sides of the height adjusting plate 4 are provided with clamping grooves 21 slidably connected to the clamping plates 20, the ends of the two mounting plates 7, which are far away from each other, are provided with sliding rods 10, and the inner wall of the support frame 2 is provided with sliding grooves 11 slidably connected to the sliding rods 10;
when the transmission shaft 6 rotates, the transmission shaft can drive the second bevel gear 24 to rotate, further, the meshing connection relationship between the second bevel gear 24 and the first bevel gear 22 is realized, the first bevel gear 22 rotates, further, the rotation of the first rotating shaft 18 and the first gear 19 is realized, the lifting of the height adjusting plate 4 is effectively realized, further, the height adjusting plate 4 can conveniently slide in the groove 3, meanwhile, the first bevel gear 22 can slide on the clamping groove 21, the height adjusting plate 4 can effectively drive the fixing plate 8, the pressing plate 9, the rolling rod 13 and the pressing roller barrel 14 can carry out height adjustment, the sliding rod 10 can slide in the sliding groove 11, the moving stability of the pressing plate 9 is improved, meanwhile, the pressing plate 9 can conveniently carry out laminating operation on the photovoltaic assembly, and convenience is brought to the rolling of the pressing roller barrel 14 to the top of the pressing plate 9.
Third embodiment, on the basis of the first embodiment, as shown in fig. 1, 3, 4 and 6, the rolling mechanism includes a linkage set, a transmission set and a movable set, the transmission set includes an accommodating groove 27, a mounting box 28, a rotating rod 29, a bevel gear four 30, a bevel gear five 31, a connecting shaft 32, an expansion rod 41 and a bevel gear eight 50, the accommodating groove 27 is formed in the supporting frame 2, the mounting box 28 is arranged in the accommodating groove 27, the top end of the mounting box 28 is connected with the inner top end of the accommodating groove 27 through the expansion rod 41, the rotating rods 29 are symmetrically inserted into two sides of the mounting box 28, the bevel gears four 30 located in the mounting box 28 are arranged at one end of the two rotating rods 29, the connecting shaft 32 is inserted into the mounting box 28, the bevel gear five 31 meshed and connected with the two bevel gears four 30 is arranged at one end of the connecting shaft 32, one end of the connecting shaft 32 extends to the outside of the accommodating groove 27, and one end of the connecting shaft 32 is provided with a bevel gear eight 50, the bevel gear eight 50 is connected with a linkage group, one end of the rotating rod 29 is connected with the rolling rod 13 through a movable group, the movable group comprises a rotating cylinder 35, a turbine 36, a worm 37, a connecting seat I38 and a movable part, one end of the rotating rod 29 extends to the outside of the mounting box 28, one end of the rotating rod 29 is movably sleeved with the rotating cylinder 35, the outside of the rotating cylinder 35 is sleeved with the turbine 36, one side of the turbine 36 is meshed and connected with the worm 37, one end of the worm 37 is connected with one end of the rolling rod 13, the worm 37 is connected with the rotating cylinder 35 through the connecting seat I38, the worm 37 is connected with the movable part, two sides of the rotating rod 29 are symmetrically provided with protrusions 39, the inner wall of the rotating cylinder 35 is provided with a groove 40 in sliding connection with the protrusions 39, the movable part comprises a gear II 34 and a toothed plate II 33, one side of the mounting box 28 is provided with a toothed plate II 33, a second gear 34 is fixedly connected to the worm 37, and the second gear 34 is meshed with the second toothed plate 33;
when the linkage group acts to realize the action of the bevel gear eight 50, and then the bevel gear eight 50 can drive the connecting shaft 32 to rotate, the connecting shaft 32 drives the bevel gear five 31 to rotate, the bevel gear four 30 can rotate through the meshing connection relationship between the bevel gear five 31 and the bevel gear four 30, the bevel gear four 30 drives the rotating rod 29 to rotate, the rotating rod 29 can drive the rotating cylinder 35 to rotate through the sliding clamping relationship between the protrusion 39 and the groove 40, the rotating cylinder 35 drives the worm wheel 36 to rotate, the worm 37 can rotate through the meshing connection relationship between the worm wheel 36 and the worm 37, the worm 37 can drive the gear two 34 to rotate, the gear two 34 can move on the tooth plate two 33 through the meshing connection relationship between the gear two 34 and the tooth plate two 33, the gear two 34 can drive the worm 37 to move, and through the connecting pipe of the connecting seat one 38, the worm 37 can drive the rotating cylinder 35 to move outside the rotating rod 29, and then the worm 37 can drive the rolling rod 13 to move, and the rolling rod 13 can drive the pressing roller 14 to move, so that the pressing roller 14 rolls on the top surface of the pressing plate 9, and further the lamination uniformity of the pressing plate 9 to the photovoltaic assembly is improved, and further the lamination quality of the photovoltaic assembly is improved.
Fourth embodiment, based on the first embodiment, as shown in fig. 1 and 6, the linkage set includes a transmission rod 42, a conical gear six 45, a transmission cylinder 46, a conical gear seven 47, a connecting block 48, a connecting groove 49, a connecting seat two 51 and a connector, the transmission rod 42 is disposed on one side of the support frame 2, one end of the transmission rod 42 is connected with one output shaft of the double-shaft motor 25, the other output shaft of the double-shaft motor 25 is provided with the conical gear six 45 engaged with the conical gear three 26, the transmission cylinder 46 is sleeved outside the transmission rod 42, the connecting blocks 48 are symmetrically disposed on two sides of the bottom end of the transmission rod 42, the connecting groove 49 slidably connected with the connecting block 48 is disposed inside the transmission cylinder 46, the conical gear seven 47 engaged with the conical gear eight 50 is disposed at the bottom end of the transmission cylinder 46, the transmission cylinder 46 is connected with the connecting shaft 32 through the connecting seat two 51, the connector includes an electric push rod 44 and a connecting seat 43, one side of the supporting frame 2 is provided with an electric push rod 44, and an output shaft of the electric push rod 44 is provided with a transmission connecting seat 43 connected with the transmission rod 42;
by starting the electric push rod 44, the electric push rod 44 drives the connecting seat 43 to move, so that the connecting seat 43 drives the transmission rod 42 to move in the transmission cylinder 46, the transmission cylinder 46 drives the double-shaft motor 25 to move upwards, the conical gear six 45 is meshed with the conical gear three 26, the double-shaft motor 25 is started, the double-shaft motor 25 drives the conical gear six 45 to rotate, the conical gear six 45 drives the conical gear three 26 to rotate, the conical gear three 26 drives the transmission shaft 6 to rotate, the conical gear one 22 is rotated, power can be provided for downward movement of the height adjusting plate 4, when the height adjusting plate 4 drives the pressing plate 9 to press on the top surface of the photovoltaic module, the electric push rod 44 drives the connecting seat 43 to move downwards, the connecting seat 43 drives the transmission rod 42 to move downwards, the transmission rod 42 drives the double-shaft motor 25 and the conical gear six 45 to move downwards, and separation of the conical gear six 45 and the conical gear three 26 is realized, and then the double-shaft motor 25 is started, the double-shaft motor 25 drives the transmission rod 42 to rotate, the transmission cylinder 46 and the transmission rod 42 can synchronously move through the clamping relation of the connecting block 48 and the connecting groove 49, the transmission cylinder 46 drives the bevel gear seven 47 to rotate, the bevel gear eight 50 can rotate through the meshing connection relation of the bevel gear seven 47 and the bevel gear eight 50, the bevel gear eight 50 drives the connecting shaft 32 to rotate, the rotation of the bevel gear five 31 is further realized, power is further provided for the movement of the press roller 14, the press roller 14 can conveniently roll on the top surface of the press plate 9, the rolling of the photovoltaic assembly is realized, the laminating quality of the press plate 9 on the photovoltaic assembly is effectively improved, and the laminating efficiency is further improved.
The working principle is as follows: during operation, the electric push rod 44 is started, the electric push rod 44 drives the connecting seat 43 to move, the connecting seat 43 drives the transmission rod 42 to move in the transmission cylinder 46, the transmission cylinder 46 drives the double-shaft motor 25 to move upwards, meshing between the conical gear six 45 and the conical gear three 26 is realized, the double-shaft motor 25 is started, the double-shaft motor 25 drives the conical gear six 45 to rotate, the conical gear six 45 drives the conical gear three 26 to rotate, the conical gear three 26 drives the transmission shaft 6 to rotate, rotation of the conical gear one 22 is realized, the conical gear one 22 drives one of the rotating shafts 18 to rotate, the rotating shafts 18 drive one of the gears one 19 to rotate, the two gears one 19 can rotate in opposite directions through the meshing connection relationship of the gears one 19 and the toothed plate one 16, the gears one 19 can drive the toothed plate one 16 to move, the first toothed plate 16 drives the height adjusting plate 4 to move, and the height adjusting plate 4 drives the mounting plate 7, the fixing plate 8, the pressing plate 9, the rolling rod 13 and the pressing roller 14 to synchronously move downwards, so that the pressing plate 9 can be conveniently pressed on the top surface of the photovoltaic assembly, and the photovoltaic assembly can be pressed;
then the electric push rod 44 drives the connecting seat 43 to move downwards, and the connecting seat 43 drives the transmission rod 42 to move downwards, and the transmission rod 42 drives the double-shaft motor 25 and the conical gear six 45 to move downwards, so as to realize the separation of the conical gear six 45 and the conical gear three 26, and further the double-shaft motor 25 is started, so that the double-shaft motor 25 drives the transmission rod 42 to rotate, through the clamping relation of the connecting block 48 and the connecting groove 49, the transmission cylinder 46 and the transmission rod 42 can synchronously move, and further the transmission cylinder 46 drives the conical gear seven 47 to rotate, through the meshing relation of the conical gear seven 47 and the conical gear eight 50, the conical gear eight 50 can rotate, the conical gear eight 50 drives the connecting shaft 32 to rotate, so as to realize the rotation of the conical gear five 31, through the meshing relation of the conical gear five 31 and the conical gear four 30, the rotation of the conical gear four 30 can drive the rotating rod 29 to rotate, through the sliding and clamping relationship between the protrusion 39 and the groove 40, the rotating rod 29 drives the rotating cylinder 35 to rotate, the rotating cylinder 35 drives the turbine 36 to rotate, through the meshed connection relationship between the worm wheel 36 and the worm 37, the worm 37 is rotated, the worm 37 drives the second gear 34 to rotate, through the meshed connection relationship between the second gear 34 and the second toothed plate 33, the second gear 34 is moved on the second toothed plate 33, and the second gear 34 drives the worm 37 to move, and through the connecting pipe connected to the first gear 38, the worm 37 drives the rotating cylinder 35 to move outside the rotating rod 29, and then the worm 37 will drive the rolling rod 13 to move, the rolling rod 13 will drive the pressing roller 14 to move, so that the pressing roller 14 rolls on the top surface of the pressing plate 9, when the pressing plate 9 presses the photovoltaic component, the pressing roller 14 is rolled, and then improve the lamination uniformity to photovoltaic module, and then improved the lamination quality to photovoltaic module.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A lamination device for photovoltaic module production based on modular design, comprising a base (1), characterized in that: the automatic lifting device is characterized in that a support frame (2) is arranged at the top end of a base (1), a groove (3) is formed in the middle position of the top end of the support frame (2), a height adjusting plate (4) is inserted into the groove (3), an operation table (5) located below the height adjusting plate (4) is arranged at the top end of the base (1), the height adjusting plate (4) is connected with a height adjusting mechanism, mounting plates (7) are symmetrically arranged on two sides of the bottom end of the height adjusting plate (4), fixing plates (8) are symmetrically arranged at the bottom end of the mounting plates (7), the bottom ends of the two fixing plates (8) are connected through a pressing plate (9), rolling grooves (12) are formed in the two fixing plates (8), rolling rods (13) are inserted into the rolling grooves (12), pressing rollers (14) located at the top ends of the pressing plates (9) are sleeved on the rolling rods (13), and one ends of the two rolling rods (13) are connected through the rolling mechanism;
height adjusting mechanism includes logical groove (15), pinion rack (16), base plate (17), rotation axis (18), gear (19), bevel gear (22) and driving piece, logical groove (15) have been seted up on altitude mixture control board (4), the interior top of support frame (2) is equipped with base plate (17) that are located altitude mixture control board (4) one side, the symmetry is equipped with rotation axis (18) that extend to logical groove (15) inside on base plate (17), all be equipped with gear (19) on two rotation axes (18), two gear (19) intermeshing, pinion rack (16) are all installed to the both sides that lead to groove (15), pinion rack (16) are connected with gear (19) meshing, be equipped with bevel gear (22) that are located gear (19) one side on one of them rotation axis (18), bevel gear (22) are connected with the driving piece.
2. The laminating apparatus for photovoltaic module preparation based on module design according to claim 1, characterized in that: the driving piece includes transmission shaft (6), conical gear two (24), base (23) and conical gear three (26), it has transmission shaft (6) to alternate on support frame (2), one side of transmission shaft (6) extension to base plate (17), be equipped with base (23) of being connected with base plate (17) on transmission shaft (6), the one end of base (23) and transmission shaft (6) is connected with conical gear two (24), conical gear two (24) are connected with conical gear (22) meshing, the other end of transmission shaft (6) is equipped with the conical gear three (26) that are located support frame (2) one side, conical gear three (26) are connected with rolling mechanism.
3. The laminating apparatus for photovoltaic module preparation based on module design according to claim 1, characterized in that: the inner wall of the slot (3) is symmetrically provided with clamping plates (20), and the two sides of the height adjusting plate (4) are provided with clamping grooves (21) which are connected with the clamping plates (20) in a sliding manner.
4. The laminating apparatus for photovoltaic module preparation based on module design according to claim 1, characterized in that: two one end of keeping away from mutually mounting panel (7) all is equipped with slide bar (10), and spout (11) with slide bar (10) sliding connection are seted up to the inner wall of support frame (2).
5. The laminating apparatus for photovoltaic module preparation based on module design according to claim 1, characterized in that: the rolling mechanism comprises a linkage group, a transmission group and a movable group, the transmission group comprises an accommodating groove (27), a mounting box (28), a rotating rod (29), a bevel gear four (30), a bevel gear five (31), a connecting shaft (32), an expansion link (41) and a bevel gear eight (50), the accommodating groove (27) is formed in the supporting frame (2), the mounting box (28) is arranged in the accommodating groove (27), the top end of the mounting box (28) is connected with the inner top end of the accommodating groove (27) through the expansion link (41), the rotating rods (29) are symmetrically inserted into two sides of the mounting box (28), one ends of the two rotating rods (29) are respectively provided with a bevel gear four (30) positioned in the mounting box (28), the mounting box (28) is provided with a connecting shaft (32), one end of the connecting shaft (32) is provided with a bevel gear five (31) meshed with the two bevel gears four (30), one end of the connecting shaft (32) extends to the outside of the accommodating groove (27), one end of the connecting shaft (32) is provided with eight (50) conical gears, the eight (50) conical gears are connected with the linkage group, and one end of the rotating rod (29) is connected with the rolling rod (13) through the movable group.
6. The laminating device for photovoltaic module preparation based on module design according to claim 5, characterized in that: the activity group is including rotating a section of thick bamboo (35), turbine (36), worm (37), connecting seat (38) and moving part, the one end of dwang (29) extends to the outside of mounting box (28), the one end movable sleeve of dwang (29) is equipped with rotates a section of thick bamboo (35), the outside cover of rotating a section of thick bamboo (35) is equipped with turbine (36), worm (37) are connected in the meshing of one side of turbine (36), the one end of worm (37) all is connected with the one end of rolling rod (13), be connected through connecting seat (38) between worm (37) and the rotation section of thick bamboo (35), worm (37) are connected with the moving part.
7. The laminating device for photovoltaic module preparation based on module design according to claim 6, characterized in that: the bilateral symmetry of dwang (29) is equipped with arch (39), and the inner wall of a rotating cylinder (35) is seted up with arch (39) sliding connection's recess (40).
8. The laminating device for photovoltaic module preparation based on module design according to claim 6, characterized in that: the movable piece comprises a second gear (34) and a second toothed plate (33), the second toothed plate (33) is installed on one side of the installation box (28), the second gear (34) is fixedly connected to the worm (37), and the second gear (34) is meshed with the second toothed plate (33).
9. The laminating device for photovoltaic module preparation based on module design according to claim 5, characterized in that: the linkage group comprises a transmission rod (42), a conical gear six (45), a transmission cylinder (46), a conical gear seven (47), a connecting block (48), a connecting groove (49), a connecting seat II (51) and a connector, one side of support frame (2) is equipped with transfer line (42), the one end of transfer line (42) is connected with one of them output shaft of biax motor (25), another output shaft of biax motor (25) is equipped with the conical gear six (45) of being connected with conical gear three (26) meshing, the outside cover of transfer line (42) is equipped with transmission section of thick bamboo (46), the bottom both sides symmetry of transfer line (42) is equipped with links up piece (48), the inside of transmission section of thick bamboo (46) is seted up and is linked up groove (49) with linking up piece (48) sliding connection, the bottom of transmission section of thick bamboo (46) is equipped with conical gear seven (47) of being connected with conical gear eight (50) meshing, be connected through connecting seat two (51) between transmission section of thick bamboo (46) and connecting axle (32).
10. The laminating apparatus for photovoltaic module preparation based on module design according to claim 9, characterized in that: the adapter comprises an electric push rod (44) and an adapter seat (43), the electric push rod (44) is arranged on one side of the support frame (2), and a transmission adapter seat (43) connected with the transmission rod (42) is arranged on an output shaft of the electric push rod (44).
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| CN114300579B (en) | 2023-11-28 |
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