CN212209202U

CN212209202U - Filling machine for integrally formed inductor

Info

Publication number: CN212209202U
Application number: CN202020837728.0U
Authority: CN
Inventors: 高彦华; 周晟; 吕宗鑫
Original assignee: Tongyou Intelligent Equipment Jiangsu Co ltd
Current assignee: Tongyou Intelligent Equipment Jiangsu Co ltd
Priority date: 2020-05-19
Filing date: 2020-05-19
Publication date: 2020-12-22
Anticipated expiration: 2030-05-19

Abstract

The utility model discloses an integrated filling machine for inductance, which comprises a base plate, wherein the base plate is connected with a rotating disc, the rotating disc is uniformly provided with a plurality of sucker devices, and the base plate is also connected with a material sucking mechanism and a material discharging mechanism; the material sucking mechanism comprises a vibrating disc device and a push rod device, the vibrating disc device is positioned below the rotating disc, the push rod device is positioned above the rotating disc, and the push rod device works to drive the suction head device to work to suck workpieces in the vibrating disc device; the discharging mechanism comprises a double-shaft displacement device and a discharging pressure head device, the double-shaft displacement device is positioned below the rotating disc, the discharging pressure head device is positioned above the rotating disc, and the discharging pressure head device works to place a workpiece sucked by the suction head device into a die connected to the double-shaft displacement device; this practicality is through inhaling material mechanism and drop feed mechanism and cooperateing, has realized putting into the inductance to the mould in automatically.

Description

Filling machine for integrally formed inductor

Technical Field

The utility model relates to an inductance production technical field, concretely relates to integrated into one piece is filling machine for inductance.

Background

At present, a chip inductor becomes the mainstream of the whole inductor market, the figure of the chip inductor can be seen in many electronic product mainboards or other circuit boards, and an integrally formed inductor is favored by many electronic product manufacturers as a new inductor in the chip inductor.

The integrated inductor is small in size, can be mounted at high density, and can pass large current. In the integrated into one piece inductance need treat the inductance of processing and place the grinding apparatus station when manufacturing, then carry out subsequent processing to the inductance, because the inductance is small (width and length all are not greater than 5 mm), adopt the manual work to put into its station hole to the mould at present stage, the manual work is placed inefficiency, the precision is not high. How to provide an automatic device, which can automatically put the inductor into the station hole of the die, is a problem to be considered.

Disclosure of Invention

An object of the utility model is to provide an integrated into one piece is filling machine for inductance to solve among the prior art artifical inductance of placing and waste time and energy, the problem of inefficiency.

In order to achieve the purpose, the utility model is realized by adopting the following technical scheme:

the integrally formed filling machine for the inductor comprises a base plate, wherein a rotating disc is connected to the base plate, a plurality of sucker devices are uniformly distributed on the rotating disc, and a material sucking mechanism and a material discharging mechanism are further connected to the base plate;

the material sucking mechanism comprises a vibrating disc device and a push rod device, the vibrating disc device is positioned below the rotating disc, the push rod device is positioned above the rotating disc, and the push rod device works to drive the suction head device to work to suck workpieces in the vibrating disc device;

the discharging mechanism comprises a double-shaft displacement device and a discharging pressure head device, the double-shaft displacement device is located below the rotating disc, the discharging pressure head device is located above the rotating disc, and a workpiece sucked by the suction head device is placed into a die connected to the double-shaft displacement device when the discharging pressure head device works.

Further, the suction head device comprises a second suction head, the second suction head is connected with the rotating disc in a sliding mode, a suction nozzle is arranged at the bottom end of the second suction head, and a second air inlet nozzle is arranged on the side face of the second suction head.

Further, the suction head device further comprises a first suction head, a first air inlet nozzle is arranged at the bottom end of the first suction head, an air exchange nozzle is arranged on the side face of the first suction head and communicated with an air pump on the rotating disc through an air pipe, and the air exchange nozzle is communicated with the second air inlet nozzle through an air pipe.

Further, the top surface of bed plate is fixed with the mounting panel through the link, the push rod device is connected on the mounting panel, the push rod device includes push rod and transmission, transmission work drives the push rod up-and-down motion.

Further, the double-shaft displacement device comprises an X-shaft displacement device, a Y-shaft displacement device and a clamping device, wherein the clamping device is connected to the Y-shaft displacement device, the Y-shaft displacement device is connected to the X-shaft displacement device, and the X-shaft displacement device is connected to the top surface of the base plate.

Further, clamping device includes the connecting plate and connects second cylinder on the connecting plate, the output of second cylinder is connected with the gyro wheel, be connected with first spacing gyro wheel and the spacing gyro wheel of second on the connecting plate.

Further, still be connected with on the bed plate and rectify the material mechanism, rectify material mechanism and be located inhale the material mechanism with between the drop feed mechanism.

Further, the material correcting mechanism comprises a material correcting seat device and a material pressing device, the material pressing device is positioned above the rotating disc, and the material correcting seat device is positioned below the rotating disc;

the material pressing device is used for pressing a workpiece in the suction head device into the material correcting seat device, and the material correcting seat device is used for adjusting the position of the workpiece.

Further, still be connected with row material mechanism on the bed plate, arrange material mechanism and be located inhale material mechanism with between the drop feed mechanism, just arrange material mechanism with it is relative to entangle the position of material mechanism, arrange material mechanism be used for with work piece discharge in the suction head device.

Furthermore, the material sucking mechanism, the material rectifying mechanism, the discharging mechanism and the material discharging mechanism are uniformly distributed on the base plate.

According to the above technical scheme, the embodiment of the utility model has following effect at least:

1. the device has the advantages that the push rod device pushes the suction head device on the rotating disc to suck the inductor in the vibrating disc device, when the suction head device rotates to the position of the discharging mechanism along with the rotating disc, the double-shaft displacement device in the discharging mechanism moves the mould to the position, the discharging pressure head device puts the inductor sucked on the suction head device into the mould, and the device is matched with the discharging mechanism through the material sucking mechanism, so that the inductor is automatically put into the mould;

2. the suction head device of the device comprises a first suction head and a second suction head, wherein the first suction head is communicated with an air pump, the second suction head is communicated with the first suction head, when the device works, the second suction head is in a vacuum state when an inductor is taken, and the first suction head does not provide an air source when the inductor is discharged, so that convenience and effectiveness for taking the inductor and discharging the inductor are ensured;

3. an X-axis displacement device and a Y-axis displacement device in the double-axis displacement device work to drive a clamping device, the clamping device clamps a die, the position of the die is changed, inductors can be placed in a plurality of inductor station holes in the die, a plurality of groups of rollers are arranged on the clamping device, the die is accurately mounted, and the inductor placement accuracy is guaranteed;

4. this device still sets up and rectifies the material device, when the inductance position that the suction head device absorb has the deviation, rectifies the material device and carries out the position correction to the inductance, has guaranteed the precision when follow-up drop feed mechanism puts the inductance.

Drawings

FIG. 1 is a top view of the overall structure of an embodiment of the present invention;

FIG. 2 is a schematic view of the overall structure of an embodiment of the present invention;

FIG. 3 is a schematic view of FIG. 2 from a different perspective;

FIG. 4 is a schematic view of an installation structure of a suction head device according to an embodiment of the present invention;

FIG. 5 is a schematic view of a suction head device according to an embodiment of the present invention;

FIG. 6 is a cross-sectional view of FIG. 5;

FIG. 7 is a schematic view of a material sucking mechanism according to an embodiment of the present invention;

FIG. 8 is a schematic structural view of a putter device according to an embodiment of the present invention;

fig. 9 is a schematic structural view of a material correcting mechanism in the embodiment of the present invention;

FIG. 10 is a schematic structural view of a material correcting seat according to an embodiment of the present invention;

FIG. 11 is a cross-sectional view of FIG. 10;

fig. 12 is a schematic structural view of a discharging mechanism according to an embodiment of the present invention;

fig. 13 is a schematic structural view of a double-shaft displacement device according to an embodiment of the present invention;

FIG. 14 is a schematic structural view of a clamping device according to an embodiment of the present invention;

fig. 15 is a schematic view of a partial structure of a discharging mechanism according to an embodiment of the present invention.

Wherein: 1. a base plate; 2. a material sucking mechanism; 3. a material correcting mechanism; 4. a discharging mechanism; 5. a discharge mechanism; 6. rotating the disc; 7. a suction head device; 8. an air pump; 21. a vibration disk device; 22. a push rod device; 211. a push rod; 212. a slider; 213. a telescopic rod; 31. a material correction seat device; 32. a pressing device; 311. a material correcting seat; 3111. a clamping head; 3112. a fixed seat; 3113. a first cylinder; 41. a biaxial displacement device; 42. a discharge pressure head device; 411. an X-axis displacement device; 412. a Y-axis displacement device; 413. a clamping device; 4131. a connecting plate; 4132. a second cylinder; 4133. a first limit roller; 4134. a second limiting roller; 51. a receiving hopper; 71. a first suction head; 711. a first intake nozzle; 712. air exchanging nozzle; 72. a second suction head; 721. a suction nozzle; 722. and a second air inlet nozzle.

Detailed Description

In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.

It should be noted that, in the description of the present invention, the terms "front", "rear", "left", "right", "upper", "lower", "inner", "outer", etc. indicate the directions or positional relationships based on the directions or positional relationships shown in the drawings, and are only for convenience of description of the present invention but do not require the present invention to be constructed and operated in a specific direction, and thus, should not be construed as limiting the present invention. As used in the description of the present invention, the terms "front," "back," "left," "right," "up," "down" and "in" refer to directions in the drawings, and the terms "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.

As shown in fig. 1-15, the integrally formed filling machine for inductors comprises a base plate 1, wherein a rotating disc 6 is connected to the base plate 1, a plurality of suction head devices 7 are uniformly distributed on the rotating disc 6, and a material sucking mechanism 2 and a material discharging mechanism 4 are further connected to the base plate 1; the material sucking mechanism 2 comprises a vibrating disc device 21 and a push rod device 22, the vibrating disc device 21 is positioned below the rotating disc 6, the push rod device 22 is positioned above the rotating disc 6, and the push rod device 22 works to drive the suction head device 7 to work to suck workpieces in the vibrating disc device 21; the discharging mechanism 4 comprises a double-shaft displacement device 41 and a discharging pressure head device 42, the double-shaft displacement device 41 is located below the rotating disc 6, the discharging pressure head device 42 is located above the rotating disc 6, and the discharging pressure head device 42 works to place a workpiece sucked by the suction head device 7 into a die connected to the double-shaft displacement device 41.

The utility model discloses a push rod device 22 promotes suction head device 7 on the rotary disk 6 and absorbs the inductance in the vibration dish device, when suction head device 7 rotates to drop feed mechanism 4 position along with rotary disk 6, biax displacement device 41 in drop feed mechanism 4 removes the mould to the position, and drop feed pressure head device 42 puts into the inductance of absorbing on suction head device 7 to the mould in, and this device cooperatees through inhaling material mechanism 2 and drop feed mechanism 4, has realized putting into the inductance to the mould automatically.

Specifically, as shown in fig. 1 to 4, a mounting plate is fixed on the top surface of the base plate 1 through a connecting frame, a rotating cylinder is connected to the top surface of the base plate 1, the output end of the rotating cylinder is connected to the rotating disk 6, and the rotating cylinder drives the rotating disk 6 to rotate. The rotating disk is positioned below the mounting plate. The top surface of the rotating disc 6 is connected with an air pump 8, twelve suction head devices 7 are uniformly distributed on the rotating disc 6, and the included angle of each suction head device 7 is 30 degrees.

As shown in fig. 4 to 6, an air pump 8 supplies a source of air to each of the suction head arrangements 7. Specifically, the suction head device 7 includes a first suction head 71 and a second suction head 72. The first suction head 71 is fixedly connected with the rotating disc 6, a first air inlet nozzle 711 is arranged at the bottom end of the first suction head 71, and a ventilation nozzle 712 is arranged on the side surface of the first suction head 71. The air exchange nozzle 712 is communicated with the first suction head 71 through an internal air passage, the top end of the first suction head 71 is provided with a telescopic piston, the telescopic piston descends to block the air passage inside the air exchange nozzle 712 and the first suction head 71, and the air exchange nozzle 712 is not communicated with the first suction head 71. The second suction head 72 is connected with the rotating disc 6 in a sliding way, so that the second suction head 72 can be lifted up and down along the rotating disc 6. The second suction head 72 has a suction nozzle 721 at the bottom end thereof, and a second suction nozzle 722 on the side surface thereof. The first air inlet 711 is communicated with the air pump 8 on the rotating disk 6 through an air pipe, and the air exchange nozzle 712 is communicated with the second air inlet 722 through an air pipe.

As shown in fig. 1 to 3, a material sucking mechanism 2, a material straightening mechanism 3, a material discharging mechanism 4 and a material discharging mechanism 5 are connected to the base plate 1 and the mounting plate. The material suction mechanism 2, the material rectifying mechanism 3, the material discharging mechanism 4 and the material discharging mechanism 5 are sequentially arranged along the clockwise direction, and the included angle between every two adjacent mechanisms is 90 degrees.

Specifically, the material suction mechanism 2 comprises a vibrating disc device 21 and a push rod device 22, the vibrating disc device 21 is installed on the base plate 1, the push rod device 22 is connected to the installation plate, and the push rod device 22 works to drive the suction head device 7 to work to suck workpieces in the vibrating disc device 21.

Further, as shown in fig. 7 to 8, the push rod device 22 is connected to the mounting plate, and the push rod device 22 includes a push rod 211 and a transmission device, and the transmission device operates to drive the push rod 211 to move up and down. The transmission device comprises an air cylinder and a slide seat connecting plate, the air cylinder is connected to one end of the slide seat connecting plate, two slide seats are connected to the slide seat connecting plate, a sliding block 212 is connected to each slide seat, the sliding block 212 is connected with a push rod 211, the sliding block 212 is connected with a telescopic rod 213 of an output end of the air cylinder, and the air cylinder works to drive the push rod 211 to stretch.

The push rod 211 is extended, the bottom of the push rod 211 presses down the second suction head 72, and the suction nozzle 721 at the bottom end of the second suction head 72 descends into the vibrating disk device 21 to suck the inductance inside the vibrating disk device 21. The push rod 211 is retracted and reset, and the second suction head 72 is driven to reset under the action of the spring of the second suction head 72 (the spring is compressed when the second suction head 72 descends, and the spring is reset to drive the second suction head 72 to reset when the external force is removed).

The angle of each rotation of the rotating disc 6 is 30 deg., ensuring that each tip device 7 can suck inductance from the vibrating disc device 21. When the sucker device 7 rotates to the material correcting mechanism 3, the material correcting mechanism 3 works to correct the position of the inductor with deviation on the sucker device.

As shown in fig. 9 to 11, the material correcting mechanism 3 includes a material correcting seat device 31 and a material pressing device 32, the material pressing device 32 is mounted on the mounting plate, and the material correcting seat device 31 is mounted on the base plate 1. The pressing device 32 is used for pressing the workpiece in the sucker device 7 into the material correcting seat device 31, and the material correcting seat device 31 is used for adjusting the position of the workpiece.

In this embodiment, the structure of the pressing device 32 may be the same as that of the push rod device 22, and the pressing device 32 may press the second suction head 72 down into the material correcting seat device 31. The material correcting seat device 31 comprises a material correcting seat 311 and a material correcting seat supporting seat, the material correcting seat 311 is connected to the material correcting seat supporting seat, and the material correcting seat supporting seat is connected with the base plate 1. The material correcting seat 311 comprises a fixed seat 3112, four side faces of the fixed seat 3112 are hinged to a clamping head 3111, a first cylinder 3113 is connected in the fixed seat 3112, the output end of the first cylinder 3113 is connected with the bottom end of the clamping head 3111, and the top ends of the four clamping heads 3111 can form a closed space. The output extension of first cylinder 3113 drives the top of four clamping head 3111 and opens, and when the inductance that second suction head 72 absorb fell into the department that opens to four clamping head 3111 tops, the output of first cylinder 3113 descends, and four clamping head 3111's top forms closed space to pressing the inductance to the middle department of suction nozzle 721, realizes correcting the inductance position.

In this embodiment, the material correcting device is for an inductor with a position offset on the suction nozzle 721, and if the position of the inductor on the suction nozzle 721 does not offset, the material correcting device does not correct the position of the inductor after the material correcting device. After the complete position of the inductor is corrected, the pressing device 32 resets, the second suction head 72 resets, and the rotating disc 6 drives the second suction nozzle to rotate to the discharging mechanism 4.

Discharging mechanism as shown in fig. 12 to 14, the discharging mechanism 4 comprises a double-shaft displacement device 41 and a discharging pressure head device 42, the double-shaft displacement device 41 is connected to the base plate, and the discharging pressure head device 42 is connected to the mounting plate. The discharging ram device 42 operates to place the work piece sucked by the suction head device 7 into the die attached to the biaxial displacement device 41.

The two-axis displacement device 41 comprises a base plate and X-axis displacement devices 411 symmetrically connected to the base plate, Y-axis displacement devices 412 are connected to the X-axis displacement devices 411 at two ends, and clamping devices 413 are connected to the Y-axis displacement devices 412. The X-axis displacement device 411 and the Y-axis displacement device 412 work to drive the holding device to move along the X-axis direction and the Y-axis direction. The mold mounted on the clamping device 413 is moved, a plurality of inductor station holes are formed in the mold, and each inductor station hole is guaranteed to be moved to the position below the discharging pressure head device 42, so that the inductor is mounted in each inductor station hole.

As shown in fig. 14, the clamping device 413 includes a connecting plate 4131 and a second cylinder 4132 connected to the connecting plate 4131, an output end of the second cylinder 4132 is connected with a roller, a right end of the connecting plate 4131 is connected with a first limiting roller 4133, front and rear ends of the connecting plate 4131 are respectively provided with a second limiting roller 4134, a mold is placed between the first limiting roller 4133 and the second limiting roller 4134, the second cylinder 4132 is started, and the second cylinder 4132 drives the roller at the output end to move, so as to fix the mold. The clamping device is arranged to effectively fix the die.

The discharge ram assembly 42 is similar to the pusher assembly 22 except that the discharge ram assembly 42 has two push rods at its output, one for contact with the first suction head 71 and one for contact with the second suction head 72. The two push rods work together to place the inductor sucked by the suction nozzle 721 into the inductor station hole of the die. Specifically, the length of the push rod for contact with the second suction head 72 is longer than the length of the push rod for contact with the first suction head 71. When the two push rods descend simultaneously, one push rod presses the suction nozzle at the tail end of the second suction head 72 to descend into the induction station hole. At this time, the other push rod presses the top end of the first suction head 71 to form a telescopic piston, the telescopic piston descends to block the air exchange nozzle 712 and the air passage inside the first suction head 71, the air exchange nozzle 712 is not communicated with the first suction head 71, and therefore the inductance is released to the suction nozzle 721. The two push rods are reset, the first suction head 71 and the second suction head 72 complete the installation of one inductor, and the double-shaft displacement device 41 and the discharging pressure head device 42 jointly complete the installation of all inductors.

As shown in fig. 15, in the present embodiment, the discharging mechanism 5 includes a receiving hopper 51 connected to the base plate 1 and a discharging pusher device connected to the mounting plate, the discharging pusher device is similar to the pusher device except that a pusher of the discharging pusher device is connected to the first suction head 71, a telescopic piston is arranged at the top end of the first suction head 71 under pressure when the pusher descends, the telescopic piston descends to block the air channel inside the air exchanging nozzle 712 and the first suction head 71, the air exchanging nozzle 712 and the first suction head 71 are not communicated, that is, the suction nozzle 721 releases inductance, and the inductance falls into the receiving hopper 51.

The discharging mechanism 5 is provided to prevent the suction nozzle 721 in the discharging mechanism 4 from not releasing the sucked inductance, and ensure that the suction nozzle 721 enters the next suction process to smoothly suck.

It will be appreciated by those skilled in the art that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The embodiments disclosed above are therefore to be considered in all respects as illustrative and not restrictive. All changes which come within the scope of the invention or which are equivalent to the scope of the invention are embraced by the invention.

Claims

1. The filling machine for the integrally formed inductor is characterized by comprising a base plate (1), wherein a rotating disc (6) is connected to the base plate (1), a plurality of sucker devices (7) are uniformly distributed on the rotating disc (6), and a material sucking mechanism (2) and a material discharging mechanism (4) are further connected to the base plate (1);

the material sucking mechanism (2) comprises a vibrating disc device (21) and a push rod device (22), the vibrating disc device (21) is located below the rotating disc (6), the push rod device (22) is located above the rotating disc (6), and the push rod device (22) works to drive the suction head device (7) to work to suck workpieces in the vibrating disc device (21);

the discharging mechanism (4) comprises a double-shaft displacement device (41) and a discharging pressure head device (42), the double-shaft displacement device (41) is located below the rotating disc (6), the discharging pressure head device (42) is located above the rotating disc (6), and the discharging pressure head device (42) works to place a workpiece sucked by the suction head device (7) into a die connected onto the double-shaft displacement device (41).

2. The filling machine for integrally formed inductors according to claim 1, wherein said suction head device (7) comprises a second suction head (72), said second suction head (72) is connected with said rotating disc (6) in a sliding manner, a suction nozzle (721) is arranged at the bottom end of said second suction head (72), and a second air inlet nozzle (722) is arranged at the side surface of said second suction head (72).

3. The filling machine for integrally formed inductors according to claim 2, wherein said suction head device (7) further comprises a first suction head (71), a first air inlet nozzle (711) is provided at the bottom end of said first suction head (71), an air exchanging nozzle (712) is provided at the side of said first suction head (71), said first air inlet nozzle (711) is connected to the air pump (8) on the rotating disk (6) through an air pipe, and said air exchanging nozzle (712) is connected to said second air inlet nozzle (722) through an air pipe.

4. The integrally formed filling machine for inductors according to claim 1, wherein the top surface of the base plate (1) is fixed with a mounting plate through a connecting frame, the push rod device (22) is connected to the mounting plate, the push rod device (22) comprises a push rod (221) and a transmission device, and the transmission device works to drive the push rod (221) to move up and down.

5. The integrally formed induction padding machine according to claim 1, wherein said two-axis displacement device (41) comprises an X-axis displacement device (411), a Y-axis displacement device (412) and a clamping device (413), said clamping device (413) is connected to said Y-axis displacement device (412), said Y-axis displacement device (412) is connected to said X-axis displacement device (411), and said X-axis displacement device (411) is connected to the top surface of said base plate (1).

6. The integrally formed filling machine for inductors according to claim 5, wherein said holding device (413) comprises a connecting plate (4131) and a second cylinder (4132) connected to said connecting plate (4131), the output end of said second cylinder (4132) is connected with a roller, and said connecting plate (4131) is connected with a first limit roller (4133) and a second limit roller (4134).

7. The filling machine for the integrated inductor as recited in claim 1, wherein the base plate (1) is further connected with a material correcting mechanism (3), and the material correcting mechanism (3) is located between the material sucking mechanism (2) and the material discharging mechanism (4).

8. The integrally formed induction padding machine according to claim 7, wherein the material correcting mechanism (3) comprises a material correcting seat device (31) and a material pressing device (32), the material pressing device (32) is positioned above the rotating disc (6), and the material correcting seat device (31) is positioned below the rotating disc (6);

the material pressing device (32) is used for pressing the workpiece in the suction head device (7) into the material correcting seat device (31), and the material correcting seat device (31) is used for adjusting the position of the workpiece.

9. The filling machine for integrally formed inductors according to claim 7, wherein a discharging mechanism (5) is further connected to the base plate (1), the discharging mechanism (5) is located between the material sucking mechanism (2) and the material discharging mechanism (4), and the discharging mechanism (5) and the material correcting mechanism (3) are located opposite to each other, and the discharging mechanism is used for discharging the workpiece in the suction head device (7).

10. The filling machine for the integrated inductor according to claim 9, wherein the material sucking mechanism (2), the material correcting mechanism (3), the material discharging mechanism (4) and the material discharging mechanism (5) are uniformly distributed on the base plate (1).