CN212197262U - Walking trolley for anode carbon block assembly and unloading station and its pallet lifting and turning device - Google Patents
Walking trolley for anode carbon block assembly and unloading station and its pallet lifting and turning device Download PDFInfo
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- CN212197262U CN212197262U CN202020263463.8U CN202020263463U CN212197262U CN 212197262 U CN212197262 U CN 212197262U CN 202020263463 U CN202020263463 U CN 202020263463U CN 212197262 U CN212197262 U CN 212197262U
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 12
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 12
- 230000002146 bilateral effect Effects 0.000 claims 1
- 239000003381 stabilizer Substances 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
本实用新型涉及阳极炭块组装卸站用行走小车及其托盘升降翻转装置,包括左右对称设置的行走底座,两个行走底座之间通过横向方管连接,每个行走底座上均设置有固定座和活动座,所述固定座、活动座的内侧均竖直设置,并且在固定座与活动座之间转动连接有上、下两根相互平行的摆臂,使固定座、活动座与两根摆臂共同形成平行四边形连杆机构;所述行走底座上安装有可驱动活动座升降的驱动件;在两个活动座的内侧还转动安装有托盘倾翻架,在托盘倾翻架的前侧设有供托盘装入的装载口,所述托盘倾翻架可随活动座同步升降并且能够实现独立翻转,该装置故障率低,运行平稳可靠。
The utility model relates to a walking trolley for an anode carbon block assembling and unloading station and a pallet lifting and turning device, comprising a walking base symmetrically arranged on the left and right, the two walking bases are connected by a horizontal square pipe, and each walking base is provided with a fixing seat and the movable seat, the inner sides of the fixed seat and the movable seat are vertically arranged, and two upper and lower swing arms parallel to each other are rotatably connected between the fixed seat and the movable seat, so that the fixed seat, the movable seat and the two swing arms are rotatably connected to each other. The swing arms together form a parallelogram linkage mechanism; a driving member that can drive the movable seat to rise and fall is installed on the walking base; a tray tilting frame is also rotatably installed on the inner side of the two movable seats, on the front side of the tray tilting frame A loading port for loading trays is provided, and the tray tilting rack can be lifted and lowered synchronously with the movable seat and can be turned over independently. The device has a low failure rate and runs stably and reliably.
Description
技术领域technical field
本实用新型涉及阳极炭块组装卸站用行走小车及其托盘升降翻转装置。The utility model relates to a walking trolley used for an anode carbon block assembling and unloading station and a pallet lifting and turning device thereof.
背景技术Background technique
阳极组装车间是将炭块和铝导杆组装连接在一起组成新阳极,并对电解车间使用后残留的残阳极进行处理,即将残阳极上存留的炭块与铝导杆分开,对铝导杆重新清理后,将其与新炭块组装成新阳极。装卸小车负责运输炭块与铝导杆。The anode assembly workshop is to assemble and connect the carbon block and the aluminum guide rod to form a new anode, and treat the residual anode after use in the electrolysis workshop. After recleaning, assemble it with a new carbon block to form a new anode. The loading and unloading trolley is responsible for transporting the carbon blocks and aluminum guide rods.
现有技术中装卸小车上的翻转机构是通过电机减速机、齿轮传动动作,结构复杂故障率高,且翻转过程扬尘较大。装卸小车托盘升降装置是依靠电机减速机传动钢丝绳实现提升动作,由于中间传动复杂提升过程容易出现不同步、钢丝绳断裂等现象,故障率高。In the prior art, the overturning mechanism on the loading and unloading trolley is driven by a motor reducer and a gear, and the structure is complex and the failure rate is high, and the dust is raised during the overturning process. The loading and unloading trolley pallet lifting device relies on the motor reducer to drive the steel wire rope to achieve the lifting action. Due to the complex lifting process of the intermediate transmission, it is prone to asynchrony, wire rope breakage and other phenomena, and the failure rate is high.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于提供一种阳极炭块组装卸站用行走小车及其托盘升降翻转装置,以解决现有技术中行走小车结构复杂故障率高、容易出现不同步、钢丝绳断裂等现象的问题。The purpose of this utility model is to provide a walking trolley for anode carbon block assembly and unloading station and its pallet lifting and turning device, so as to solve the problems in the prior art that the walking trolley has a complex structure, high failure rate, easy occurrence of asynchrony, wire rope breakage and other phenomena. .
为了解决上述问题,本实用新型所涉及的阳极炭块组装卸站用行走小车及其托盘升降翻转装置采用以下技术方案:In order to solve the above-mentioned problems, the utility model adopts the following technical solutions:
一种托盘升降翻转装置,包括左右对称设置的行走底座,两个行走底座之间通过横向方管连接,每个行走底座上均设置有固定座和活动座,所述固定座、活动座的内侧均竖直设置,并且在固定座与活动座之间转动连接有上、下两根相互平行的摆臂,使固定座、活动座与两根摆臂共同形成平行四边形连杆机构;所述行走底座上安装有可驱动活动座升降的驱动件;在两个活动座的内侧还转动安装有托盘倾翻架,在托盘倾翻架的前侧设有供托盘装入的装载口,所述托盘倾翻架可随活动座同步升降并且能够实现独立翻转。A pallet lifting and turning device, comprising a walking base symmetrically arranged on the left and right, two walking bases are connected by a horizontal square tube, each walking base is provided with a fixed seat and a movable seat, the inner side of the fixed seat and the movable seat are They are all vertically arranged, and between the fixed seat and the movable seat are rotatably connected upper and lower swing arms that are parallel to each other, so that the fixed seat, the movable seat and the two swing arms together form a parallelogram linkage mechanism; the walking A drive member that can drive the movable seat to rise and fall is installed on the base; a tray tilting frame is also rotatably installed on the inner side of the two movable seats, and a loading port for loading the tray is arranged on the front side of the tray tilting frame. The tipping frame can be raised and lowered synchronously with the movable seat and can be turned independently.
优选的,两个行走底座上呈左右对称的两根摆臂通过连接管固定连接。Preferably, the two left-right symmetrical swing arms on the two walking bases are fixedly connected by connecting pipes.
优选的,所述行走底座上还安装有托盘升降油缸,托盘升降油缸的推杆与活动座铰接,两个托盘升降油缸的推杆同步伸缩带动两个活动座同步上下升降。Preferably, a pallet lifting oil cylinder is also installed on the walking base, the push rod of the pallet lifting oil cylinder is hinged with the movable seat, and the push rods of the two pallet lifting oil cylinders telescopically drive the two movable seats to move up and down synchronously.
优选的,在活动座的内侧安装有托盘倾翻轴座,托盘倾翻轴座上安装双齿条摆动液压缸,所述托盘倾翻架两侧通过转轴转动安装于托盘倾翻轴座上,并且转轴的末端与双齿条摆动液压缸连接。Preferably, a pallet tilting axle seat is installed on the inner side of the movable seat, a double rack swing hydraulic cylinder is installed on the pallet tilting axle seat, and both sides of the pallet tilting frame are installed on the pallet tilting axle seat by rotating shafts, And the end of the rotating shaft is connected with the double rack swing hydraulic cylinder.
优选的,所述托盘倾翻轴座的下端安装有弹性板,在弹性板下端安装有压板,所述压板与双齿条摆动液压缸的外壳接触。Preferably, an elastic plate is installed at the lower end of the pallet tilting shaft seat, and a pressure plate is installed at the lower end of the elastic plate, and the pressure plate is in contact with the casing of the double rack swing hydraulic cylinder.
优选的,所述托盘倾翻架的内侧壁具有用于装载托盘的托盘卡槽。Preferably, the inner side wall of the pallet tipping frame has a pallet slot for loading the pallet.
优选的,在托盘倾翻架的后侧还竖直安装有护板,所述护板的内壁具有用于装载托盘的托盘卡槽,在托盘倾翻架未发生倾翻动作时,护板上的水平支脚搭设在横向方管上。Preferably, a guard plate is also installed vertically on the rear side of the pallet tipping frame, and the inner wall of the guard plate has a tray slot for loading the tray. When the pallet tipping frame does not tip over, the guard plate is The horizontal feet are set on the horizontal square tube.
一种阳极炭块组装卸站用行走小车,包括安装于行走底座下端的行走轮以及上述任意一项的托盘升降翻转装置。A walking trolley for an anode carbon block assembling and unloading station comprises a walking wheel mounted on the lower end of a walking base and any one of the above-mentioned pallet lifting and turning devices.
优选的,所述行走底座的前后端分别安装有防撞块。Preferably, anti-collision blocks are respectively installed at the front and rear ends of the walking base.
本实用新型的有益效果如下:The beneficial effects of the present utility model are as follows:
1、本实用新型的托盘升降机构采用液压缸直接驱动升降,结构简单、故障率低,两只液压缸采用刚性连接,齿轮、齿条同步不会出现升降装置不同步现象,且液压缸采用比例阀控制运行平稳可靠。各机构均位于地面以上检修、维修方便。1. The pallet lifting mechanism of the present utility model adopts the hydraulic cylinder to directly drive the lifting, the structure is simple, and the failure rate is low. The valve control operates smoothly and reliably. All institutions are located above the ground for easy maintenance and maintenance.
2、本实用新型托盘倾翻机构采用齿条摆动油缸直接驱动,结构简单、故障率低,且托盘倾翻装置上加装了收尘罩能够有效减低粉尘飞扬外泄。2. The tray tilting mechanism of the present utility model is directly driven by the rack swinging oil cylinder, with simple structure and low failure rate, and the addition of a dust cover on the tray tilting device can effectively reduce dust flying and leakage.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are just some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1为阳极炭块组装卸站用行走小车的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of a walking trolley used in an anode carbon block assembly and unloading station.
图2为为托盘升降、倾翻机构的结构示意图一。FIG. 2 is a schematic structural diagram 1 of a pallet lifting and tipping mechanism.
图3为托盘升降、倾翻机构的结构示意图二。FIG. 3 is a second structural schematic diagram of the pallet lifting and tipping mechanism.
图4为托盘升降机构的结构示意图一。FIG. 4 is a schematic structural diagram 1 of the tray lifting mechanism.
图5为托盘升降机构的结构示意图二。FIG. 5 is a second structural schematic diagram of the tray lifting mechanism.
图6为活动座的结构示意图。FIG. 6 is a schematic diagram of the structure of the movable seat.
图7为托盘倾翻架的结构示意图。FIG. 7 is a schematic view of the structure of the pallet tipping frame.
图8为护板的结构示意图一。FIG. 8 is a schematic structural diagram 1 of the guard plate.
图9为护板的结构示意图二。FIG. 9 is a second structural schematic diagram of the guard plate.
图中附图标记说明:1-行走底座,2-防撞块,3-主动轮,4-从动轮,5-驱动电机;6-托盘升降机构,601-固定座,602-活动座,603-摆臂,604-连接管,605-托盘升降油缸;7-托盘倾翻机构, 701-托盘倾翻轴座,702-托盘倾翻架,703-双齿条摆动液压缸,704-托盘卡槽,705-护板,706-水平支脚,707-弹性板,708-压板。Description of reference numbers in the figure: 1-walking base, 2-anti-collision block, 3-driving wheel, 4-driven wheel, 5-drive motor; 6-pallet lifting mechanism, 601-fixed seat, 602-movable seat, 603 -Swing arm, 604-connecting pipe, 605-pallet lift cylinder; 7-pallet tilting mechanism, 701-pallet tilting axle seat, 702-pallet tilting frame, 703-double rack swing hydraulic cylinder, 704-pallet card Slot, 705-guard plate, 706-leveling feet, 707-elastic plate, 708-press plate.
具体实施方式Detailed ways
为了使本实用新型的技术目的、技术方案和有益效果更加清楚,下面结合附图和具体实施例对本实用新型的技术方案作出进一步的说明。In order to make the technical purpose, technical solutions and beneficial effects of the present invention clearer, the technical solutions of the present invention are further described below with reference to the accompanying drawings and specific embodiments.
实施例1:Example 1:
一种托盘升降翻转装置,如图1-9所示,包括左右对称设置的行走底座1,两个行走底座之间通过横向方管2连接,在每个行走底座1上均设置有固定座601和活动座602,固定座601竖直焊固或螺栓固定安装于行走底座1上,活动座602放置于行走底座上,行走底座上还铰接有托盘升降油缸605,托盘升降油缸的推杆与活动座602铰接,两个托盘升降油缸605的推杆同步伸缩带动两个活动座602同步上下升降。为了保证活动座沿规定的轨迹实现竖直升降而不会发生偏斜,在固定座601与活动座602之间转动连接有上、下两根相互平行的摆臂603,固定座、活动座与两根摆臂共同构成位于同一竖直平面上的平行四边形连杆机构,即由于固定座601竖直设置,因此活动座602的升降轨迹必须沿竖直平面升降。另外,为了保证两个行走底座上的活动座升降过程的同步性,将两个行走底座上呈左右对称的两根摆臂603通过连接管604固定连接,实现左右对称的两根摆臂603的刚性连接,进一步保证左右活动座602升降的同步性。其主要功能是带动托盘按照预定的轨迹升降运动。工作时托盘升降油缸带动升降机构按轨道轨迹运动,从而使托盘按预定轨迹升降。A pallet lifting and turning device, as shown in Figures 1-9, includes a left-right symmetrical walking base 1, the two walking bases are connected by a
在活动座602的内侧安装有托盘倾翻轴座701,托盘倾翻轴座上安装双齿条摆动液压缸703,托盘倾翻轴座的下端安装有弹性板707,在弹性板下端安装有压板708,压板708与双齿条摆动液压缸703的外壳接触,托盘倾翻架702两侧通过转轴转动安装于托盘倾翻轴座701上,托盘倾翻架702可随活动座602同步升降。并且转轴的末端与双齿条摆动液压缸703连接,在双齿条摆动液压缸的驱动下,托盘倾翻架702可随转轴一起实现独立翻转。托盘倾翻架的内侧壁安装有两层角钢形成的用于装载托盘的托盘卡槽704,托盘卡槽可从托盘倾翻架的前侧沿安装进托盘卡槽中。在托盘倾翻架702的后侧还竖直安装有护板705,护板的下端向后延伸设有水平支脚706,在托盘倾翻架702未发生倾翻动作时,护板705上的水平支脚706搭设在横向方管上,起到承担托盘重力的作用。托盘倾翻机构的功能是将托盘倾翻,使托盘内的电解质通过下料溜槽落到下部皮带机上运出。A pallet tilting
一种阳极炭块组装卸站用行走小车,如图1所示,包括安装于行走底座下端的行走轮以及实施例1中的托盘升降翻转装置。并且在行走底座的前后端分别安装有防撞块2。A walking trolley for an anode carbon block assembly and unloading station, as shown in FIG. 1 , includes a walking wheel installed at the lower end of the walking base and the tray lifting and turning device in Embodiment 1. And
最后所应说明的是:上述实施例仅用于说明而非限制本实用新型的技术方案,但本实用新型的保护范围并不局限于此,任何对本实用新型进行的等同替换及不脱离本实用新型精神和范围的修改或局部替换,其均应涵盖在本实用新型权利要求保护的范围之内。Finally, it should be noted that the above-mentioned embodiments are only used to illustrate rather than limit the technical solutions of the present utility model, but the protection scope of the present utility model is not limited thereto, and any equivalent replacement of the present utility model does not depart from the present utility model. Modifications or partial replacements of the spirit and scope of the new model shall all fall within the scope of protection of the claims of the present invention.
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Cited By (1)
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CN111071723A (en) * | 2020-03-06 | 2020-04-28 | 新乡宏达冶金振动设备有限公司 | Walking trolley for anode carbon block assembly and unloading station and its pallet lifting and turning device |
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CN111071723A (en) * | 2020-03-06 | 2020-04-28 | 新乡宏达冶金振动设备有限公司 | Walking trolley for anode carbon block assembly and unloading station and its pallet lifting and turning device |
CN111071723B (en) * | 2020-03-06 | 2025-01-24 | 新乡宏达冶金振动设备有限公司 | Traveling trolley and pallet lifting and turning device for anode carbon block assembly and unloading station |
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