CN212182146U - Coil winding device for transformer processing - Google Patents

Coil winding device for transformer processing Download PDF

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Publication number
CN212182146U
CN212182146U CN202020715965.XU CN202020715965U CN212182146U CN 212182146 U CN212182146 U CN 212182146U CN 202020715965 U CN202020715965 U CN 202020715965U CN 212182146 U CN212182146 U CN 212182146U
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China
Prior art keywords
frame
supporting seat
bottom plate
spring
shaft
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CN202020715965.XU
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Chinese (zh)
Inventor
谢建灿
杨叶丰
范水明
曾小明
余宁
陆冬
徐建军
吕梅蕾
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Quzhou Hangyong Transformer Co ltd
Quzhou University
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Quzhou Hangyong Transformer Co ltd
Quzhou University
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Abstract

The utility model discloses a coil winding device is used in transformer processing relates to transformer production facility technical field. The utility model comprises a bottom plate, wherein a first supporting seat is arranged on one side array of the surface of the bottom plate; one side of the top end of the first supporting seat is rotatably connected with a pay-off shaft; both sides of the first supporting seat are matched with a limiting frame in a sliding way; the array on the surface of the bottom plate is provided with second supporting seats; a winding frame is sleeved between the supporting seats; a first spring is sleeved between the inner part of the guide rail and the winding frame; the surface of the bottom plate is provided with a connecting frame; the guide frame is in sliding fit with the bottom of the connecting frame. The utility model discloses a copper line that the leading truck drove between rolling frame and the paying out reel under the effect of cylinder leads, the first slider and the connecting seat sliding fit at second guide pulley both ends to carry out automatically regulated to the distance between first guide pulley and the second guide pulley under the effect of second spring, drag when avoiding the leading truck to remove and lead to the copper line broken end, guaranteed the wire-wound evenly distributed of copper line, improved the wire-wound quality of coil.

Description

Coil winding device for transformer processing
Technical Field
The utility model belongs to the technical field of the transformer production facility, especially, relate to a coil winding device is used in transformer processing.
Background
The transformer is a device for changing alternating voltage by using the principle of electromagnetic induction, and main components are a primary coil, a secondary coil and an iron core. The main functions are as follows: voltage transformation, current transformation, impedance transformation, isolation, voltage stabilization, and the like.
The coiling machine of the coil that has been used for the transformer, fix the iron core skeleton on the carousel when winding to the coil, the rotation through the carousel realizes the wire winding of transformer, when wire winding, need often to stop the machine and adjust wire-wound position, so that the copper line is comparatively even around on the iron core skeleton, adopt this kind of mode to wind, a large amount of manpower works have been consumeed, wire-wound effect is relatively poor, the condition that distributes unevenly and lead to doing over again appears easily, and current coiling machine generally is single wire winding, for realizing the quantization production, need dispose many coiling machines and produce, the manufacturing cost of enterprise has been increased, and because need often change the paying out reel with the iron core skeleton after rolling up, current coiling machine is inconvenient to paying out reel and iron core skeleton change, the efficiency of transformer production has been reduced, the practicality is relatively poor.
Disclosure of Invention
An object of the utility model is to provide a coil winding device is used in transformer processing uses through the cooperation of bottom plate, paying out reel, spacing, rolling frame, first spring and leading truck to solve the problem that proposes among the above-mentioned background art.
In order to solve the technical problem, the utility model discloses a realize through following technical scheme:
the utility model relates to a coil winding device is used in transformer processing, including the bottom plate, its characterized in that: the array on one side of the surface of the bottom plate is provided with first supporting seats; one side of the top end of the first supporting seat is rotatably connected with a pay-off shaft; the limiting frames are arranged on two sides of the first supporting seat and are positioned at the bottom of the pay-off shaft in a sliding fit mode;
second supporting seats are arranged on the surface of the bottom plate, far away from the first supporting seat, in an array manner; a winding frame is sleeved between the second supporting seats; one end of the surface of the bottom plate is provided with a guide rail which is in sliding fit with the end part of the winding frame; a first spring is sleeved between the inner part of the guide rail and the winding frame; a servo motor is arranged on the surface of one end, far away from the guide rail, of the bottom plate; the rotary shaft end of the servo motor is clamped with the end part of the winding frame;
a connecting frame is arranged on the surface of the bottom plate and positioned between the first supporting seat and the second supporting seat; the bottom of the connecting frame is in sliding fit with a guide frame; the surface of the bottom plate is provided with a cylinder; the end part of the piston rod of the cylinder is fixedly connected with the guide frame;
the guide frame comprises a cross bar; sliding strips matched with the connecting frames are arranged on the two sides of the cross rod; the bottom arrays of the cross rods are provided with connecting seats; a first guide wheel is rotatably connected between opposite surfaces of the top of the connecting seat; both sides of the bottom end of the connecting seat are provided with sliding chutes; a first sliding block is in sliding fit with the inside of the sliding groove; a second spring is fixed between the top end of the first sliding block and the sliding groove; the connecting seat is rotatably connected with a second guide wheel through a first sliding block.
Furthermore, a U-shaped groove is formed in one side, away from the pay-off shaft, of the top end of the first supporting seat; a first spring bolt is arranged on one side, away from the U-shaped groove and the pay-off shaft, of the top end of the first supporting seat; the end part of the first spring bolt rod extends to the inside of the U-shaped groove.
Furthermore, one end of the pay-off shaft is clamped with the U-shaped groove; and a first bolt hole clamped with the first spring bolt is formed in the peripheral side surface of one end of the pay-off shaft.
Further, the limiting frame comprises an arc-shaped part; the top end of the arc-shaped piece is provided with an arc-shaped groove; a second sliding block matched with the first supporting seat is fixed on one side of the arc-shaped piece; the bottom end of the arc-shaped part is provided with a third spring which is connected with the bottom plate.
Furthermore, through holes are formed between two side faces of the top end of the second supporting seat; a second spring bolt is arranged at the top end of the second supporting seat; the end part of the second spring bolt rod extends into the through hole.
Further, the winding frame comprises a rotating shaft; the peripheral side surface of the rotating shaft is rotatably connected with a lantern ring; second bolt holes which are mutually clamped with the second spring bolts are formed in the circumferential side array of the sleeve ring; one end face of the rotating shaft is provided with a clamping groove which is mutually clamped with the rotating shaft end of the servo motor; one end of the rotating shaft, which is far away from the clamping groove, is rotatably connected with a connecting rod; the bottom end of the connecting rod is in sliding fit with the guide rail; and a handle is arranged on one side of the connecting rod, which is far away from the rotating shaft.
The utility model discloses following beneficial effect has:
1. the utility model discloses the leading truck drives the copper line between rolling frame and the paying out reel under the effect of cylinder and leads, and the first slider and the connecting seat sliding fit at second guide pulley both ends to under the effect of second spring, carry out automatically regulated to the distance between first guide pulley and the second guide pulley, drag when avoiding the leading truck to remove and lead to the copper line broken end, guaranteed the wire-wound evenly distributed of copper line, improved the wire-wound quality of coil.
2. The utility model discloses a paying out spool cup joints a pay off section of thick bamboo, first spring bolt is fixed the paying out spool, spacing frame carries on spacingly to the pay off section of thick bamboo both ends, avoid the off tracking of pay off section of thick bamboo when the unwrapping wire, it is fixed to carry out the joint with the second supporting seat under the effect of second spring bolt and first spring, can carry out wire winding work to a plurality of transformer coils simultaneously, and it is convenient to change the installation of pay off section of thick bamboo and iron core skeleton, the manufacturing cost of enterprise has been reduced, the wire-wound production efficiency of transformer has been improved, the practicality is stronger.
Of course, it is not necessary for any particular product to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural view of a coil winding device for transformer processing according to the present invention;
FIG. 2 is an enlarged view of FIG. 1 at A;
FIG. 3 is a schematic structural view of a stop bracket;
FIG. 4 is a schematic structural view of a winding frame;
FIG. 5 is a schematic structural view of the guide frame;
in the drawings, the components represented by the respective reference numerals are listed below:
1-bottom plate, 2-paying out shaft, 3-limiting frame, 4-winding frame, 5-first spring, 6-servo motor, 7-guide frame, 8-air cylinder, 101-first supporting seat, 102-second supporting seat, 103-guide rail, 104-connecting frame, 105-U-shaped groove, 106-first spring bolt, 107-through hole, 108-second spring bolt, 201-first bolt hole, 301-arc piece, 302-arc groove, 303-second sliding block, 304-third spring, 401-rotating shaft, 402-lantern ring, 403-second bolt hole, 404-clamping groove, 405-connecting rod, 406-handle, 701-cross rod, 702-sliding strip, 703-connecting seat, 704-first guide wheel, 705-first slide block, 706-second spring, 707-second guide wheel, 708-chute.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1-5, the present invention relates to a coil winding device for transformer processing, which comprises a bottom plate 1,
a first supporting seat 101 is arranged on one side of the surface of the bottom plate 1 in an array manner; one side of the top end of the first supporting seat 101 is rotatably connected with a pay-off shaft 2; the limiting frames 3 are arranged on two sides of the first supporting seat 101 and are positioned at the bottom of the pay-off shaft 2 in a sliding fit mode;
a second supporting seat 102 is arranged on one side of the surface of the bottom plate 1 far away from the first supporting seat 101; a winding frame 4 is sleeved between the second supporting seats 102; one end of the surface of the bottom plate 1 is provided with a guide rail 103 which is mutually matched with the end part of the winding frame 4 in a sliding way; a first spring 5 is sleeved between the inner part of the guide rail 103 and the winding frame 4; a servo motor 6 is arranged on the surface of one end of the bottom plate 1, which is far away from the guide rail 103; the rotating shaft end of the servo motor 6 is mutually clamped with the end part of the winding frame 4;
a connecting frame 104 is arranged on the surface of the bottom plate 1 and between the first supporting seat 101 and the second supporting seat 102; the guide frame 7 is in sliding fit with the bottom of the connecting frame 104; the surface of the bottom plate 1 is provided with a cylinder 8; the end part of a piston rod of the cylinder 8 is fixedly connected with the guide frame 7;
the guide frame 7 includes a cross bar 701; both sides of the cross bar 701 are provided with sliding strips 702 matched with the connecting frame 104; the bottom arrays of the cross rods 701 are provided with connecting seats 703; a first guide wheel 704 is rotatably connected between opposite surfaces of the top of the connecting seat 703; both sides of the bottom end of the connecting seat 703 are provided with sliding grooves 708; a first sliding block 705 is in sliding fit with the inside of the sliding groove 708; a second spring 706 is fixed between the top end of the first sliding block 705 and the sliding groove 708; the connecting base 703 is rotatably connected with a second guide wheel 707 through the first slide block 705.
As shown in fig. 1 and fig. 2, a U-shaped groove 105 is formed on one side of the top end of the first supporting seat 101, which is far away from the pay-off shaft 2; a first spring bolt 106 is arranged at one side of the top end of the first supporting seat 101, which is far away from the U-shaped groove 105 and the pay-off shaft 2; a first pogo pin 106 latches the end of the rod extending inside the U-shaped slot 105.
As shown in fig. 2, one end of the rotary paying-off shaft 2 is clamped with the U-shaped groove 105; the side surface of one end of the pay-off shaft 2 is provided with a first bolt hole 201 which is mutually clamped with the first spring bolt 106, and the first spring bolt 106 is pulled, so that the bolt rod of the first spring bolt 106 is mutually clamped with the first bolt hole 201 at the end part of the pay-off shaft 2.
As shown in fig. 2 and 3, the limiting frame 3 includes an arc-shaped member 301; an arc-shaped groove 302 is formed in the top end of the arc-shaped piece 301, when the pay-off drum is inserted into the pay-off shaft 2 and rotates, two end plates of the pay-off drum are clamped in the arc-shaped groove 302, and a second sliding block 303 matched with the first supporting seat 101 is fixed on one side of the arc-shaped piece 301; the bottom end of the arc-shaped part 301 is provided with a third spring 304 connected with the bottom plate 1, the pay-off drum is limited under the action of the third spring 304, and the deviation of the pay-off drum in rotation is avoided.
As shown in fig. 1, through holes 107 are formed between two side surfaces of the top end of the second support seat 102; a second spring bolt 108 is arranged at the top end of the second support seat 102; a second spring bolt 108 is inserted with the rod end extending into the through hole 107.
As shown in fig. 1 and 4, the winding frame 4 includes a rotating shaft 401; a lantern ring 402 is rotatably connected to the peripheral side surface of the rotating shaft 401; the side array of the circumference of the lantern ring 402 is provided with second bolt holes 403 which are mutually clamped with the second spring bolts 108; a clamping groove 404 which is mutually clamped with the rotating shaft end of the servo motor 6 is formed in one end face of the rotating shaft 401; one end of the rotating shaft 401, which is far away from the clamping groove 404, is rotatably connected with a connecting rod 405; the bottom end of the connecting rod 405 is in sliding fit with the guide rail 103; a handle 406 is provided on the side of the connection rod 405 remote from the rotation shaft 401.
One specific application of this embodiment is: when a coil is wound, the paying-off reel is inserted into the paying-off reel 2 one by one, the paying-off reel 2 is rotated, the end part of the paying-off reel is clamped with the U-shaped groove 105 on the side surface of the first supporting seat 101, the first spring bolt 106 is clamped with the first bolt hole 201, two end plates of the paying-off reel are inserted into the arc-shaped grooves 302 of the limiting frame 3, the paying-off reel is limited under the action of the third spring 304, the deviation of the paying-off reel during rotation is avoided, the handle 406 is pulled, the rotating shaft 401 is drawn out, the iron core framework is inserted between two adjacent second supporting seats 102, when the handle 406 is released, the bottom end of the connecting rod 405 is in sliding fit with the guide rail 103 under the action of the first spring 5, the rotating shaft 401 penetrates through the through hole 107 and the iron core framework to limit the iron core framework, the clamping groove 404 at the end part of the rotating shaft 401 is clamped with the rotating shaft end of the servo motor 6, the second spring bolt 108 is clamped, copper wire end with drum all sides is in proper order around rolling up at second guide pulley 707 and first guide pulley 704 all sides, and wear out and with iron core skeleton interconnect between first guide pulley 704 and horizontal pole 701, servo motor 6 drives rotation axis 401 when rotating and rotates and makes the iron core skeleton wind the book to the copper wire, the cylinder 8 is flexible to drive leading truck 7 reciprocating type removal, and leading truck 7 is when removing, second guide pulley 707 is under the effect of second spring 706, make second guide pulley 707 reciprocate to carry out automatically regulated to the elasticity of copper wire, drag when avoiding leading truck 7 to remove and lead to the copper wire broken end, the wire-wound evenly distributed of copper wire has been guaranteed, the wire-wound quality of coil has been improved.
In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims (6)

1. The utility model provides a coil winding device is used in transformer processing, includes bottom plate (1), its characterized in that: the array on one side of the surface of the bottom plate (1) is provided with first supporting seats (101); one side of the top end of the first supporting seat (101) is rotatably connected with a pay-off shaft (2); the limiting frames (3) are in sliding fit with the two sides of the first supporting seat (101) and are positioned at the bottom of the pay-off shaft (2);
a second supporting seat (102) is arranged on one side of the surface of the bottom plate (1) far away from the first supporting seat (101) in an array manner; a winding frame (4) is sleeved between the second supporting seats (102); one end of the surface of the bottom plate (1) is provided with a guide rail (103) which is in sliding fit with the end part of the winding frame (4); a first spring (5) is sleeved between the inner part of the guide rail (103) and the winding frame (4); a servo motor (6) is arranged on the surface of one end, far away from the guide rail (103), of the bottom plate (1); the rotary shaft end of the servo motor (6) is clamped with the end part of the winding frame (4);
a connecting frame (104) is arranged on the surface of the bottom plate (1) and between the first supporting seat (101) and the second supporting seat (102); the bottom of the connecting frame (104) is in sliding fit with a guide frame (7); the surface of the bottom plate (1) is provided with a cylinder (8); the end part of a piston rod of the cylinder (8) is fixedly connected with the guide frame (7);
the guide frame (7) comprises a cross bar (701); both sides of the cross rod (701) are provided with sliding strips (702) matched with the connecting frame (104); the bottom arrays of the cross rods (701) are provided with connecting seats (703); a first guide wheel (704) is rotatably connected between opposite surfaces of the top of the connecting seat (703); both sides of the bottom end of the connecting seat (703) are provided with sliding grooves (708); a first sliding block (705) is in sliding fit with the inner part of the sliding groove (708); a second spring (706) is fixed between the top end of the first sliding block (705) and the sliding groove (708); the connecting seat (703) is rotatably connected with a second guide wheel (707) through a first sliding block (705).
2. The winding device for the transformer processing coil as claimed in claim 1, wherein a U-shaped groove (105) is formed at one side of the top end of the first supporting seat (101) far away from the paying-off shaft (2); a first spring bolt (106) is arranged on one side, away from the U-shaped groove (105) and the pay-off shaft (2), of the top end of the first supporting seat (101); the end of the bolt rod of the first spring bolt (106) extends to the inside of the U-shaped groove (105).
3. The winding device for the transformer processing coil as claimed in claim 2, wherein one end of the paying-off shaft (2) is clamped with the U-shaped groove (105); and a first bolt hole (201) which is mutually clamped with the first spring bolt (106) is formed in the peripheral side surface of one end of the pay-off shaft (2).
4. The winding device for the transformer processing coil according to claim 1, wherein the limiting frame (3) comprises an arc-shaped piece (301); an arc-shaped groove (302) is formed at the top end of the arc-shaped piece (301); a second sliding block (303) matched with the first supporting seat (101) is fixed on one side of the arc-shaped piece (301); the bottom end of the arc-shaped piece (301) is provided with a third spring (304) which is connected with the bottom plate (1) mutually.
5. The winding device for the transformer coil according to claim 1, wherein a through hole (107) is formed between two side surfaces of the top end of the second support seat (102); a second spring bolt (108) is arranged at the top end of the second supporting seat (102); the end of the bolt rod of the second spring bolt (108) extends into the through hole (107).
6. A transformer processing coil winding device according to claim 5, characterized in that the winding frame (4) comprises a rotating shaft (401); a lantern ring (402) is rotatably connected to the peripheral side surface of the rotating shaft (401); second bolt holes (403) which are mutually clamped with the second spring bolts (108) are formed in the circumferential side array of the lantern ring (402); a clamping groove (404) which is mutually clamped with the rotating shaft end of the servo motor (6) is formed in one end face of the rotating shaft (401); one end of the rotating shaft (401), which is far away from the clamping groove (404), is rotatably connected with a connecting rod (405); the bottom end of the connecting rod (405) is in sliding fit with the guide rail (103); and a handle (406) is arranged on one side of the connecting rod (405) far away from the rotating shaft (401).
CN202020715965.XU 2020-05-06 2020-05-06 Coil winding device for transformer processing Active CN212182146U (en)

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CN202020715965.XU CN212182146U (en) 2020-05-06 2020-05-06 Coil winding device for transformer processing

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Application Number Priority Date Filing Date Title
CN202020715965.XU CN212182146U (en) 2020-05-06 2020-05-06 Coil winding device for transformer processing

Publications (1)

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CN212182146U true CN212182146U (en) 2020-12-18

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111524700A (en) * 2020-05-06 2020-08-11 衢州杭甬变压器有限公司 Coil winding device for transformer processing

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111524700A (en) * 2020-05-06 2020-08-11 衢州杭甬变压器有限公司 Coil winding device for transformer processing
CN111524700B (en) * 2020-05-06 2024-06-07 衢州杭甬变压器有限公司 Coil winding device for transformer processing

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