CN212176443U - Epoxy terrace surface coating robot - Google Patents

Epoxy terrace surface coating robot Download PDF

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Publication number
CN212176443U
CN212176443U CN202020250705.XU CN202020250705U CN212176443U CN 212176443 U CN212176443 U CN 212176443U CN 202020250705 U CN202020250705 U CN 202020250705U CN 212176443 U CN212176443 U CN 212176443U
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China
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coating
robot
coating surface
coat
electric cylinder
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CN202020250705.XU
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Chinese (zh)
Inventor
叶欣
张江水
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Hangzhou Zhongwei Photoelectricity Co Ltd
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Hangzhou Zhongwei Photoelectricity Co Ltd
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Abstract

The utility model discloses an epoxy terrace face scribbles robot, including robot drive chassis, feedway, laser emitter subassembly, the first coat face scribbles the unit mount on robot drive chassis, with robot drive chassis electric connection. The robot driving chassis is a driving, navigation, control, planning and power supply assembly and has the functions of driving walking, path planning, navigation, coordination control, power supply and distribution. The feeding device coordinately controls the discharge amount of the intermediate coating slurry in the feeding device. The primary coating assembly is used to spray the slurry. The utility model discloses an epoxy terrace face coating robot has greatly reduced labour personnel's injury, has improved product quality, has with low costs, the security is high, the recognition accuracy is high, efficient advantage.

Description

Epoxy terrace surface coating robot
Technical Field
The utility model relates to a japanning field, concretely relates to epoxy terrace face coating robot.
Background
Epoxy terrace is a common ground terrace, and because of its excellent performance and suitable cost, generally in workshop, underground garage, family house etc. application very commonly. The implementation procedures of the epoxy floor roughly comprise base polishing, priming coating, airing and curing, middle coating scraping, airing and curing, middle coating polishing, second middle coating scraping, airing and curing, middle coating polishing, finishing coating, airing and curing and second finishing coating. Wherein there is the polisher in the market of polishing, can effectual reduction labour, raise the efficiency. However, all the working procedures of prime coat, intermediate coat slurry and surface coat are manually operated, the prime coat working procedure generally adopts the mode that the paint is splashed on the ground and is scraped or roll-coated by a trowel or a roller, the intermediate coat slurry adopts the mode that the slurry is poured on the ground and is scraped back and forth by a scraper, the surface coat working procedure generally adopts the mode that the surface coat is poured on the ground and is roll-coated by a roller, the working environment is very severe, the labor force is large, the efficiency is low, the volatile gas has great damage to the health of human bodies, the cost is high, and the quality is different from person to person. In some constructions, in order to improve the efficiency, workers wear sealing clothes and wear masks, and manually spray primer or finish paint in a spray gun manner, so that the environmental pollution is serious, the health of personnel cannot be guaranteed, and the working conditions are severe.
In recent years, with the rapid development of intelligent equipment technologies such as industrial robots and the like and the continuous rise of labor cost, the demand of industries for automatic production and manufacturing is higher and higher. The intelligent equipment is used for solving the problems of severe environment, repeated labor, low efficiency, harm to health, high cost and poor quality control, and improving the working environment of people.
This patent provides a robot is used in epoxy terrace reality to satisfy the intelligent implementation of epoxy terrace in implementing well scribbling, prime coat, face coating, for its improvement quality and efficiency, reduce cost liberates the labour, improves operational environment and promotes scientific and technological development.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model lies in that to above-mentioned problem, an epoxy terrace face coating robot is provided.
The utility model discloses a following technical scheme realizes above-mentioned purpose: an epoxy floor top coating robot, wherein: the feeding device and the primary coating and surface coating assembly are arranged on the robot driving chassis and are electrically connected with the robot driving chassis;
the feeding device consists of a feeding box and a feeding controller for controlling and detecting the feeding of the feeding box, and the feeding controller is electrically connected with the robot driving chassis;
the bottom-coat and top-coat assembly comprises a bottom-coat and top-coat bracket, a roller assembly, a bottom-coat and top-coat striker plate, a bottom-coat and top-coat speed reducer, a bottom-coat and top-coat striker motor, a bottom-coat and top-coat connecting beam, an electric cylinder II, an electric cylinder motor II, a guide bearing, a first guide rod, a second guide rod and a bottom-coat and top-coat intermediate frame, wherein the roller assembly is arranged at the bottom of the bottom-coat and top-coat bracket; the bottom end of the second electric cylinder is hinged to the bottom-coating surface-coating middle frame, the top end of the second electric cylinder is provided with a second electric cylinder motor, a bottom-coating surface-coating connecting beam is fixed on one side of the second electric cylinder, and the bottom-coating surface-coating connecting beam is connected with the robot driving chassis; the two sides of the bottom-coating surface-coating middle frame are respectively provided with a first guide rod and a second guide rod, the two sides of the bottom-coating surface-coating connecting beam are respectively provided with a guide bearing, the guide bearings are sleeved on the first guide rods, and the second guide rods penetrate through the bottom-coating surface-coating middle frame and are connected with the bottom-coating surface-coating support.
As the utility model discloses a further optimization scheme is equipped with the spring between frame in the middle of the primary coat surface-coating and the primary coat surface-coating support, and the second guide bar passes the spring. Through setting up the spring, reduced the vibrations of part when epoxy terrace surface coating robot moves, played the effect of buffering.
As the utility model discloses a further optimization scheme, epoxy terrace surface coating robot is still including the laser emitter subassembly that is used for detecting feedback bottom surface roughness, the laser emitter subassembly place in epoxy terrace surface coating robot's orbit the place ahead. Through setting up the laser emitter subassembly, realize that epoxy terrace surface coating robot independently accomplishes the regulation according to the bottom surface roughness.
As a further optimization scheme of the utility model, the bottom on robot drive chassis still is equipped with one or more supporting wheels. Through setting up the supporting wheel, can effectively guarantee the stability of robot drive chassis. The utility model has the advantages that:
the roller components and the small holes on the roller shaft are arranged, so that the chassis is driven to move and coat simultaneously.
Through setting up the spring, reduced the vibrations of part when epoxy terrace surface coating robot moves, played the effect of buffering.
Through setting up the primary coat surface coating striker plate, realize during stop work, the primary coat surface coating striker plate blocks wheel components, prevents to pollute ground.
The second electric cylinder and the second electric cylinder motor are arranged, so that the guiding effect of up-and-down movement of the bottom coating surface coating middle frame is achieved.
Drawings
FIG. 1 is a schematic structural view of the epoxy floor surface coating robot of the present invention;
FIG. 2 is a schematic structural view of the driving chassis of the epoxy floor surface coating robot of the present invention;
FIG. 3 is a schematic view of the internal structure of the drive chassis of the epoxy floor surface coating robot of the present invention;
FIG. 4 is a schematic structural view of a feeding device of the epoxy floor surface coating robot of the present invention;
FIG. 5 is a schematic structural view of the first coat and top coat assembly of the epoxy floor top coat robot of the present invention;
1-driving chassis, 2-feeding device, 3-base coat surface coating component, 4-laser emitter component, 10-supporting wheel, 11-driving wheel, 12-frame, 13-power supply control component, 14-navigation laser, 15-chassis connecting seat, 16-battery, 17-antenna, 18-central controller, 21-feeding box, 22-feeding controller, 31-base coat surface coating support, 32-roller component, 33-base coat surface coating baffle plate, 34-base coat surface coating speed reducer, 35-base coat surface coating baffle plate motor, 36-base coat surface coating connecting beam, 37-electric cylinder II, 38-electric cylinder motor II, 39-guide bearing, 310-first guide rod, 311-second guide rod, 312-spring, 313-bottom coating surface coating intermediate frame, 361-bottom coating surface coating connecting seat
Detailed Description
The present application will now be described in further detail with reference to the drawings, it should be noted that the following detailed description is given for illustrative purposes only and is not to be construed as limiting the scope of the present application, as those skilled in the art will be able to make numerous insubstantial modifications and adaptations to the present application based on the above disclosure.
Example 1
As shown in fig. 1, the epoxy floor surface coating robot includes a robot driving chassis 1, a first coating surface coating assembly 3, a feeding device 2, and the first coating surface coating assembly 3, which are mounted on the robot driving chassis 1 and electrically connected to the robot driving chassis 1. The robot driving chassis 1 is an epoxy floor surface coating robot driving, navigation, control, planning and power supply assembly, and has the functions of walking, path planning, navigation, coordination control, power supply, distribution and the like. Feedway 2 is used for epoxy terrace face coating robot feed and control feed, and feedway 2 is used for filling spraying material, and feedway 2 installs on robot drive chassis 1 to with robot drive chassis 1 electric connection, realize coordinated control. The laser transmitter component 4 is a flatness corrector, is placed at one position during construction, continuously transmits plane laser to form a unique plane, and the bottom coating surface coating component 3 receives and adjusts the flatness and the height in real time, so that the construction is smoother. In the work, the robot for epoxy floor construction walks on the implementation site to build a map, then automatic planning is carried out, all components are matched with each other and controlled by the robot driving chassis 1, and unmanned, high-quality and high-efficiency implementation of epoxy floor floating coat construction is realized.
As shown in fig. 2 and 3, the robot driving chassis 1 includes a support wheel 10, a driving wheel 11, a frame 12, a power control assembly 13, a navigation laser 14, a chassis connecting seat 15, a battery 16, an antenna 17, and a central controller 18. The frame 12 is a frame and a shell component of the robot driving chassis, and plays roles of supporting, connecting, protecting and beautifying. Two drive wheels 11 are installed in frame 12 bottom, by motor drive, through accelerating the quick-witted transmission to drive wheel 11 on, make the robot walk, realize epoxy terrace surface coating robot turn through the rotational speed of controlling between two drive wheels 11 simultaneously. And the robot driving chassis 1 can also realize the turning of the epoxy floor surface coating robot by a scheme that one motor drives two driving wheels 11 and one steering mechanism is additionally arranged. The bottom of the robot driving chassis 1 is further provided with one or more supporting wheels 10, and the supporting wheels 10 are robot driving chassis stabilizing auxiliary mechanisms and are arranged according to different loads and different gravity centers. The power control assembly 13 distributes management electric quantity to each assembly and charges the assemblies for the epoxy floor surface coating robot, one end of the power control assembly 13 is connected with the battery 16, and the other end of the power control assembly is connected with each power utilization assembly and automatically charges or gives an alarm when the electric quantity is smaller than a certain value. The navigation laser 14 is a transmitting and receiving component of the robot SLAM navigation, which may be one or more than one, and is arranged according to the requirements of the visual field and safety. The antenna 17 is a wireless transmitter and receiver for the robot to communicate with the outside, and can be connected with an external computer and other equipment for debugging or displaying. The central controller 18 is a central control module of the epoxy floor surface coating robot, and all control signals interact with the central control module to intelligently control the operation. The chassis connecting seat 15 is a replaceable component connecting part and is arranged on one side of the robot driving chassis 1, so that the replacement and application of middle coating, top coating and bottom coating can be realized. The functions of robot-driven walking, path planning and navigation, coordinated control, electric quantity supply and distribution, and adaptation to intercoat topcoat and base topcoat can be realized through the components of the robot-driven chassis 15.
The feeding system 2 shown in fig. 4 is composed of a feeding tank 21, and a feeding controller 22 for controlling and detecting the feeding of the feeding tank 21, and the feeding controller 22 is electrically connected to the robot driving chassis 1. Wherein the supply tank 21 is used for filling with coating material and the supply controller 22 monitors and controls the parameters of the supply tank 21 and is in communication with and coordinated with the central controller 18.
As shown in FIG. 5, the primary application of the basecoat finish coating assembly 3 is a relatively thin paint that is primarily applied for painting, and has a relatively low liquid concentration. The base coat surface coating component 3 comprises a base coat surface coating support 31, a roller component 32, a base coat surface coating baffle plate 33, a base coat surface coating speed reducer 34, a base coat surface coating baffle motor 35, a base coat surface coating connecting beam 36, a second electric cylinder 37, a second electric cylinder motor 38, a guide bearing 39, a first guide rod 310, a second guide rod 311, a spring 312 and a base coat surface coating middle frame 313.
The roller assembly 32 is mounted at the bottom of the primary coating surface support 31, the primary coating surface speed reducer 34 and the primary coating surface material blocking motor 35 are mounted at the top of the primary coating surface support 31, and the primary coating surface material blocking motor 35 is rotatably connected with the primary coating surface material blocking plate 33 through the primary coating surface speed reducer 34. The roller assembly 32 is rotatably mounted at the bottom of the base coat surface coating support 31, the roller assembly 32 comprises a roller, a roller shaft and a bearing seat, the roller shaft and the bearing seat are integrally assembled at the lower part of the base coat surface coating support 31 and are pressed and contacted with the ground by a spring 312 and a second guide rod 311, two ends of the roller shaft of the roller assembly 32 are connected with the feeding box 21 and the feeding controller 22 to control the base coat or the surface coating to be coated in a cavity inside the roller shaft, a plurality of small holes are formed in the circumference of the roller shaft, the base coat or the surface coating can flow out to the roller through the small holes, the roller is contacted with the ground when the chassis 1 is driven to walk, the roller assembly 32 can be one set or a plurality of sets of roller assemblies can be mounted side by side, the base coat or.
The lower telescopic rod of the second electric cylinder 37 is hinged to the prime coat and surface coat middle frame 313, the top end of the second electric cylinder 37 is provided with a second electric cylinder motor 38, the upper part of the second electric cylinder 37 is powered by the second electric cylinder motor 38, a prime coat and surface coat connecting beam 36 is fixed on one side of the second electric cylinder 37, a prime coat and surface coat connecting seat 361 is arranged on the prime coat and surface coat connecting beam 36, and the prime coat and surface coat connecting seat 361 is fixed on the chassis connecting seat 15 of the robot driving chassis 1.
The first guide rod 310 and the second guide rod 311 are arranged on two sides of the bottom-coating surface-coating middle frame 313, the guide bearings 39 are arranged on two sides of the bottom-coating surface-coating connecting beam 36 respectively, the guide bearings 39 are sleeved on the first guide rods 310 to guide the bottom-coating surface-coating middle frame 313 to move up and down, and the function can be realized by an electric cylinder and a four-bar mechanism. The second guide rod 311 passes through the bottom-coat surface-coat intermediate frame 313 and is connected with the bottom-coat surface-coat support 31, a spring 312 is arranged between the bottom-coat surface-coat intermediate frame 313 and the bottom-coat surface-coat support 31, other parts mounted on the bottom-coat surface-coat support 31 have an upward buffering effect, and the function can be realized through a four-bar linkage and a spring mechanism.
When the epoxy floor surface coating robot is in non-construction operation, the feeding device 2 stops feeding, the electric cylinder motor II 38 moves upwards, the whole assembly lifts the ground, the bottom coating surface coating baffle plate 33 is driven by the bottom coating surface coating baffle motor 35 through the bottom coating surface coating speed reducer 34, the bottom coating surface coating baffle plate 33 rotates downwards, the roller assemblies 32 are blocked, and residual paint on the bottom coating surface coating baffle plate flows in the bottom coating surface coating baffle plate 33, so that the ground is not polluted. When the paint scraper works, the bottom coating striker plate 33 is reset, and the internal paint can flow to the construction ground. The bottom coating and surface coating component 3 can realize unmanned automatic control of the processes of feeding, pre-leveling, leveling and the like in the coating process in the construction of the epoxy terrace, and simultaneously improve the quality and the efficiency of the spraying process.
Example 2
The epoxy floor coating robot as shown in embodiment 1 is different from the epoxy floor coating robot in that the epoxy floor coating robot further includes a laser emitter assembly 4 for detecting the flatness of the feedback bottom surface, and the laser emitter assembly 4 is placed in front of the running track of the epoxy floor coating robot. Through setting up laser emitter subassembly 4, realize that epoxy terrace surface coating robot independently accomplishes the regulation according to the bottom surface roughness.
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention and are not intended to limit the spirit and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made by the technical solution of the present invention by those skilled in the art should fall into the protection scope of the present invention, and the technical contents claimed by the present invention have been fully recorded in the claims.

Claims (4)

1. The utility model provides an epoxy terrace surface coating robot which characterized in that: the automatic coating machine comprises a robot driving chassis (1), a feeding device (2) and a base coating and surface coating assembly (3), wherein the feeding device (2) and the base coating and surface coating assembly (3) are arranged on the robot driving chassis (1) and are electrically connected with the robot driving chassis (1);
the feeding device (2) consists of a feeding box (21) and a feeding controller (22) for controlling and detecting the feeding of the feeding box (21), and the feeding controller (22) is electrically connected with the robot driving chassis (1);
the bottom-coating surface-coating assembly (3) comprises a bottom-coating surface-coating support (31), a roller assembly (32), a bottom-coating surface-coating baffle plate (33), a bottom-coating surface-coating speed reducer (34), a bottom-coating surface-coating baffle motor (35), a bottom-coating surface-coating connecting beam (36), a second electric cylinder (37), a second electric cylinder motor (38), a guide bearing (39), a first guide rod (310), a second guide rod (311) and a bottom-coating surface-coating middle frame (313), wherein the roller assembly (32) is installed at the bottom of the bottom-coating surface-coating support (31), the bottom-coating surface-coating speed reducer (34) and the bottom-coating surface-coating baffle motor (35) are installed at the top of the bottom-coating surface-coating support (31), the bottom-coating surface-coating baffle motor (35) is rotatably connected with the bottom-coating surface-coating baffle plate (33) through the bottom-coating surface-coating speed reducer (34), and the roller assembly (32) is rotatably installed at; the bottom end of the second electric cylinder (37) is hinged to the bottom-coating surface-coating middle frame (313), the top end of the second electric cylinder (37) is provided with a second electric cylinder motor (38), one side of the second electric cylinder (37) is fixed with a bottom-coating surface-coating connecting beam (36), and the bottom-coating surface-coating connecting beam (36) is connected with the robot driving chassis (1); the two sides of the bottom-coating surface-coating middle frame (313) are respectively provided with a first guide rod (310) and a second guide rod (311), two sides of the bottom-coating surface-coating connecting beam (36) are respectively provided with a guide bearing (39), the guide bearings (39) are sleeved on the first guide rods (310), and the second guide rods (311) penetrate through the bottom-coating surface-coating middle frame (313) to be connected with the bottom-coating surface-coating support (31).
2. The epoxy floor top-coating robot of claim 1, characterized in that: a spring (312) is arranged between the bottom coating surface coating middle frame (313) and the bottom coating surface coating support (31), and the second guide rod (311) penetrates through the spring (312).
3. The epoxy floor top-coating robot of claim 1, characterized in that: epoxy terrace surface coating robot still includes laser emitter subassembly (4) that are used for detecting feedback bottom surface roughness, and laser emitter subassembly (4) place in epoxy terrace surface coating robot's orbit the place ahead.
4. The epoxy floor top-coating robot of claim 1, characterized in that: one or more supporting wheels (10) are further arranged at the bottom of the robot driving chassis (1).
CN202020250705.XU 2020-03-04 2020-03-04 Epoxy terrace surface coating robot Active CN212176443U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020250705.XU CN212176443U (en) 2020-03-04 2020-03-04 Epoxy terrace surface coating robot

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020250705.XU CN212176443U (en) 2020-03-04 2020-03-04 Epoxy terrace surface coating robot

Publications (1)

Publication Number Publication Date
CN212176443U true CN212176443U (en) 2020-12-18

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ID=73778036

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202020250705.XU Active CN212176443U (en) 2020-03-04 2020-03-04 Epoxy terrace surface coating robot

Country Status (1)

Country Link
CN (1) CN212176443U (en)

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