CN212167053U - Processing system for spraying organic waste gas - Google Patents

Processing system for spraying organic waste gas Download PDF

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Publication number
CN212167053U
CN212167053U CN202020137186.6U CN202020137186U CN212167053U CN 212167053 U CN212167053 U CN 212167053U CN 202020137186 U CN202020137186 U CN 202020137186U CN 212167053 U CN212167053 U CN 212167053U
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desorption
flow channel
preheating
heat exchanger
molecular sieve
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CN202020137186.6U
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王娟
申富强
李鹏
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Zhejiang Anke Environmental Protection Technology Co.,Ltd.
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Zhejiang Anke Environmental Protection Technology Co ltd
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Abstract

The utility model relates to a processing system for spraying organic waste gas, which comprises a multistage filtering unit, a zeolite molecular sieve rotating wheel, a desorption heat exchanger, a preheating heat exchanger and a heating catalytic oxidation unit; the multi-stage filtering unit is communicated with an adsorption area A and a discharge chimney of the zeolite molecular sieve rotating wheel in sequence, the multi-stage filtering unit, a cooling area B of the zeolite molecular sieve rotating wheel, a desorption cold flow channel of the desorption heat exchanger, a desorption area C of the zeolite molecular sieve rotating wheel, a preheating cold flow channel of the preheating heat exchanger and the heating catalytic oxidation unit are communicated in sequence, and the heating catalytic oxidation unit is communicated with a desorption warm flow channel of the desorption heat exchanger, a preheating warm flow channel of the preheating heat exchanger and the discharge chimney in sequence. The utility model discloses a processing system of spraying organic waste gas utilizes the preheating of handling back gas to provide partial heat for entire system, has cancelled auxiliary heater, plays energy-conserving effect.

Description

Processing system for spraying organic waste gas
Technical Field
The utility model belongs to the exhaust-gas treatment equipment field, in particular to spraying organic waste gas's processing system.
Background
The spraying organic waste gas has large air volume (about 60000 m)3H), low concentration (about 1000 mg/m)3) And the waste gas has the characteristics of complex components, no recovery value and the like, and aiming at the characteristics, a treatment process combining zeolite molecular sieve rotary wheel adsorption concentration and catalytic oxidation is usually adopted in a treatment mode, so that the requirements of 'emission control standards of volatile organic compounds of industrial enterprises' can be met, and heat is recycled.
In the treatment process combining adsorption concentration and catalytic oxidation of the zeolite molecular sieve rotating wheel, the temperature of gas entering a desorption area of the zeolite rotating wheel is infinitely close to 200 ℃, and the desorption effect of the rotating wheel can be ensured. Then most of treatment systems do not accurately control the temperature, which often results in energy waste or insufficient gas desorption, and the treatment effect does not reach the standard.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the above problem, the utility model provides a processing system of spraying organic waste gas.
A processing system for spraying organic waste gas comprises a multistage filtering unit, a zeolite molecular sieve rotating wheel, a desorption heat exchanger, a preheating heat exchanger and a heating catalytic oxidation unit; the multistage filtering unit is communicated with an adsorption area A of the zeolite molecular sieve rotating wheel and a discharge chimney in sequence, so that part of the gas to be treated is absorbed and removed from waste in the adsorption area and is discharged through the discharge chimney; the multistage filtering unit, the cooling zone B of the zeolite molecular sieve rotating wheel, the desorption cold flow channel of the desorption heat exchanger, the desorption zone C of the zeolite molecular sieve rotating wheel, the preheating cold flow channel of the preheating heat exchanger and the heating catalytic oxidation unit are sequentially communicated, so that the other part of the gas to be treated is heated in the cooling zone B, is converged with the waste gas generated by desorption in the desorption zone C, is then sequentially heated through the desorption cold flow channel and the preheating cold flow channel, and finally enters the heating catalytic oxidation unit to be heated and catalytically oxidized to remove waste; the heating catalytic oxidation unit is communicated with the desorption warm flow channel of the desorption heat exchanger, the preheating warm flow channel of the preheating heat exchanger and the discharge chimney in sequence, so that the waste-removed gas is cooled through heat exchange through the desorption warm flow channel and the preheating warm flow channel in sequence and then is discharged.
And a cold air through passage is also arranged between the cooling area of the zeolite molecular sieve rotating wheel and the desorption area of the zeolite molecular sieve rotating wheel, control ball valves are arranged on the cold air passage and a communication passage between the cooling area of the zeolite molecular sieve rotating wheel and a preheating cold flow channel of the preheating heat exchanger, and the two control ball valves jointly control the proportion of cold air and hot air entering the desorption area.
The multistage filtering unit is also communicated with an adsorption zone of the zeolite molecular sieve rotating wheel and a discharge chimney in sequence, so that the gas to be treated is adsorbed in the adsorption zone to remove waste, and is discharged through the discharge chimney.
Wherein, a fan is arranged between the desorption area of the zeolite molecular sieve rotating wheel and the preheating cold flow channel of the preheating heat exchanger for flow guide.
Wherein, a fan is arranged between the adsorption area of the zeolite molecular sieve rotating wheel and the discharge chimney for drainage.
The heating catalytic oxidation unit comprises a hot blast stove and a catalytic oxidation furnace which are communicated with each other, the hot blast stove is communicated with the preheating cold flow channel, the catalytic oxidation furnace is communicated with the desorption warm flow channel, and the catalytic oxidation furnace contains an auxiliary agent for catalyzing organic waste gas.
The processing system also comprises a controller, and the two control ball valves control the opening ratio through the controller.
Wherein, the multistage filter unit is the tertiary filter.
The utility model discloses a processing system of spraying organic waste gas utilizes the preheating of handling back gas to provide partial heat for entire system, has cancelled auxiliary heater, plays energy-conserving effect. In addition, two control valves are arranged to adjust the air volume entering the desorption heat exchanger, so that the temperature of the gas entering the desorption area is kept constant at 200 ℃, and the desorption reaches the highest efficiency.
Drawings
Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention. Also, like reference numerals are used to refer to like parts throughout the drawings. In the drawings:
fig. 1 shows a schematic diagram of a treatment system for organic waste gas spraying according to an embodiment of the present invention.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
As shown in fig. 1, a treatment system for spraying organic waste gas comprises a multistage filtering unit 1, a zeolite molecular sieve rotating wheel 2, a desorption heat exchanger 3, a preheating heat exchanger 4 and a heating catalytic oxidation unit 5; the multistage filtering unit 1 is communicated with an adsorption area A of the zeolite molecular sieve rotating wheel 2 and a discharge chimney in sequence, so that part of gas to be treated is adsorbed in the adsorption area A to remove waste, and is discharged through the discharge chimney; the multistage filtering unit 1, the cooling zone B of the zeolite molecular sieve rotating wheel 2, the desorption cold flow channel of the desorption heat exchanger 3, the desorption zone C of the zeolite molecular sieve rotating wheel 2, the preheating cold flow channel of the preheating heat exchanger 4 and the heating catalytic oxidation unit 5 are sequentially communicated, so that the other part of the gas to be treated is heated in the cooling zone B, is converged with the desorption gas in the desorption zone C, is then sequentially heated in the desorption cold flow channel and the preheating cold flow channel, and enters the heating catalytic oxidation unit 5 to be heated, catalyzed, oxidized and waste-removed; the heating catalytic oxidation unit 5 is communicated with the desorption warm flow channel of the desorption heat exchanger 3, the preheating warm flow channel of the preheating heat exchanger 4 and the discharge chimney in sequence, so that the waste-removed gas is cooled through heat exchange through the desorption warm flow channel and the preheating warm flow channel in sequence and then is discharged.
During treatment, as shown by an arrow in fig. 1, spraying organic waste gas firstly passes through the multistage filtering unit 1 to remove dust particles in the waste gas, then most of the waste gas enters the adsorption area a of the zeolite molecular sieve rotating wheel 2, and organic pollutants in the waste gas are adsorbed and purified by the molecular sieve and then are discharged by the adsorption fan after reaching the standard. And the molecular sieve after saturated adsorption enters a desorption area for desorption, enters a cooling area B for cooling after the desorption is finished, and then returns to the adsorption area A for reuse. The method comprises the following steps that a small part of waste gas treated by a multistage filtering unit 1 firstly enters a cooling area B to cool a desorbed zeolite molecular sieve, the temperature of the waste gas is increased from T1 to T2, the waste gas is heated to T3 through a desorption heat exchanger and then enters a desorption area C of a zeolite molecular sieve rotating wheel 2 for desorption, the desorbed gas is cooled to T4, then the gas is sent to a preheating heat exchanger by a desorption fan to be heated to T5, then the gas is heated to T6 through a hot air furnace and then enters a catalytic furnace, organic matters in the waste gas are subjected to oxidative decomposition under the action of a catalyst, the waste gas is purified, meanwhile, the gas is heated to T7 through the oxidative release heat of the organic matters, then the waste gas is cooled to T8 through the desorption heat exchanger, the waste gas is cooled to T9 through.
Wherein, a cold air direct passage is also arranged between the cooling area of the zeolite molecular sieve rotating wheel 2 and the desorption area of the zeolite molecular sieve rotating wheel 2, control ball valves are respectively arranged on the cold air direct passage and a communication passage between the cooling area of the zeolite molecular sieve rotating wheel 2 and the preheating cold flow channel of the preheating heat exchanger 4, and the two control ball valves jointly control the proportion of cold air and hot air entering the desorption area. The processing system also comprises a controller, and the two control ball valves control the opening ratio through the controller.
The waste gas that comes out from the cooling zone partly directly gets into desorption district through the control ball valve, and partly heats up through desorption heat exchanger's cold flow passageway, then gets into desorption district, controls opening size of two control ball valves through the controller, can control the proportion of two parts gas to the control finally gets into the temperature of desorption district gas at 200 ℃, and then the desorption efficiency in desorption district is the highest.
A fan is arranged between the desorption area of the zeolite molecular sieve rotating wheel 2 and the preheating cold flow channel of the preheating heat exchanger 4 for flow guide. A fan is arranged between the adsorption area of the zeolite molecular sieve rotating wheel 2 and the discharge chimney for drainage. The setting of drainage fan can be that organic waste gas flows in and flows out according to established flow direction.
The heating catalytic oxidation unit 5 comprises a hot blast stove and a catalytic oxidation furnace which are communicated with each other, the hot blast stove is communicated with a preheating cold flow channel, the catalytic oxidation furnace is communicated with a desorption warm flow channel, and the catalytic oxidation furnace contains an auxiliary agent for catalyzing organic waste gas.
The multistage filtering unit 1 is a three-stage filter. Because the spraying waste gas contains solid particles such as paint mist, dust and the like, and the zeolite molecular sieve has strict requirements on the content and the particle size of the particles in the waste gas, a filter, namely a paint mist filter and a medium-high efficiency filter, is arranged in front of the zeolite rotating wheel. The filter unit material adopts three-stage medium-high efficiency filter, and the dust purification rate of more than 0.5um in the gas is not less than 99%.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (7)

1. The treatment system for spraying organic waste gas is characterized by comprising a multistage filtering unit (1), a zeolite molecular sieve rotating wheel (2), a desorption heat exchanger (3), a preheating heat exchanger (4) and a heating catalytic oxidation unit (5);
the multistage filtering unit (1) is communicated with an adsorption zone A and a discharge chimney of the zeolite molecular sieve rotating wheel (2) in sequence, so that part of gas to be treated is absorbed and removed in the adsorption zone A and is discharged through the discharge chimney; the multistage filtering unit (1), the cooling zone B of the zeolite molecular sieve rotating wheel (2), the desorption cold flow channel of the desorption heat exchanger (3), the desorption zone C of the zeolite molecular sieve rotating wheel (2), the preheating cold flow channel of the preheating heat exchanger (4) and the heating catalytic oxidation unit (5) are communicated in sequence, so that the other part of the gas to be treated is heated in the cooling zone B, is converged with the waste gas generated by desorption in the desorption zone C, is heated in sequence through the desorption cold flow channel and the preheating cold flow channel, and finally enters the heating catalytic oxidation unit (5) to be heated, catalytically oxidized and waste removed; the heating catalytic oxidation unit (5) is communicated with the desorption warm flow channel of the desorption heat exchanger (3), the preheating warm flow channel of the preheating heat exchanger (4) and the discharge chimney in sequence, so that the waste-removed gas sequentially passes through the desorption warm flow channel and the preheating warm flow channel, is cooled through heat exchange, and is then discharged.
2. The processing system of claim 1,
and a cold air direct passage is also arranged between the cooling area of the zeolite molecular sieve rotating wheel (2) and the desorption area of the zeolite molecular sieve rotating wheel (2), control ball valves are arranged on communication passages between the cold air direct passage and the cooling area of the zeolite molecular sieve rotating wheel (2) and the preheating cold flow channel of the preheating heat exchanger (4), and the two control ball valves jointly control the proportion of cold air and hot air entering the desorption area.
3. The processing system of claim 1,
and a fan for drainage is arranged between the desorption area of the zeolite molecular sieve rotating wheel (2) and the preheating cold flow channel of the preheating heat exchanger (4).
4. The processing system of claim 1,
and a fan for drainage is arranged between the adsorption area of the zeolite molecular sieve rotating wheel (2) and the discharge chimney.
5. The processing system of claim 1,
the heating catalytic oxidation unit (5) comprises a hot blast stove and a catalytic oxidation furnace which are communicated with each other, the hot blast stove is communicated with the preheating cold flow channel, the catalytic oxidation furnace is communicated with the desorption warm flow channel, and the catalytic oxidation furnace contains an auxiliary agent for catalyzing organic waste gas.
6. The processing system of claim 2,
the processing system also comprises a controller, and the two control ball valves control the opening ratio through the controller.
7. The processing system of claim 1,
the multistage filtering unit (1) is a three-stage filter.
CN202020137186.6U 2020-01-21 2020-01-21 Processing system for spraying organic waste gas Active CN212167053U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112588113A (en) * 2021-03-04 2021-04-02 山东蓝驰环境科技股份有限公司 VOCs waste gas treatment equipment based on catalytic oxidation technology
CN112963848A (en) * 2021-03-11 2021-06-15 江苏国鹰环境科技有限公司 Treatment method and equipment for organic waste gas
CN112999827A (en) * 2021-03-13 2021-06-22 南方环境有限公司 A movable clarification plant that is used for boats and ships trade VOCs unorganized emission to administer
CN113521964A (en) * 2021-08-25 2021-10-22 鼎信阳光环境技术有限公司 Be applicable to water based paint spray booth winter constant temperature waste gas treatment device
CN114191936A (en) * 2021-11-24 2022-03-18 江苏大信环境科技有限公司 Comprehensive system for treating low-concentration waste gas by using RTO (regenerative thermal oxidizer)
CN115318063A (en) * 2022-06-07 2022-11-11 中国船舶重工集团公司第七一一研究所 VOCs treatment device and treatment method thereof
CN116764384A (en) * 2023-06-13 2023-09-19 南京德厚环境科技有限公司 Zeolite molecular sieve rotary wheel device capable of multistage treating waste gas and its method

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112588113A (en) * 2021-03-04 2021-04-02 山东蓝驰环境科技股份有限公司 VOCs waste gas treatment equipment based on catalytic oxidation technology
CN112963848A (en) * 2021-03-11 2021-06-15 江苏国鹰环境科技有限公司 Treatment method and equipment for organic waste gas
CN112999827A (en) * 2021-03-13 2021-06-22 南方环境有限公司 A movable clarification plant that is used for boats and ships trade VOCs unorganized emission to administer
CN113521964A (en) * 2021-08-25 2021-10-22 鼎信阳光环境技术有限公司 Be applicable to water based paint spray booth winter constant temperature waste gas treatment device
CN114191936A (en) * 2021-11-24 2022-03-18 江苏大信环境科技有限公司 Comprehensive system for treating low-concentration waste gas by using RTO (regenerative thermal oxidizer)
CN115318063A (en) * 2022-06-07 2022-11-11 中国船舶重工集团公司第七一一研究所 VOCs treatment device and treatment method thereof
CN116764384A (en) * 2023-06-13 2023-09-19 南京德厚环境科技有限公司 Zeolite molecular sieve rotary wheel device capable of multistage treating waste gas and its method

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Address after: 321001 Zhuma Industrial Zone, Wucheng District, Jinhua City, Zhejiang Province

Patentee after: Zhejiang Anke Environmental Protection Technology Co.,Ltd.

Address before: 321001 Zhuma Industrial Zone, Wucheng District, Jinhua City, Zhejiang Province

Patentee before: ZHEJIANG ANKE ENVIRONMENTAL PROTECTION TECHNOLOGY CO.,LTD.

PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A Treatment System for Spraying Organic Waste Gas

Effective date of registration: 20230606

Granted publication date: 20201218

Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Jinhua Branch

Pledgor: Zhejiang Anke Environmental Protection Technology Co.,Ltd.

Registration number: Y2023980042958

PC01 Cancellation of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20231128

Granted publication date: 20201218

Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Jinhua Branch

Pledgor: Zhejiang Anke Environmental Protection Technology Co.,Ltd.

Registration number: Y2023980042958

PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A Treatment System for Spray Organic Waste Gas

Effective date of registration: 20231202

Granted publication date: 20201218

Pledgee: Zhejiang Jinhua Chengtai Rural Commercial Bank Co.,Ltd.

Pledgor: Zhejiang Anke Environmental Protection Technology Co.,Ltd.

Registration number: Y2023330002868