CN212150817U - Full-automatic feeding device of material counting machine - Google Patents
Full-automatic feeding device of material counting machine Download PDFInfo
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- CN212150817U CN212150817U CN202020681748.3U CN202020681748U CN212150817U CN 212150817 U CN212150817 U CN 212150817U CN 202020681748 U CN202020681748 U CN 202020681748U CN 212150817 U CN212150817 U CN 212150817U
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Abstract
The utility model discloses a full-automatic feeding device of a material counting machine, which comprises a feeding mechanism, a material conveying mechanism, a first lifting mechanism arranged on one side of the material conveying mechanism, and a material transferring mechanism arranged above the material conveying mechanism; the feeding mechanism comprises a feeding trolley, a base movably arranged on the feeding trolley and a material sensing mechanism fixedly arranged on the feeding trolley and positioned above the base; the base is further provided with a plurality of material placing positions, and each material placing position is used for placing a plurality of material discs loaded with materials in a stacking mode. The utility model discloses a feeding mechanism and material move and carry mutually supporting of mechanism, can realize the automatic feeding of a plurality of charging trays, degree of automation is high, and easy operation, with low costs, reasonable in design, compact structure, practicality are strong.
Description
Technical Field
The utility model relates to a point material machine technical field especially relates to a full-automatic feeding device of point material machine.
Background
Electronic product and semi-manufactured goods material include resistance-capacitance class material, IC class material etc. when assembling electronic product, need carry out some material to this material through some material machine (utilize X ray imaging technique, acquire the material actual number and count material quantity according to the categorised statistics of classification), and when carrying out the material loading to these materials, IC class material charging tray all can be used generally, and the material loading mode that conventional some material machines were used all is artifical single-deck material loading generally, and is with high costs, the working method is single, work efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a full automatic feeding device of point material machine, the device move through feeding mechanism and material and carry mutually supporting of moving the mechanism, can realize the automatic feeding of a plurality of charging trays, degree of automation is high, and easy operation, with low costs, reasonable in design, compact structure, practicality are strong.
In order to realize the purpose, the following technical scheme is adopted:
a full-automatic feeding device of a material ordering machine comprises a feeding mechanism, a material conveying mechanism, a first lifting mechanism arranged on one side of the material conveying mechanism, and a material transferring mechanism arranged above the material conveying mechanism; the feeding mechanism comprises a feeding trolley, a base movably arranged on the feeding trolley and a material sensing mechanism fixedly arranged on the feeding trolley and positioned above the base; the base is also provided with a plurality of material placing positions, and each material placing position is used for placing a plurality of material discs loaded with materials in a stacking mode; the feeding trolley is used for moving the base loaded with the plurality of material discs to the position above the first lifting mechanism, and the first lifting mechanism is used for driving the base to lift so that the plurality of material discs placed on the topmost layer on the base are level to the material sensing mechanism; the material sensing mechanism is used for detecting the quantity and the position information of a plurality of material discs positioned on the topmost layer of the base, so that the material transferring mechanism can transfer the material discs to the material conveying mechanism one by one to complete feeding.
Furthermore, a plurality of first guide rods are further arranged on the feeding car along the vertical direction, and the material sensing mechanism comprises a sensing platform arranged at the tops of the first guide rods and a plurality of sensing modules arranged on the sensing platform; the surface of the induction platform is provided with a first through hole, the base is slidably sleeved outside the first guide rods, and the material placing positions are arranged at the top of the base and are positioned right below the first through hole; each induction module is arranged corresponding to one material placing position of the base, and each induction module is used for detecting whether the material tray positioned at the topmost layer on the corresponding material placing position is moved away by the external transfer mechanism.
Furthermore, each sensing module comprises two position sensors; two position sensor of each response module arrange respectively in the adjacent both sides of response platform bottom, and the blowing position that each response module corresponds is located the below between two position sensor of this response module.
Furthermore, the first lifting mechanism comprises a first motor, a first screw rod module and a supporting plate, wherein the first screw rod module is arranged along the vertical direction, and the supporting plate is in driving connection with the first screw rod module and extends outwards horizontally; a first slot used for inserting the supporting plate is further formed in one side of the base, and the first motor is used for driving the base to ascend and descend along the first guide rod through the supporting plate.
Furthermore, the material moves and carries mechanism includes that the direction of delivery of perpendicular material transport mechanism arranges the first translation module in its top, perpendicular first translation module arrange and rather than sliding connection's second translation module, perpendicular second translation module arrange and rather than sliding connection's first lift module to and with the sucking disc module that first lift module drive is connected is used for moving the year charging tray.
Further, the material conveying mechanism comprises a conveyor belt module and a second motor used for driving the conveyor belt module to operate.
Furthermore, the full-automatic feeding device of the material counting machine further comprises a feeding rack; the material conveying mechanism, the first lifting mechanism and the material transferring mechanism are all installed on the feeding rack, a plurality of limiting cylinders are further installed on the feeding rack, and the limiting cylinders are used for limiting and fixing the feeding trolley.
Further, still install the camera module in the material loading frame, and the camera module is located material transport mechanism's top for shoot the charging tray of material transport mechanism conveying and sweep the sign indicating number in order to obtain charging tray information.
Adopt above-mentioned scheme, the beneficial effects of the utility model are that:
1) the automatic feeding device has the advantages of reasonable design, compact structure, high automation degree, simple operation, low cost and strong practicability, and can realize the automatic feeding of a plurality of material discs through the mutual matching of the feeding mechanism and the material transferring mechanism;
2) the quantity and position information of a plurality of material discs positioned on the topmost layer on the base can be detected in real time through the material sensing mechanism, so that the material transferring mechanism can transfer the material discs to the material conveying mechanism one by one to complete feeding smoothly;
3) a plurality of limiting air cylinders are arranged on the feeding frame, and the feeding trolley can be fixed in a limiting mode to avoid the situation that the feeding trolley slides to influence the working efficiency.
Drawings
Fig. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of FIG. 1 from another perspective;
fig. 3 is a perspective view of the feeding mechanism of the present invention;
fig. 4 is a perspective view of the material sensing mechanism of the present invention;
wherein the figures identify the description:
1-a feeding mechanism; 2-a material conveying mechanism;
3-a first lifting mechanism; 4-a material transfer mechanism;
5, a material tray; 6, a feeding rack;
7, a limiting cylinder; 8-a camera module;
11-a feeding car; 12-a base;
13-a material sensing mechanism; 14 — a first guide bar;
31-a first lead screw module; 32-a pallet;
41-a first translation module; 42-a second translation module;
43-a first lifting module; 44-a suction cup module;
131-a sensing platform; 132-a sensing module;
133 — first via.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1 to 4, the utility model provides a full-automatic feeding device of a material ordering machine, which comprises a feeding mechanism 1, a material conveying mechanism 2, a first lifting mechanism 3 arranged at one side of the material conveying mechanism 2, and a material transferring mechanism 4 arranged above the material conveying mechanism 2; the feeding mechanism 1 comprises a feeding car 11, a base 12 movably arranged on the feeding car 11, and a material sensing mechanism 13 fixedly arranged on the feeding car 11 and positioned above the base 12; the base 12 is also provided with a plurality of material placing positions, and each material placing position is used for placing a plurality of material discs 5 carrying materials in a stacking mode; the feeding trolley 11 is used for moving a base 12 loaded with a plurality of material trays 5 to the upper part of the first lifting mechanism 3, and the first lifting mechanism 3 is used for driving the base 12 to lift so as to enable the plurality of material trays 5 which are placed on the base 12 and are positioned at the topmost layer to be level with the material sensing mechanism 13; the material sensing mechanism 13 is used for detecting the number and position information of the plurality of material trays 5 positioned on the topmost layer of the base 12, so that the material transferring mechanism 4 transfers the plurality of material trays 5 to the material conveying mechanism 2 one by one to complete feeding.
The feeding trolley 11 is further provided with a plurality of first guide rods 14 along the vertical direction, and the material sensing mechanism 13 comprises a sensing platform 131 arranged at the tops of the first guide rods 14 and a plurality of sensing modules 132 arranged on the sensing platform 131; the surface of the induction platform 131 is provided with a first through hole 133, the base 12 is slidably sleeved outside the first guide rods 14, and the plurality of material placing positions are arranged at the top of the base 12 and are positioned right below the first through hole 133; each induction module 132 is arranged corresponding to a material placing position of the base 12, and each induction module 132 is used for detecting whether the material tray 5 positioned at the topmost layer on the corresponding material placing position is moved away by an external transfer mechanism; each sensing module 132 includes two position sensors; the two position sensors of each sensing module 132 are respectively arranged at two adjacent sides of the bottom of the sensing platform 131, and the material placing position corresponding to each sensing module 132 is located below the position between the two position sensors of the sensing module 132; the first lifting mechanism 3 comprises a first motor, a first screw rod module 31 arranged along the vertical direction, and a supporting plate 32 which is in driving connection with the first screw rod module 31 and extends outwards horizontally; a first slot for inserting the supporting plate 32 is further formed in one side of the base 12, and the first motor is used for driving the base 12 to ascend and descend along the first guide rod 14 through the supporting plate 32.
The material transferring mechanism 4 comprises a first translation module 41 which is arranged above the material transferring mechanism 2 in a direction vertical to the transferring direction, a second translation module 42 which is arranged vertical to the first translation module 41 and is in sliding connection with the first translation module, a first lifting module 43 which is arranged vertical to the second translation module 42 and is in sliding connection with the second translation module, and a sucker module 44 which is in driving connection with the first lifting module 43 and is used for transferring the material tray 5; the material conveying mechanism 2 comprises a conveyor belt module and a second motor for driving the conveyor belt module to operate; the full-automatic feeding device of the material ordering machine further comprises a feeding frame 6; the material conveying mechanism 2, the first lifting mechanism 3 and the material transferring mechanism 4 are all arranged on the feeding machine frame 6, a plurality of limiting cylinders 7 are further arranged on the feeding machine frame 6, and the limiting cylinders 7 are used for limiting and fixing the feeding vehicle; still install camera module 8 on the material loading frame 6, and camera module 8 is located the top of material transport mechanism 2 for take a picture to the charging tray 5 of material transport mechanism 2 conveying and sweep the sign indicating number in order to obtain charging tray 5 information.
The utility model discloses the theory of operation:
with reference to fig. 1 to 4, in this embodiment, the feeding rack 6 includes a feeding housing and an installation bracket disposed in the feeding housing, the camera module 8 is suspended inside the top of the feeding housing, and the material conveying mechanism 2, the first lifting mechanism 3 and the material transferring mechanism 4 are all installed on the installation bracket; the camera module 8 comprises a camera body and a light source, and is used for photographing and scanning the material tray 5 on the material conveying mechanism 2 (bar codes such as two-dimensional codes are pasted on the material tray 5) so as to obtain the information of the material tray 5 and transmitting the information to the background for storage for later use; the material placing positions and the induction modules 132 on the base 12 can be freely arranged according to actual requirements, in the embodiment, 4 material placing positions and induction modules 132 are arranged, so that the material loading efficiency can be improved; a second guide rod is also arranged on each material placing position along the vertical direction, and a plurality of material trays 5 are stacked on the material placing positions through the second guide rods, so that the stability of placing the material trays 5 can be ensured; as shown in fig. 1 and 3, a plurality of positioning holes are further formed in one side of the feeding car, each limiting cylinder 7 is mounted on the mounting bracket corresponding to one positioning hole, and when the feeding car is pushed into the mounting bracket, the feeding car can be limited and fixed through the limiting cylinders 7, so that the sliding of the feeding car is avoided, and the working efficiency is further influenced; the first translation module 41, the second translation module 42 and the first lifting module 43 all comprise linear motor assemblies, the sucker module 44 can be driven to do translation and lifting movement through the mutual cooperation of the first translation module, the second translation module and the first lifting module, and the sucker module 44 comprises a sucker cylinder and a sucker body which is in driving connection with the sucker cylinder and is used for sucking or releasing the tray 5; the position sensor adopts an optical fiber sensor, and can accurately detect whether the layer on the material placing position, which is level with the material sensing mechanism 13, has the material tray 5, so that the material moving mechanism 4 can move, carry and feed the material tray 5.
The utility model discloses a working process does:
1) preparing a material tray 5 and a feeding trolley 11, and stacking the material trays 5 on a material placing position of a base 12;
2) pushing the feeding trolley 11 to one side of the material conveying mechanism 2, and limiting and fixing the feeding trolley 11 through the limiting cylinder 7;
3) when the feeding car 11 is pushed to one side of the material conveying mechanism 2, the supporting plate 32 is just inserted into the base 12 through the slot on the base 12, and the first motor drives the supporting plate 32 through the first lead screw module 31 to drive the base 12 to ascend along the first guide rod 14, so that the plurality of material trays 5 positioned at the topmost layer on the base 12 are leveled with the induction platform 131;
4) after the sensing module 132 arranged on the sensing platform 131 senses the number and the position information of the trays 5, the material transfer mechanism 4 transfers the trays 5 to the material conveying mechanism 2 one by one through the first through hole 133;
5) the camera module 8 shoots and scans the material tray 5 on the material conveying mechanism 2 and obtains the information of the material tray 5, and then the material conveying mechanism 2 transfers the material tray 5 to the next mechanism (transfers the material tray to the host machine for material ordering);
6) after the plurality of material trays 5 positioned on the topmost layer on the base 12 are completely moved, the first lifting mechanism 3 drives the base 12 to ascend, so that the plurality of material trays 5 positioned on the topmost layer on the base 12 are level with the material sensing mechanism 13, and the step (4) is repeated.
The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (8)
1. A full-automatic feeding device of a material counting machine is characterized by comprising a feeding mechanism, a material conveying mechanism, a first lifting mechanism arranged on one side of the material conveying mechanism, and a material transferring mechanism arranged above the material conveying mechanism; the feeding mechanism comprises a feeding trolley, a base movably arranged on the feeding trolley and a material sensing mechanism fixedly arranged on the feeding trolley and positioned above the base; the base is also provided with a plurality of material placing positions, and each material placing position is used for placing a plurality of material discs loaded with materials in a stacking mode; the feeding trolley is used for moving the base loaded with the plurality of material discs to the position above the first lifting mechanism, and the first lifting mechanism is used for driving the base to lift so that the plurality of material discs placed on the topmost layer on the base are level to the material sensing mechanism; the material sensing mechanism is used for detecting the quantity and the position information of a plurality of material discs positioned on the topmost layer of the base, so that the material transferring mechanism can transfer the material discs to the material conveying mechanism one by one to complete feeding.
2. The full-automatic feeding device of the dotting machine according to claim 1, wherein a plurality of first guide rods are further arranged on the feeding car along the vertical direction, and the material sensing mechanism comprises a sensing platform arranged at the tops of the first guide rods and a plurality of sensing modules arranged on the sensing platform; the surface of the induction platform is provided with a first through hole, the base is slidably sleeved outside the first guide rods, and the material placing positions are arranged at the top of the base and are positioned right below the first through hole; each induction module is arranged corresponding to one material placing position of the base, and each induction module is used for detecting whether the material tray positioned at the topmost layer on the corresponding material placing position is moved away by the external transfer mechanism.
3. The full-automatic feeding device of a dotting machine according to claim 2, characterized in that each sensing module comprises two position sensors; two position sensor of each response module arrange respectively in the adjacent both sides of response platform bottom, and the blowing position that each response module corresponds is located the below between two position sensor of this response module.
4. The full-automatic feeding device of a material dotting machine according to claim 3, wherein the first lifting mechanism comprises a first motor, a first screw rod module arranged along the vertical direction, and a supporting plate which is in driving connection with the first screw rod module and extends outwards horizontally; a first slot used for inserting the supporting plate is further formed in one side of the base, and the first motor is used for driving the base to ascend and descend along the first guide rod through the supporting plate.
5. The full-automatic loading device of a material ordering machine according to claim 1, wherein the material transferring mechanism comprises a first translation module arranged above the material transferring mechanism in a direction perpendicular to the transferring direction of the material transferring mechanism, a second translation module arranged perpendicular to the first translation module and slidably connected with the first translation module, a first lifting module arranged perpendicular to the second translation module and slidably connected with the second translation module, and a sucker module drivingly connected with the first lifting module and used for transferring the material tray.
6. The full-automatic feeding device of a dotting machine according to claim 1, characterized in that the material conveying mechanism comprises a conveyor belt module and a second motor for driving the conveyor belt module to operate.
7. The full-automatic feeding device of a dotting machine according to claim 1, characterized in that the full-automatic feeding device of the dotting machine further comprises a feeding rack; the material conveying mechanism, the first lifting mechanism and the material transferring mechanism are all installed on the feeding rack, a plurality of limiting cylinders are further installed on the feeding rack, and the limiting cylinders are used for limiting and fixing the feeding trolley.
8. The full-automatic feeding device of a material ordering machine according to claim 7, wherein a camera module is further installed on the feeding rack, and the camera module is located above the material conveying mechanism and used for photographing and scanning a material tray conveyed by the material conveying mechanism to obtain material tray information.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020681748.3U CN212150817U (en) | 2020-04-28 | 2020-04-28 | Full-automatic feeding device of material counting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020681748.3U CN212150817U (en) | 2020-04-28 | 2020-04-28 | Full-automatic feeding device of material counting machine |
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| Publication Number | Publication Date |
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| CN212150817U true CN212150817U (en) | 2020-12-15 |
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| CN202020681748.3U Active CN212150817U (en) | 2020-04-28 | 2020-04-28 | Full-automatic feeding device of material counting machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113998459A (en) * | 2021-11-09 | 2022-02-01 | 环鸿电子（昆山）有限公司 | Charging tray conveying device and material counting system |
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2020
- 2020-04-28 CN CN202020681748.3U patent/CN212150817U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113998459A (en) * | 2021-11-09 | 2022-02-01 | 环鸿电子（昆山）有限公司 | Charging tray conveying device and material counting system |
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