Feed ingredient transports three-way leaks material monitoring device
Technical Field
The utility model belongs to the technical field of the feed ingredient transportation and specifically relates to a feed ingredient transports tee bend and leaks material monitoring device is related to.
Background
In the production process of fodder, need convey the lifting machine with feed ingredient from the raw materials conveyer belt to carry to three-way feed inlet by the lifting machine, two discharge gates of three-way communicate the unloading elephant trunk respectively, and the end-to-end connection material storehouse of unloading elephant trunk realizes transporting different raw materialss to corresponding material storehouse.
When current fodder transportation tee bend used, if the material condition of leaking appears in two discharge gates of tee bend, then can lead to the condition of raw materials mixed pollution, cause fodder product quality to descend, the problem that the fodder finished product is not conform to the standard. At present, the tee joint material leakage is monitored through manual observation of raw materials, the accuracy and the efficiency of manual identification are low, and the condition of the tee joint material leakage cannot be fed back in time.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a feed ingredient transports three-way material monitoring device that leaks in order to overcome the defect that above-mentioned prior art exists.
The purpose of the utility model can be realized through the following technical scheme:
a feed leakage monitoring device of a three-way for transporting feed raw materials, wherein a discharge hole of the three-way is connected with a feeding chute, the device comprises an on-site monitoring switchboard and a plurality of detector components, the on-site monitoring switchboard comprises a shell, an alarm arranged on the shell and a controller arranged in the shell, the shell is provided with a plurality of detector sockets, the detector sockets and the alarm are respectively connected with the controller, the detector assembly comprises a detector, a detector plug and a detector connecting wire, one end of the detector connecting wire is connected with the detector plug, the other end of the detector connecting wire is connected with the detector, the detector plug is detachably connected with the detector socket, the detector is arranged on the blanking chute, the detector comprises a material detector for detecting whether materials pass through the chute, and the material detector is arranged at an inlet of the blanking chute.
Preferably, the controller include the bottom plate and locate the PCB board on the bottom plate, the PCB board on be equipped with central treater, detector power supply unit, alarm interface and a plurality of detector interface, central treater respectively with detector power supply unit and alarm interface connection, detector power supply unit and detector interface connection, detector interface and detector socket connection, the alarm interface be connected with the alarm.
Preferably, the central processor is an STM32 singlechip.
Preferably, the detector control assembly comprises a plurality of detector power supply chips, and the detector power supply chips are connected with the detector interface.
Preferably, the detector power supply module is an XL1509 chip.
Preferably, the feed inlet of tee bend connect gradually lifting machine and raw materials conveyer belt, lifting machine and raw materials conveyer belt be connected with central treater respectively, monitoring device still including being used for controlling the stop button that lifting machine and raw materials conveyer belt shut down, stop button locate on the casing, the PCB board on be equipped with the button interface, stop button pass through the button interface and be connected with central treater.
Preferably, the PCB board is provided with a wireless connection module, and the central processor is connected with the hoister and the raw material conveyor belt through the wireless connection module.
Preferably, the wireless connection module is one of a bluetooth connector, a ZigBee connector and a WIFI connector.
Preferably, the monitoring device further comprises a device switch for controlling the monitoring device to start and stop, the device switch is arranged on the shell, the PCB is provided with a button interface, and the device switch is connected with the central processor through the button interface.
Preferably, the monitoring device further comprises a power socket arranged on the shell, the PCB board is further provided with a power interface and a power module respectively connected with the power interface and the central processor, and the power socket is connected with the power interface.
Preferably, the model of the power supply module is LM2576 s-adj.
Preferably, the monitoring device further comprises a display, a display interface connected with the central processor is arranged on the PCB, and the display is connected with the central processor through the display interface.
Preferably, the material detector is one of a capacitive proximity sensor and a correlation photoelectric sensor.
Preferably, the detector further comprises a material level sensor for detecting whether the material bin communicated with the outlet of the blanking chute is full, and the material level sensor is arranged at the outlet of the blanking chute.
Preferably, the material level sensor is one of a rotation-resisting material level sensor, a tuning fork material level sensor and an ultrasonic material level sensor.
Compared with the prior art, the utility model has the advantages of as follows:
(1) the utility model discloses a material detector detects the material process condition of unloading elephant trunk, and then reflects whether the tee bend leaks the material, can monitor the material condition that leaks of tee bend in real time, prevents that the tee bend from leaking the serious condition of raw materials pollution that the material leads to;
(2) the utility model can alarm through the alarm and inform the worker to replace the tee in time;
(3) the utility model discloses a multiunit detector socket and the cooperation of multiunit detector subassembly can improve the suitability of device according to the quantity of actual tee bend quantity adjustment detector subassembly.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the internal structure of the present invention;
FIG. 3 is a schematic view of a detector assembly according to the present invention;
fig. 4 is a schematic view of an actual structure of embodiment 1 of the present invention;
the device comprises a shell, a detector socket, a stop button, a device switch, a display, a power socket, a power supply socket, a central processor, a detector power supply assembly, a detector power supply chip, a power supply module, a wireless connection module, a detector interface, a power supply chip, a power supply module, a power module, a wireless connection module, a detector interface, a power supply interface, a detector plug, a detector interface, a detector connector.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. Note that the following description of the embodiments is merely an example of the nature, and the present invention is not intended to limit the application or the use thereof, and the present invention is not limited to the following embodiments.
Example 1
A feed material leakage monitoring device of a feed raw material transportation tee joint comprises an on-site monitoring switchboard and a plurality of detector assemblies. During the fodder raw materials is carried, get into tee bend 24 through raw materials conveyer belt 22, lifting machine 23 in proper order to by tee bend 24 reposition of redundant personnel to with tee bend 24 discharge gate intercommunication unloading elephant trunk, detector component detect to have the material to pass through to the unloading elephant trunk of tee bend 24 discharge gate intercommunication, the on-the-spot monitoring switchboard handle detector component's detected signal, monitor tee bend 24 and whether leak material, and control tee bend 24 lifting machine 23 and raw materials conveyer belt 22.
The feedstuff transporting device of this embodiment comprises a tee 24 and a first chute 25 and a second chute 26 connected to the tee 24.
As shown in fig. 1 and 2, the field monitoring switchboard specifically comprises a housing 1, an alarm 7 arranged on the housing 1, a stop button 3, a device switch 4, a power socket 6, a display 5 and a controller arranged in the housing 1, wherein the housing 1 is provided with a plurality of detector sockets 2. The controller comprises a bottom plate 8 and a PCB 9 arranged on the bottom plate 8, wherein a central processor 10, a detector power supply assembly 11, a power module 13, a wireless connection module 14, a button interface 18, an alarm interface 17, a power interface 16, a display interface 18 and a plurality of detector interfaces 15 are arranged on the PCB 9, the central processor 10 is respectively connected with the detector power supply assembly 11, the power module 13, the wireless connection module 14, the button interface 18 and the alarm interface 17, wherein the wireless connection module 14 is connected with a tee joint 24, a lifting machine 23 and a raw material conveyor belt 22, the button interface 18 is connected with a stop button 3 and a device switch 4, the display 5 is connected with the display interface 18, the power module 13 is connected with the power interface 16, the power interface 16 is connected with a power socket 6, the detector power supply assembly 11 is connected with the detector interface 15, and the detector interface 15 is connected with a detector socket 2, the alarm interface 17 is connected with the alarm 7. The detector power supply assembly 11 includes a plurality of detector power supply chips 12, and the detector power supply chips 12 are connected to a detector interface 15.
Further, in this embodiment, central processing unit 10 is the STM32 singlechip, and detector power supply chip 12 is the XL1509 chip, and power module 13's model is LM2576s-adj, and wireless connection module 14 is one of bluetooth connector, zigBee connector and WIFI connector, adopts the WIFI connector in this embodiment.
In this embodiment, in order to monitor the tee, the housing 1 is provided with two detector interfaces 15, and the detector power supply assembly includes two detector power supply chips 12.
As shown in fig. 3, specifically, the detector assembly includes a detector, a detector plug 20 and a detector connecting wire, one end of the detector connecting wire is connected to the detector plug 20, the other end is connected to the detector 21, the detector plug 20 is detachably connected to the detector socket 2, the detector 21 is disposed on the blanking chute, the detector 21 includes a material detector for detecting whether a material passes through the chute, and the material detector is disposed at an inlet of the blanking chute.
In this embodiment, correspond with the on-site monitoring switchboard, the feed ingredient transportation tee bend of this embodiment leak material monitoring device includes two detector subassemblies to the detector 21 of two detector subassemblies is the material detector.
Further, the material detector be capacitanc proximity sensor, one of correlation type photoelectric sensor, the utility model discloses in adopt capacitanc proximity sensor to be the material detector.
The utility model discloses a three-way material monitoring device that leaks of feed ingredient transportation when using, pass through power socket 6 with the on-the-spot monitoring switchboard and connect the power, and open through device switch 4, locate the feed inlet department in first elephant trunk 25 and second elephant trunk 26 respectively with the material detector of two detector subassemblies, central treater 10 acquires the switching condition of tee bend 24 and the material process condition in first elephant trunk 25 and the second elephant trunk 26 in real time, show the switching condition of tee bend 24 and the material process condition in first elephant trunk 25 and the second elephant trunk 26 in real time on display 5, when tee bend 24 control material transports through first elephant trunk 25, if there is the material process in the material detector detects the second elephant trunk 26, judge tee bend 24 and leak the material; when the tee joint 24 controls the material to be transported through the second chute 26, if the material detector detects that the material passes through the first chute 25, the tee joint 24 is judged to leak. When the tee joint 24 is judged to leak materials, the alarm 7 gives an alarm, the central processor 10 controls the raw material conveying belt 22 and the elevator 23 to stop running, and the display 5 displays the failure time of the tee joint 24.
In the using process, if special conditions such as equipment failure, safety accidents and the like occur, the raw material conveying belt 22 and the hoister 23 can be controlled to stop running through the stop button 3.
Example 2
The difference between this embodiment and embodiment 1 is that the detector 21 further includes a level sensor for detecting whether the material bin communicated with the outlet of the discharging chute is full, and the level sensor is disposed at the outlet of the discharging chute. The material level sensor is one of a rotation-resisting type material level sensor, a tuning fork material level sensor and an ultrasonic material level sensor. The material level sensor in the embodiment adopts an ultrasonic material level sensor.
Correspondingly, the three-way material leakage monitoring device of feed ingredient transportation of this embodiment includes three detector assembly to wherein the detector 21 of two detector assembly is the material detector, and the detector 21 of another detector assembly is level sensor, for monitoring tee bend 24, is equipped with three detector interface 15 on the casing 1, and the detector power supply subassembly includes three detector power supply chip 12.
When in use, the difference from the embodiment 1 is that when the material level sensor detects that the material bin is full, the alarm 7 gives an alarm, the central processor 10 controls the raw material conveyor belt 22 and the lifting machine 23 to stop running, and the full bin time is displayed on the display 5.
Example 3
The present embodiment is different from embodiment 2 in that the feed ingredient transporting apparatus of the present embodiment includes two tees 24 and two sets of a first chute 25 and a second chute 26 connected to the tees 24, respectively.
Correspondingly, the three-way material leakage monitoring device of feed ingredient transportation of this embodiment includes six detector components to wherein the detector 21 of four detector components is the material detector, and the detector 21 of two other detector components is level sensor, in order to monitor tee bend 24, is equipped with six detector interfaces 15 on the casing 1, and the detector power supply subassembly includes six detector power supply chip 12.
The above embodiments are merely examples and do not limit the scope of the present invention. These embodiments may be implemented in other various manners, and various omissions, substitutions, and changes may be made without departing from the technical spirit of the present invention.